A log processing system that increases efficiency and reduces manpower

By designing a log processing system that increases efficiency and reduces personnel, the problems of numerous manual operations and low efficiency in the existing technology have been solved, and the efficiency and labor reduction of log processing have been improved, and safety hazards have been reduced.

CN112025849BActive Publication Date: 2025-02-11FUJIAN DELI ELECTRICAL & MECHANICAL CO LTD
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Patent Information

Application Number
CN202010953003.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-09-11
Publication Date
2025-02-11
Estimated Expiration
2040-09-11

AI Technical Summary

Technical Problem

In the existing log processing technology, there are many manual operations, time-consuming and labor-intensive, and the equipment is relatively backward, which cannot meet the market's rapid demand for integrated materials.

Method used

A log processing system that increases efficiency and reduces personnel is designed to reduce manual operations and improve processing efficiency by configuring reasonable equipment and process flow. The system includes feeder, sports car, band saw, material holding device, side transfer conveyor, conveyor belt, material plate transition rack, material return conveyor, edge cleaning and material modification integrated machine, square wood multi-blade sawing machine, etc.

Benefits of technology

The efficiency of log processing and processing has been improved, manual operations have been reduced, and safety hazards have been reduced. Only four workers can complete the original seven workers' work.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to a log processing system for increasing efficiency and reducing manpower, comprising a feeder, a sports car, a vertical band saw, a material holding device, a side-shifting conveying device, a conveyor belt, a material plate transition frame, a return material conveying frame, an edge cleaning and material modification integrated machine, a square wood multi-blade saw machine, a pit and a wood chip conveyor belt; the feeder is located on one side of the sports car; along the log sawing direction, the band saw machine and the conveyor belt are arranged in sequence behind the feeder; the material holding device is arranged above the outer side of the front part of the conveyor belt; the side-shifting conveying device is arranged in the middle of the conveyor belt and on the same side as the material holding device; a plurality of material plate transition frames are arranged at intervals on the outer side of the side-shifting conveying device; the return material conveying frame, the edge cleaning and material modification integrated machine, another return material conveying frame and the square wood multi-blade saw machine are arranged in sequence on the outer side of the rear part of the conveyor belt along a direction perpendicular to the log sawing direction; the material plate transition frame is arranged corresponding to the return material conveying frame, the edge cleaning and material modification integrated machine and the square wood multi-blade saw machine; the pit is connected in an L shape; the wood chip conveyor belt is arranged in the pit.
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Description

Technical Field

[0001] The invention relates to a log processing system capable of increasing efficiency and reducing manpower, and belongs to the technical field of log processing. Background Art

[0002] In the prior art, processing a log into the required board requires multiple processing steps, such as removing the round edge material, cutting the board from the log after the initial processing, etc. At present, the domestic processing method for logs is mostly to use a band saw machine assisted by manual methods to cut the logs and then process them into raw materials or integrated materials. However, the demand for integrated materials is constantly expanding in the market, and the processing technology and equipment are relatively backward, which cannot meet the market demand in a timely manner.

[0003] like Figure 1 As shown, in the current market, the scheme for opening materials is mostly to load the materials through the positive and negative operators of the band saw machine, clamp the logs on the band saw machine, and use the band saw to cut the logs into board skins, edge boards, and square boards. Then, the board skins are piled up in a waste pile or other uses by manual transportation. Then, the edge boards are transported to the second band saw machine by manual transportation, and the positive and negative operators trim the edge boards and skins into standard boards on the second band saw machine. Finally, the square boards are transported to the third equipment, the square material saw machine, by manual transportation, and the positive and negative operators use the square material saw machine to cut the square board into standard boards. It takes seven manual positions to saw logs into standard boards.

[0004] In the above process, not only is the manual transfer distance long, time-consuming and labor-intensive; at the same time, the number of personnel required is large. One person is needed to load the sports car, one person is needed to operate and unload the sports car, one person is needed to feed and unload the second saw, and one person is needed to load and unload the edge cleaning machine. In total, 7 workers are needed to complete a set of line processing. Summary of the invention

[0005] In order to overcome the above problems, the present invention provides a log processing system that increases efficiency and reduces manpower. The log processing system that increases efficiency and reduces manpower is reasonably configured, and through systematic re-planning, manual operations are reduced, log processing efficiency is improved, and safety hazards are reduced.

[0006] The technical solution of the present invention is as follows:

[0007] A log processing system with increased efficiency and reduced manpower comprises a feeder, a running car, a vertical band saw, a material holding device, a side shift conveying device, a conveyor belt, a material board transition frame, a return material conveying frame, an edge cleaning and material modification integrated machine, a square wood multi-blade saw machine, a pit and a wood chip conveyor belt; the feeder is located on one side of the running car; along the log sawing direction, the band saw and the conveyor belt are sequentially arranged behind the feeder; the material holding device is arranged above the outer side of the front part of the conveyor belt; the side shift conveying device is arranged in the middle of the conveyor belt and is arranged on the same side as the material holding device; a plurality of material board transition frames are spaced apart It is arranged on the outside of the side-shift conveying device; the return material conveying rack, the edge cleaning and material modification integrated machine, another return material conveying rack and the square wood multi-blade saw machine are arranged in sequence on the outside of the rear part of the conveyor belt along a direction perpendicular to the sawing direction of the logs; the material plate transition rack is arranged corresponding to the return material conveying rack, the edge cleaning and material modification integrated machine and the square wood multi-blade saw machine; pits are opened under the band saw machine, the conveyor belt, the return material conveying rack, the edge cleaning and material modification integrated machine and the square wood multi-blade saw machine, and the pits are connected in an L shape; the wood chip conveyor belt is arranged in the pit.

[0008] Furthermore, the feeder includes a feeding rack, a feeding chain, a J-shaped feeding claw, a rotating shaft, a feeding cylinder and a feeding motor; the feeding chain, the J-shaped feeding claw and the feeding cylinder are arranged in a matching manner; the direction of the feeding chain is perpendicular to the sawing direction of the logs; the feeding chain is rotatably fixed to the upper end of the feeding rack; the hook portion of the J-shaped feeding claw is arranged away from the sports car; the feeding chain is rotatably connected to the middle part of the J-shaped feeding claw through the rotating shaft; the feeding motor is transmission-connected to the feeding chain; the lower end of the feeding cylinder is hinged to the lower part of the feeding rack, and the piston rod of the feeding cylinder is hinged to the hook portion of the J-shaped feeding claw.

[0009] Furthermore, a feeding mechanism is provided on the sports car; the feeding mechanism includes a feeding seat, a feeding guide rail, a feeding table, a feeding motor, a vertical cylinder, a transverse cylinder and a J-shaped claw; the lower end of the feeding seat is fixed on the sports car, the feeding guide rail is fixed on the upper end of the feeding seat, and the lower end of the feeding table is slidably sleeved on the feeding guide rail; the feeding guide rail is perpendicular to the sawing direction of the logs; the feeding motor is arranged on the feeding table to drive the feeding table to move on the feeding guide rail; the upper end of the vertical vertical cylinder is slidably sleeved on the upper part of the feeding table, and the piston rod of the lower end of the vertical cylinder is fixed to the lower part of the feeding table; the horizontal transverse cylinder is fixed to the vertical cylinder, and the piston rod of the transverse cylinder is fixed to the J-shaped claw; the J-shaped claw is arranged horizontally, and the hook of the J-shaped claw faces downward and toward the feeder.

[0010] Furthermore, the band saw machine includes a body, a saw blade arranged on the body, and a band saw motor arranged on the outside of the body; the band saw motor is transmission-connected to the saw blade; the material holding device includes a fixed frame, a material holding slide, a material holding guide rail, a material holding cylinder, a gas spring, a material holding fulcrum frame, and a material holding roller; the fixed frame is vertically arranged on the outside of the front of the conveyor belt and is located behind the band saw machine along the log sawing direction; the upper ends of both sides of the fixed frame are respectively horizontally fixed with a material holding guide rail, and the material holding guide rail is perpendicular to the log sawing direction; the material holding slide is slidably arranged on the material holding guide rail through a slider; one end of the material holding cylinder is fixed to the fixed frame, and the other end of the material holding cylinder is fixed to the fixed frame. The piston rod at one end is fixed to the lower end of the material holding slide; the gas spring, the material holding fulcrum frame and the material holding roller are each provided with two groups, and the two groups are respectively arranged on both sides of the upper end of the material holding slide; one end of the gas spring is hinged to the material holding slide, and the other end is hinged to one end of the material holding fulcrum frame; the middle part of the material holding fulcrum frame is rotatably fixed to the outside of the front end of the material holding slide, and after the other end of the material holding fulcrum frame protrudes out of the front end of the material holding slide, the end is rotatably fixed with the vertical material holding roller; the material holding roller is located above the conveyor belt; after the material holding cylinder drives the material holding slide to push out of the fixed frame, the material holding roller can be close to the sheet material cut from the log and press the sheet material towards the log.

[0011] Furthermore, the side-shift conveying device includes a base, a conveying platform, a material storage platform, a supporting square tube, a lifting cylinder and a power motor; the base is horizontally arranged at the lower middle end of the conveyor belt; the conveying platform, the material storage platform, the supporting square tube and the lifting cylinder are arranged in a matching manner; the conveying platform and the material storage platform are arranged perpendicular to the sawing direction of the logs; a plurality of the material storage platforms are vertically fixed at intervals on the upper end of the base; a plurality of material storage bearings are rotatably fixed on both sides of the upper end of the material storage platform; a horizontally penetrating slide groove is opened in the middle of the material storage platform; the slide groove is oblong in the vertical direction; the supporting square tube is vertically fixed to the outer side of the base; The conveying platform is slidably mounted on one side of the storage platform; the lower end of the lifting cylinder is fixed on the base, and the piston rod of the other end of the lifting cylinder is fixed on the lower end of the front part of the conveying platform; a conveying sprocket is rotatably fixed on the upper end of the conveying platform; a horizontal transmission shaft is rotatably fixed between the two conveying platforms; bearings are rotatably fixed at both ends of the transmission shaft; the bearing is slidably mounted on the slide groove, and the bearing can slide up and down in the slide groove; an intermediate sprocket is coaxially fixed on the transmission shaft; the intermediate sprocket is transmission-connected to the power motor fixed on the base; the transmission shaft is transmission-connected to the conveying sprocket.

[0012] Furthermore, the conveyor belt includes a front conveyor belt and a rear conveyor belt which are arranged in sequence front and back; the front conveyor belt is arranged close to the band saw machine; the side-shift conveying device is located in the middle and rear section of the front conveyor belt; the front conveyor belt includes a front frame, a front roller, a front motor and a discharging belt; the discharging belt is rotatably fixed to the front of the front frame and is located below the material holding device; a plurality of the front rollers are rotatably fixed to the front frame; the front motor is fixed to the lower part of the front frame, and the front motor is transmission-connected to the front roller and the discharging belt; an avoidance groove for the side-shift conveying device to pass through is provided in the middle and rear section of the front frame; the rear conveyor belt includes a rear frame, a rear roller and a rear motor; a plurality of the rear rollers are rotationally fixed to the rear frame at even intervals; the rear motor is fixed to the lower part of the rear frame, and the rear motor is transmission-connected to the rear roller.

[0013] Furthermore, the band saw machine is also provided with a push cylinder and a push plate; the push cylinder is fixed on the machine body; the push cylinder and the conveyor belt are respectively located on both sides of the saw blade; the push plate is fixed on the piston rod at the end of the push cylinder.

[0014] Furthermore, the rear conveyor belt is also provided with a swing cylinder, a hinge shaft and a limit plate; the limit plate is arranged at the front part of the rear frame; the hinge shaft is fixed on the rear frame; the middle part of the limit plate is rotatably fixed to the hinge shaft; one end of the swing cylinder is hinged to the lower part of the rear frame, and the piston rod at the other end of the swing cylinder is hinged to the lower end of the limit plate.

[0015] Furthermore, a discharge hopper is provided at the front of the front conveyor belt; the discharge hopper is located below the front roller, and the discharge hopper is arranged close to the discharge belt; a discharge slope is fixed in the discharge hopper; the discharge slope is arranged to be inclined downward toward one side of the material holding device.

[0016] Furthermore, a spiral roller helical tooth is fixed on the outer periphery of the front roller; the roller helical tooth is located on the side of the front roller away from the material holding device; when the front roller rotates, the sheet material can be driven to move toward the outside through the roller helical tooth.

[0017] The present invention has the following beneficial effects:

[0018] 1. The log processing system that increases efficiency and reduces manpower is reasonably configured. Through systematic re-planning, it reduces manual operations, improves log processing efficiency, and reduces safety hazards. Only four workers are needed to complete the work of seven workers.

[0019] 2. The feeder is equipped with a J-shaped feeding claw, which can quickly and stably deliver the logs to the sports car, and the feeding mechanism installed on the sports car can also clamp the logs well and firmly.

[0020] 3. The material holding device is set at the rear of the band saw machine, which can provide elastic force to press the boards that have been cut but not completely cut off from the logs towards the logs, and use mechanical structure instead of manual material holding, which saves human resources and reduces the risk of saw blades injuring people.

[0021] 4. When the material plates pass through the conveyor table, the side-shift conveying device can classify the square material plates and the curved side plates. After the square material plates are lifted from the conveyor belt, they are transported to the storage table on the side through the conveyor table; while the curved side plates are allowed to flow to the rear through the conveyor belt.

[0022] 5. The limit plate is used to cooperate with the side shift conveyor device. It is set on the rear conveyor belt. When the incoming material is an arc-shaped side plate, the limit plate is not under the rear roller. When the incoming material is a square plate, the limit plate protrudes above the rear roller to block the square plate, which is convenient for the side shift conveyor device to transfer the square plate.

[0023] 6. The square wood multi-blade saw machine is adjacent to the integrated machine for edge cleaning and material modification, so that the distance between the square material board on the side-shift conveyor and the square wood multi-blade saw machine is the shortest, and the operation of personnel is most convenient and efficient.

[0024] 7. For overall wood chip transportation, trenches are dug to arrange wood chip conveyor belts, which are uniformly transported from the band saw machine to the integrated edge cleaning and material modification machine and the square wood saw machine, and finally processed in a unified and centralized manner. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the log processing process in the prior art.

[0026] Figure 2 It is a schematic diagram of the overall structure of the present invention.

[0027] Figure 3 for Figure 2 Top view of the .

[0028] Figure 4 It is the overall structural diagram of the feeder.

[0029] Figure 5 for Figure 4 main view.

[0030] Figure 6 It is a schematic diagram of the overall structure of the feeding mechanism.

[0031] Figure 7 for Figure 6 Left view of .

[0032] Figure 8 This is a schematic diagram of the overall structure of the band saw machine discharge conveyor line.

[0033] Fig. 9 for Figure 8 Right view of .

[0034] Fig.10 for Figure 8 Top view of the .

[0035] Fig.11 The overall structure diagram of the band saw machine.

[0036] Fig.12 for Fig.11 main view.

[0037] Fig.13 for Fig.11 Top view of the .

[0038] Fig.14 It is a schematic diagram of the overall structure of the material holding device.

[0039] Fig.15 for Fig.14 Top view of the .

[0040] Fig.16 It is a schematic diagram of the overall structure of the side-shift conveying device.

[0041] Fig.17 for Fig.16 Right view of .

[0042] Fig.18 for Fig.16 Top view of the .

[0043] Fig.19 It is a schematic diagram of the overall structure of the conveyor belt.

[0044] Fig. 20 for Fig.19 main view.

[0045] Fig.21 for Fig.19 Top view of the .

[0046] Fig. 22 This is a structural diagram of the edge cleaning and material modification machine.

[0047] Fig.23 for Fig. 22 Top view of the .

[0048] Fig.24 It is a schematic diagram of the structure of the pit and wood chip conveyor belt.

[0049] The reference numerals in the figure are as follows:

[0050] 1. Feeder; 11. Feeding rack; 12. Feeding chain; 13. J-shaped feeding claw; 14. Rotating shaft; 15. Feeding cylinder; 16. Feeding motor; 17. Log; 2. Sports car; 21. Feeding seat; 22. Feeding guide rail; 23. Feeding table; 24. Feeding motor; 25. Vertical cylinder; 26. Horizontal cylinder; 27. J-shaped claw; 3. Band saw machine; 31. Machine body; 32. Saw blade; 33. Band saw motor; 34. Pushing cylinder; 35. Pushing plate; 36. Square material plate; 37. Arc side plate; 4. Holding device; 41. Fixed frame; 42. Holding slide; 43. Holding guide rail; 44. Holding cylinder; 45. Gas spring; 46. Holding fulcrum frame; 47. Holding roller; 5. Side shift conveying device; 51. Base; 52. Conveying platform; 521, transmission shaft; 522, intermediate sprocket; 523, conveying sprocket; 53, material storage platform; 531, material storage bearing; 532, slide; 54, supporting square tube; 55, lifting cylinder; 56, power motor; 6, front conveyor belt; 61, front frame; 62, front roller; 63, front motor; 64, discharging belt; 65, discharging hopper; 66, discharging slope; 67, roller spiral teeth; 68, avoidance groove; 7, rear conveyor belt; 71, rear frame; 72, rear roller; 73, rear motor; 74, swing cylinder; 75, articulated shaft; 76, limit plate; 81, material plate transition frame; 82, return material conveying frame; 83, edge cleaning and material modification integrated machine; 84, square wood multi-blade saw machine; 85, pit; 86, wood chip conveyor belt. DETAILED DESCRIPTION

[0051] The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.

[0052] in, Figure 2 The arrow direction in FIG. 1 represents the sawing direction of the log 17 .

[0053] See also Figure 2-24A log processing system with increased efficiency and reduced manpower comprises a feeder 1, a sports car 2, a vertical band saw 3, a material holding device 4, a side shift conveyor 5, a conveyor belt, a material board transition frame 81, a return material conveyor frame 82, an edge cleaning and material modification integrated machine 83, a square wood multi-blade saw 84, a pit 85 and a wood chip conveyor belt 86; the feeder 1 is located on one side of the sports car 2; along the sawing direction of the log 17, the band saw 3 and the conveyor belt are sequentially arranged behind the feeder 1; the material holding device 4 is arranged above the outer side of the front part of the conveyor belt; the side shift conveyor 5 is arranged in the middle of the conveyor belt, and is arranged on the same side as the material holding device 4; a plurality of material board transition frames 81 are arranged at intervals On the outside of the side-shift conveying device 5; the return material conveying frame 82, the edge cleaning and material modification integrated machine 83, another return material conveying frame 82 and the square wood multi-blade saw machine 84 are arranged in sequence on the outside of the rear part of the conveyor belt along a direction perpendicular to the sawing direction of the log 17; the material plate transition frame 81 is arranged corresponding to the return material conveying frame 82, the edge cleaning and material modification integrated machine 83 and the square wood multi-blade saw machine 84; a pit 85 is opened under the band saw machine 3, the conveyor belt, the return material conveying frame 82, the edge cleaning and material modification integrated machine 83 and the square wood multi-blade saw machine 84, and the pit 85 is connected in an L shape; the wood chip conveyor belt 86 is arranged in the pit 85.

[0054] According to the above description, the log processing system with increased efficiency and reduced manpower includes a feeder 1, a sports car 2, a vertical band saw 3, a material holding device 4, a side shift conveyor 5, a conveyor belt, a material board transition frame 81, a return material conveyor frame 82, an edge cleaning and material modification integrated machine 83, a square wood multi-blade saw 84, a pit 85, and a wood chip conveyor belt 86. The band saw 3, the material holding device 4, the side shift conveyor 5, and the conveyor belt together constitute the band saw machine discharge conveyor line. The log 17 is placed on the feeder 1, and the feeder 1 can convey the log 17 to the sports car 2, and the sports car 2 clamps the log 17 to the band saw 3 for sawing. The material holding device 4 is arranged behind the band saw 3, which can provide elastic force to press the board material that has been cut but not completely cut off from the log 17 to the log 17, and replaces manual material holding with a mechanical structure, saving human resources, and also reducing the hidden danger of injury from the band saw 3. The conveyor belt is arranged along the sawing direction of the log 17, and can transport the cut board material (i.e., the square board 36 or the curved side board 37). The side shift conveying device 5 is arranged in the middle of the conveyor belt, which can lift the square board 36 on the conveyor belt and move it to the board transition rack 81, while the curved side board 37 flows along the conveyor belt to the end. The square board 36 is sent to the middle of the edge cleaning and material modification integrated machine 83 for edge cleaning and slicing; and the curved side board 37 is sent to the side of the edge cleaning and material modification integrated machine 83 for board skin modification. After the square board 36 and the curved side board 37 are processed, they can be transported to the return board transition rack 81 through the return material conveyor rack 82, and then moved to the square wood multi-blade saw machine 84 to be cut into standard boards. The wood chips generated during the sawing process can be collected through the pit 85, and finally processed in a centralized and unified manner through the wood chip conveyor belt 86.

[0055] In the present application, a material plate transition rack 81, a return material conveying rack 82, an edge cleaning and material modification integrated machine 83, and a square wood multi-blade saw machine 84 are used. The material plate transition rack 81 is used to transfer the cut plates (i.e., square material plates 36 or curved edge plates 37), or to transport the processed square material plates 36 (or curved edge plates 37), which can reduce the labor intensity of workers. The operator in the feeding direction of the integrated machine for edge cleaning and material modification 83 can transport the sheet materials from the side shift conveying device 5 to the integrated machine for edge cleaning and material modification 83 through the sheet transition rack 81. The middle part of the integrated machine for edge cleaning and material modification 83 can perform edge cleaning and slice the square sheet materials 36, while the side part of the integrated machine for edge cleaning and material modification 83 can perform board skin modification on the curved edge sheet materials 37. Then the operator in the discharging direction of the integrated machine for edge cleaning and material modification 83 returns the processed sheet materials to the front of the integrated machine for edge cleaning and material modification 83 through the return conveying racks 82 on both sides. The operator in the feeding direction of the integrated machine for edge cleaning and material modification 83 then transfers the processed sheet materials through the sheet transition rack 81 to the square wood multi-blade saw 84 to cut them into standard sheets, and finally the operator in the discharging direction of the square wood multi-blade saw 84 receives the materials. In this way, the operators of the edge cleaning and material modification machine 83 and the feeding direction of the square wood multi-blade saw machine 84 can be combined into one person, which reduces the manpower of one person on the basis that the original two-saw machine and the square material saw machine both require positive and negative two operators.

[0056] In particular, one operator is set for each of the discharging directions of the integrated edge cleaning and material modification machine 83 and the square wood multi-blade saw machine 84. This is mainly because the operator in the discharging direction not only needs to receive the materials, but also needs to stack the processed boards. The labor intensity is greater than that in the feeding direction. Therefore, two people are required to cooperate and take turns to receive and stack the materials to reduce the workload.

[0057] In particular, for the convenience of transportation, rollers are rotatably fixed on the upper ends of the material sheet transition frame 81 and the return material conveying frame 82.

[0058] In particular, in order to save space and reduce floor space, the feeder 1, band saw machine 3, material holding device 4, side shift conveying device 5, conveyor belt, material plate transition rack 81, return material conveying rack 82, edge cleaning and material modification integrated machine 83, square wood multi-blade saw machine 84, pit 85 and wood chip conveyor belt 86 are all arranged on the same side of the sports car 2.

[0059] Particularly, an upward section is provided at the end of the wood chip conveyor belt 86 , and the upward section is higher than the surface of the pit 85 .

[0060] In particular, the transmission connection method adopted in the present application can be gear transmission, chain transmission or belt transmission, and can be flexibly configured according to actual site conditions.

[0061] Furthermore, the feeder 1 includes a feeding rack 11, a feeding chain 12, a J-shaped feeding claw 13, a rotating shaft 14, a feeding cylinder 15 and a feeding motor 16; the feeding chain 12, the J-shaped feeding claw 13 and the feeding cylinder 15 are arranged in a matching manner; the direction of the feeding chain 12 is perpendicular to the sawing direction of the log 17; the feeding chain 12 is rotatably fixed to the upper end of the feeding rack 11; the hook portion of the J-shaped feeding claw 13 is arranged away from the sports car 2; the feeding chain 12 is rotatably connected to the middle part of the J-shaped feeding claw 13 through the rotating shaft 14; the feeding motor 16 is transmission-connected to the feeding chain 12; the lower end of the feeding cylinder 15 is hinged to the lower part of the feeding rack 11, and the piston rod of the feeding cylinder 15 is hinged to the hook portion of the J-shaped feeding claw 13.

[0062] According to the above description, the feeder 1 includes a feed frame 11, a feed chain 12, a J-shaped feed claw 13, a rotating shaft 14, a feed cylinder 15 and a feed motor 16. The feed frame 11 plays a supporting role; the feed motor 16 drives the feed chain 12 to convey the logs 17 forward; the feed cylinder 15 drives the J-shaped feed claw 13 to swing around the rotating shaft 14. When the piston rod of the feeding cylinder 15 extends out, the hook of the J-shaped feeding claw 13 is higher than the feeding chain 12, and the log 17 is blocked by the hook and cannot enter the J-shaped feeding claw 13; when the piston rod of the feeding cylinder 15 retracts, the hook of the J-shaped feeding claw 13 is lower than the feeding chain 12, while the height of the outer end of the J-shaped feeding claw 13 is higher than the feeding chain 12. At this time, the feeding chain 12 can transport the log 17 into the J-shaped feeding claw 13 to wait for material. When the piston rod of the feeding cylinder 15 extends out next time, the log 17 can naturally roll into the sports car 2 and be clamped by the sports car 2 to the band saw machine 3 for sawing.

[0063] Furthermore, a feeding mechanism is provided on the sports car 2; the feeding mechanism includes a feeding seat 21, a feeding guide rail 22, a feeding table 23, a feeding motor 24, a vertical cylinder 25, a horizontal cylinder 26 and a J-shaped claw 27; the lower end of the feeding seat 21 is fixed on the sports car 2, the feeding guide rail 22 is fixed on the upper end of the feeding seat 21, and the lower end of the feeding table 23 is slidably sleeved on the feeding guide rail 22; the feeding guide rail 22 is perpendicular to the sawing direction of the log 17; the feeding motor 24 is provided On the feed table 23, the feed table 23 is driven to move on the feed guide rail 22; the upper end of the vertical cylinder 25 is slidably sleeved on the upper part of the feed table 23, and the piston rod of the lower end of the vertical cylinder 25 is fixed to the lower part of the feed table 23; the horizontal transverse cylinder 26 is fixed to the vertical cylinder 25, and the piston rod of the transverse cylinder 26 is fixed to the J-shaped claw 27; the J-shaped claw 27 is horizontally arranged, and the hook of the J-shaped claw 27 is downward and toward the feeder 1.

[0064] According to the above description, a feeding mechanism is provided on the sports car 2, which is used to adjust the position of the log 17 on the sports car 2. The feeding mechanism includes a feeding seat 21, a feeding guide rail 22, a feeding table 23, a feeding motor 24, a vertical cylinder 25, a horizontal cylinder 26 and a J-shaped claw 27. The feeding seat 21 is fixed on the sports car 2; the feeding table 23 can slide on the feeding seat 21 through the feeding motor 24 and the feeding guide rail 22; the vertical cylinder 25 is sleeved on the feeding table 23, the horizontal cylinder 26 is fixed on the vertical cylinder 25, and the J-shaped claw 27 is fixed on the piston rod of the horizontal cylinder 26, and the J-shaped claw 27 is used to clamp the log 17. The height of the J-shaped claw 27 clamping the log 17 can be adjusted through the vertical cylinder 25; the width of the J-shaped claw 27 clamping the log 17 can be adjusted through the horizontal cylinder 26. In this way, an appropriate position is selected to achieve the best clamping effect on the log 17.

[0065] By means of the feeding structure on the feeder 1 (i.e. the feeding frame 11, the feeding chain 12, the J-shaped feeding claw 13, the rotating shaft 14, the feeding cylinder 15 and the feeding motor 16) and the feeding mechanism provided on the sports car 2, the two cooperate with each other to automatically transport the logs 17 on the feeder 1 to the sports car 2 and clamp them by means of the J-shaped claws 27, thus eliminating the trouble of the positive and negative operators of the band saw machine 3 carrying the logs 17 to the sports car 2 for loading and clamping, thereby saving the manpower of two workers.

[0066] In particular, the feeding mechanism can be provided with multiple groups according to the size of the logs 17. Preferably, there are three groups or eight groups.

[0067] Furthermore, the band saw machine 3 includes a body 31, a saw blade 32 arranged on the body 31, and a band saw motor 33 arranged on the outside of the body 31; the band saw motor 33 is transmission-connected with the saw blade 32; the material holding device 4 includes a fixed frame 41, a material holding slide 42, a material holding guide rail 43, a material holding cylinder 44, a gas spring 45, a material holding fulcrum frame 46 and a material holding roller 47; the fixed frame 41 is vertically arranged on the outside of the front part of the conveyor belt, and is located behind the band saw machine 3 along the sawing direction of the log 17; the upper ends of both sides of the fixed frame 41 are horizontally fixed with a material holding guide rail 43, and the material holding guide rail 43 is perpendicular to the sawing direction of the log 17; the material holding slide 42 is slidably arranged on the material holding guide rail 43 through a slider; one end of the material holding cylinder 44 is fixed to the fixed frame 41, and the The piston rod at the other end of the material holding cylinder 44 is fixed to the lower end of the material holding slide 42; the gas spring 45, the material holding fulcrum frame 46 and the material holding roller 47 are each provided with two groups, and the two groups are respectively arranged on both sides of the upper end of the material holding slide 42; one end of the gas spring 45 is hinged on the material holding slide 42, and the other end is hinged on one end of the material holding fulcrum frame 46; the middle part of the material holding fulcrum frame 46 is rotatably fixed to the outside of the front end of the material holding slide 42, and after the other end of the material holding fulcrum frame 46 protrudes out of the front end of the material holding slide 42, the end is rotatably fixed with the vertical material holding roller 47; the material holding roller 47 is located above the conveyor belt; after the material holding cylinder 44 drives the material holding slide 42 to push out the fixed frame 41, the material holding roller 47 can be close to the board cut from the log 17 and press the board toward the log 17.

[0068] According to the above description, the band saw machine 3 is a vertical band saw machine, which cuts the log 17 clamped on the sports car 2 through the saw blade 32. The holding device 4 includes a fixed frame 41, a holding slide 42, a holding guide rail 43, a holding cylinder 44, a gas spring 45, a holding fulcrum frame 46 and a holding roller 47. The fixed frame 41 plays a supporting role; the holding slide 42 is slidably set on the fixed frame 41 through the holding guide rail 43, and the advance and retreat are controlled by the holding cylinder 44; the holding fulcrum frame 46 is rotatably fixed on the holding slide 42 in the middle, and the holding fulcrum frame 46 is hinged with a gas spring 45 at one end, and the other end extends above the conveyor belt, and the end is rotatably fixed with a holding roller 47. When in use, the holding cylinder 44 pushes out the holding slide 42, so that the holding roller 47 enters above the conveyor belt; then, the band saw machine 3 cuts the log 17 clamped on the sports car 2 through the saw blade 32. As the carriage 2 moves forward, the holding roller 47 starts to contact the board material on the log 17 that has been cut but not completely cut, and through the support of the gas spring 45, the holding roller 47 will press the board material tightly, thereby replacing manual operation to hold the board, saving human resources, and preventing accidental injuries during the sawing process of the saw blade 32. After the sawing of the log 17 is completed, the carriage 2 is reset, and the completely cut board material falls onto the conveyor belt under its own gravity, and the holding cylinder 44 drives the holding slide 42 to reset at the same time.

[0069] Furthermore, the side shift conveying device 5 includes a base 51, a conveying platform 52, a material storage platform 53, a supporting square tube 54, a lifting cylinder 55 and a power motor 56; the base 51 is horizontally arranged at the lower end of the middle part of the conveyor belt; the conveying platform 52, the material storage platform 53, the supporting square tube 54 and the lifting cylinder 55 are arranged in a matching manner; the conveying platform 52 and the material storage platform 53 are both arranged perpendicular to the sawing direction of the logs 17; a plurality of material storage platforms 53 are vertically fixed at intervals on the upper end of the base 51; a plurality of material storage bearings 531 are rotatably fixed on both sides of the upper end of the material storage platform 53; a horizontally penetrating slide groove 532 is opened in the middle of the material storage platform 53; the slide groove 532 is oblong in the vertical direction; the supporting square tube 54 is vertically fixed on the outer side of the base 51; The conveying platform 52 is slidably sleeved on one side of the storage platform 53; the lower end of the lifting cylinder 55 is fixed on the base 51, and the piston rod of the other end of the lifting cylinder 55 is fixed to the lower end of the front part of the conveying platform 52; a conveying sprocket 523 is rotatably fixed on the upper end of the conveying platform 52; a horizontal transmission shaft 521 is rotatably fixed between the two conveying platforms 52; bearings are rotatably fixed at both ends of the transmission shaft 521; the bearings are slidably sleeved on the slide groove 532, and the bearings can slide up and down in the slide groove 532; an intermediate sprocket 522 is coaxially fixed on the transmission shaft 521; the intermediate sprocket 522 is transmission-connected to the power motor 56 fixed on the base 51; the transmission shaft 521 is transmission-connected to the conveying sprocket 523.

[0070] According to the above description, the side shift conveying device 5 includes a base 51, a conveying platform 52, a material storage platform 53, a supporting square tube 54, a lifting cylinder 55 and a power motor 56. The base 51 serves as a bottom support; the conveying platform 52, the material storage platform 53, the supporting square tube 54 and the lifting cylinder 55 are arranged together in a group; the material storage platform 53 is fixed on the base 51 at intervals, the supporting square tube 54 is located at the rear side of the material storage platform 53, and the conveying platform 52 is slidably arranged on the material storage platform 53. A material storage bearing 531 is arranged on the material storage platform 53, which is mainly used to convert the sliding friction between the square material plate 36 and the material storage platform 53 into rolling friction, thereby reducing the transportation difficulty of the conveying sprocket 523 on the conveying platform 52 and reducing the damage to the square material plate 36. A transmission shaft 521 is arranged between two adjacent conveying platforms 52, and a bearing is rotatably fixed at each end of the transmission shaft 521, and the bearing can be slidably sleeved on an oblong slide groove 532 provided on the material storage platform 53, and then the conveying platform 52 can be moved up and down on the material storage platform 53 by a lifting cylinder 55 arranged between the conveying platform 52 and the base 51. A conveying sprocket 523 is arranged on the conveying platform 52, and an intermediate sprocket 522 is coaxially fixed on the transmission shaft 521. The intermediate sprocket 522 is connected to the conveying sprocket 523 and the power motor 56, and the conveying sprocket 523 can be driven by the power motor 56 to work and convey the square material plate 36. The lifting cylinder 55 retracts, driving the height of the conveying platform 52 to be lowered to below the height of the conveyor belt, so that the arc-shaped side plate 37 can pass through the conveyor belt normally and flow to the end of the conveyor belt; the lifting cylinder 55 extends the piston rod, driving the height of the conveying platform 52 to rise to above the height of the conveyor belt, so that the square material plate 36 on the conveyor belt is lifted up, and then the conveying sprocket 523 is driven to work by the power motor 56, and the square material plate 36 on the conveying sprocket 523 is transported to the storage platform 53.

[0071] In particular, after the conveying platform 52 is lifted to the highest position, the upper end of the conveying sprocket 523 should be flush with the upper end of the material storage platform 53, or slightly higher than the upper end of the material storage platform 53, so as to facilitate the conveyance of the square material plate 36.

[0072] In particular, the height of the supporting square tube 54 should be higher than the conveying platform 52 and the material storage platform 53 to prevent the square material plate 36 conveyed by the conveying platform 52 and the material storage platform 53 from falling from the rear of the material storage platform 53 .

[0073] In particular, only one power motor 56 can be provided, and then by connecting the transmission shafts 521 to each other, one power motor 56 can drive all the transmission shafts 521 to work; the power motor 56 can also be provided in conjunction with the conveying platform 52, and one power motor 56 can be provided for each transmission shaft 521.

[0074] Furthermore, the conveyor belt includes a front conveyor belt 6 and a rear conveyor belt 7 which are arranged in sequence in front and back; the front conveyor belt 6 is arranged close to the band saw machine 3; the side shift conveying device 5 is located in the middle and rear section of the front conveyor belt 6; the front conveyor belt 6 includes a front frame 61, a front roller 62, a front motor 63 and a discharge belt 64; the discharge belt 64 is rotatably fixed to the front of the front frame 61 and is located below the holding device 4; a plurality of the front rollers 62 are rotatably fixed to the front frame 61; the front motor 63 Fixed at the lower part of the front frame 61, the front motor 63 is transmission-connected with the front roller 62 and the discharging belt 64; the middle and rear section of the front frame 61 is provided with an avoidance groove 68 for the side shift conveying device 5 to pass through; the rear conveyor belt 7 includes a rear frame 71, a rear roller 72 and a rear motor 73; the rear rollers 72 are rotationally fixed on the rear frame 71 at even intervals; the rear motor 73 is fixed at the lower part of the rear frame 71, and is transmission-connected with the rear roller 72.

[0075] According to the above description, the conveyor belt includes a front conveyor belt 6 and a rear conveyor belt 7 which are arranged in sequence in the front and rear. The front conveyor belt 6 includes a front frame 61, a front roller 62, a front motor 63 and a discharge belt 64. The front roller 62 is driven by the front motor 63; the discharge belt 64 is used to transport the edge skin or triangular material cut by the saw blade 32. The middle and rear sections of the front frame 61 are provided with an avoidance groove 68 for the side shift conveyor device 5 to pass through. The avoidance groove 68 is mainly used to avoid the position of the side shift conveyor device 5 (i.e., the conveying platform 52 and the material storage platform 53), so that the conveying platform 52 can move up and down freely and lift the square material plate 36. The rear conveyor belt 7 includes a rear frame 71, a rear roller 72 and a rear motor 73. The rear roller 72 is driven by the rear motor 73. The rear conveyor belt 7 is mainly used for conveying and transferring the arc-shaped side plate 37.

[0076] Furthermore, the band saw machine 3 is also provided with a push cylinder 34 and a push plate 35; the push cylinder 34 is fixed on the machine body 31; the push cylinder 34 and the conveyor belt are respectively located on both sides of the saw blade 32; the push plate 35 is fixed on the piston rod at the end of the push cylinder 34. The push cylinder 34 and the push plate 35 are mainly used to push the edge skin or triangular material cut from the log 17 to the discharge belt 64, and then quickly discharge it through the discharge hopper 65.

[0077] Furthermore, the rear conveyor belt 7 is also provided with a swing cylinder 74, a hinge shaft 75 and a limit plate 76; the limit plate 76 is arranged at the front part of the rear frame 71; the hinge shaft 75 is fixed on the rear frame 71; the middle part of the limit plate 76 is rotatably fixed to the hinge shaft 75; one end of the swing cylinder 74 is hinged to the lower part of the rear frame 71, and the piston rod at the other end of the swing cylinder 74 is hinged to the lower end of the limit plate 76.

[0078] According to the above description, the rear conveyor belt 7 is also provided with a swing cylinder 74, a hinge shaft 75 and a limit plate 76. The swing cylinder 74 can drive the limit plate 76 to swing around the hinge shaft 75. Fig. 20 , the piston rod of the swing cylinder 74 extends out, the limit plate 76 rotates counterclockwise around the hinge shaft 75, the upper end of the limit plate 76 turns back and descends, and the height is lower than the rear roller 72; the piston rod of the swing cylinder 74 retracts, the limit plate 76 rotates clockwise around the hinge shaft 75, the upper end of the limit plate 76 turns forward, and the height is higher than the rear roller 72. The limit plate 76 is mainly used to separate the square material plate 36 and the arc side plate 37 cut from the log 17. When the arc-shaped side plate 37 cut from the log 17 falls into the conveyor belt, the piston rod of the swing cylinder 74 is controlled to extend, so that the upper end height of the limit plate 76 is lower than the rear roller 72, and the arc-shaped side plate 37 can smoothly pass through the conveyor belt and enter the rear conveyor belt 7 to wait for material, and then be transferred or to the next process; when the square material plate 36 cut from the log 17 falls into the conveyor belt, the piston rod of the swing cylinder 74 is controlled to retract, so that the upper end height of the limit plate 76 is higher than the rear roller 72, and the front end of the square material plate 36 will be blocked by the limit plate 76 and cannot move forward, so that it stays at the end of the front conveyor belt 6, and then the square material plate 36 can be lifted up and transferred to the storage platform 53 through the side shift conveying device 5, thereby realizing the separation of the square material plate 36 and the arc-shaped side plate 37.

[0079] In particular, the limiting plate 76 is preferably located between the first two rear rollers 72 , or between the second and third rear rollers 72 .

[0080] Furthermore, a discharge hopper 65 is provided at the front of the front conveyor belt 6; the discharge hopper 65 is located below the front roller 62, and the discharge hopper 65 is arranged close to the discharge belt 64; a discharge slope 66 is fixed in the discharge hopper 65; the discharge slope 66 is arranged to be inclined downward toward the side of the holding device 4. The discharge hopper 65 is used to collect the edge skin or triangular material cut from the log 17, and then through the pushing of the pushing cylinder 34 and the pushing plate 35 and the transportation of the discharge belt 64, finally through the discharge slope 66, it can be quickly discharged out of the conveyor belt.

[0081] Furthermore, a spiral roller helical tooth 67 is fixed on the outer periphery of the front roller 62; the roller helical tooth 67 is located on the side of the front roller 62 away from the material holding device 4; the front roller 62 rotates, and the sheet material can be driven to move outward through the roller helical tooth 67. The roller helical tooth 67 is mainly used for pushing the sheet material outward and sticking to the edge of the front frame 61 through the rotation of the front roller 62 and the hooking of the roller helical tooth 67 when the sheet material is completely cut and falls onto the conveyor belt, which is beneficial to the conveying and lateral movement of the sheet material.

[0082] Working principle of the present invention:

[0083] See also Figure 2-24 When the log processing system with increased efficiency and reduced manpower is working, first, the log 17 is placed on the feeding frame 11 of the feeder 1, and is transported by the feeding chain 12 to the J-shaped feeding claw 13; then the J-shaped feeding claw 13 sends the log 17 to the sports car 2 at intervals, and clamps it through the J-shaped claw 27. Then, the sports car 2 moves along the guide rail to the band saw machine 3, and the saw blade 32 starts to cut the log 17. At the same time, the holding device 4 starts to work, and the holding cylinder 44 pushes out the holding slide 42, so that the holding roller 47 is located above the front conveyor belt 6. Then, as the sports car 2 moves forward and the sawing work of the log 17 proceeds, the board material on the log 17 that has been cut but not completely cut begins to contact the holding roller 47. Through the support of the gas spring 45, the holding roller 47 will press the board material tightly against the log 17, and the board material is pressed against the log 17 to achieve the holding work. After the sawing of the log 17 is completed, the sports car 2 is reset through the track, and the holding cylinder 44 drives the holding slide 42 to reset, preparing for the next round of sawing; and the completely sawn sheet material falls onto the front conveyor belt 6 under the action of its own gravity, moves forward through the rotation of the front roller 62, and can be transported along the edge through the roller spiral teeth 67.

[0084] When the curved side board 37 is cut from the log 17, the lifting cylinder 55 of the side shift conveying device 5 does not work, and the conveying platform 52 is still located below the front roller 62; the swing cylinder 74 of the rear conveyor belt 7 does not work, and the upper end height of the limit plate 76 is still lower than the height of the rear roller 72. Therefore, the curved side board 37 can pass through the rear conveyor belt 7 normally, and after being conveyed to the end of the rear conveyor belt 7, it is moved away by the worker. Finally, all parts are reset and wait for the next round of work.

[0085] When the square sheet 36 is cut from the log 17, the swing cylinder 74 of the rear conveyor belt 7 works, the piston rod of the swing cylinder 74 extends, the limit plate 76 swings around the hinge shaft 75, and the upper end of the limit plate 76 is higher than the rear roller 72, so the front end of the square sheet 36 is blocked by the limit plate 76 and cannot move forward, and stays at the end of the front conveyor belt 6. Then, the lifting cylinder 55 of the side shift conveying device 5 works, the piston rod of the lifting cylinder 55 extends, driving the conveying platform 52 to rise in height, higher than the front roller 62, and the square sheet 36 staying on the front conveyor belt 6 is lifted by the conveying sprocket 523 on the conveying platform 52 and leaves the front conveyor belt 6. Then the power motor 56 works, driving the conveying sprocket 523 to work through the transmission effect, and the square material plate 36 on the conveying sprocket 523 is transported to the storage platform 53, and slides to the front of the supporting square tube 54 through the rolling cooperation with the storage bearing 531, and then is moved away by the worker. Finally, all parts are reset and wait for the next round of work.

[0086] After the square sheet 36 and the curved side board 37 are separated, the square sheet 36 is moved to the sheet transition rack 81 by the worker, and then the square sheet 36 is moved to the middle of the edge cleaning and material modification machine 83 for edge cleaning and slicing; while the curved side board 37 is moved to the side of the edge cleaning and material modification machine 83 for the board skin modification process. The processed square sheet 36 and curved side board 37 can be returned to the sheet transition rack 81 again through the return material conveyor rack 82 set on both sides of the edge cleaning and material modification machine 83. Finally, the worker moves the processed square sheet 36 and curved side board 37 through the sheet transition rack 81 to the middle of the square wood multi-blade saw machine 84, and finally cuts them into standard boards.

[0087] The above descriptions are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A log processing system with increased efficiency and reduced manpower, characterized in that: The invention comprises a feeder (1), a running car (2), a vertical band saw (3), a material holding device (4), a side shift conveying device (5), a conveyor belt, a material plate transition frame (81), a return material conveying frame (82), an edge cleaning and material modification integrated machine (83), a square wood multi-blade saw (84), a pit (85) and a wood chip conveying belt (86); the feeder (1) is located on one side of the running car (2); along the sawing direction of the log (17), the band saw (3) and the conveying belt are sequentially arranged behind the feeder (1); the material holding device (4) is arranged above the outer side of the front part of the conveying belt; the side shift conveying device (5) is arranged in the middle of the conveying belt and on the same side as the material holding device (4); a plurality of material plate transition frames (81) are arranged at intervals on the side shift conveying belt. The device (5) is arranged outside the return material conveyor frame (82), the edge cleaning and material modification integrated machine (83), another return material conveyor frame (82) and the square wood multi-blade saw machine (84) are arranged in sequence on the outside of the rear part of the conveyor belt along a direction perpendicular to the sawing direction of the log (17); the material plate transition frame (81) is arranged corresponding to the return material conveyor frame (82), the edge cleaning and material modification integrated machine (83) and the square wood multi-blade saw machine (84); a pit (85) is opened below the band saw machine (3), the conveyor belt, the return material conveyor frame (82), the edge cleaning and material modification integrated machine (83) and the square wood multi-blade saw machine (84), and the pit (85) is connected to form an L shape; the wood chip conveyor belt (86) is arranged in the pit (85); The feeder (1) comprises a feed frame (11), a feed chain (12), a J-shaped feed claw (13), a rotating shaft (14), a feed cylinder (15) and a feed motor (16); the feed chain (12), the J-shaped feed claw (13) and the feed cylinder (15) are arranged in a matching manner; the direction of the feed chain (12) is perpendicular to the sawing direction of the log (17); the feed chain (12) is rotatably fixed on the feed frame (11) end; the hook portion of the J-shaped feeding claw (13) is arranged away from the sports car (2); the feeding chain (12) is rotationally connected to the middle portion of the J-shaped feeding claw (13) through the rotating shaft (14); the feeding motor (16) is transmission-connected to the feeding chain (12); the lower end of the feeding cylinder (15) is hinged to the lower portion of the feeding rack (11), and the piston rod of the feeding cylinder (15) is hinged to the hook portion of the J-shaped feeding claw (13); The carriage (2) is provided with a feeding mechanism; the feeding mechanism comprises a feeding seat (21), a feeding guide rail (22), a feeding platform (23), a feeding motor (24), a vertical cylinder (25), a horizontal cylinder (26) and a J-shaped claw (27); the lower end of the feeding seat (21) is fixed on the carriage (2), the feeding guide rail (22) is fixed on the upper end of the feeding seat (21), and the lower end of the feeding platform (23) is slidably sleeved on the feeding guide rail (22); the feeding guide rail (22) is perpendicular to the sawing direction of the log (17); the feeding motor (24) is arranged On the feed platform (23), the feed platform (23) is driven to move on the feed guide rail (22); the upper end of the vertical cylinder (25) is slidably sleeved on the upper part of the feed platform (23), and the piston rod of the lower end of the vertical cylinder (25) is fixed to the lower part of the feed platform (23); the horizontal transverse cylinder (26) is fixed to the vertical cylinder (25), and the piston rod of the transverse cylinder (26) is fixed to the J-shaped claw (27); the J-shaped claw (27) is arranged horizontally, and the hook of the J-shaped claw (27) faces downward and toward the feeder (1); The band saw machine (3) comprises a machine body (31), a saw blade (32) arranged on the machine body (31), and a band saw motor (33) arranged outside the machine body (31); the band saw motor (33) is drivingly connected to the saw blade (32); the material holding device (4) comprises a fixed frame (41), a material holding slide (42), a material holding guide rail (43), a material holding cylinder (44), a gas spring (45), a material holding fulcrum frame (46), and a material holding roller (47); The fixed frame (41) is vertically arranged on the outside of the front part of the conveyor belt and is located behind the band saw machine (3) along the sawing direction of the log (17); a material holding guide rail (43) is horizontally fixed to the upper ends of both sides of the fixed frame (41), and the material holding guide rail (43) is perpendicular to the sawing direction of the log (17); the material holding slide (42) is slidably arranged on the material holding guide rail (43) through a slider; one end of the material holding cylinder (44) is fixed to the fixed frame (41) The piston rod at the other end of the material holding cylinder (44) is fixed to the lower end of the material holding slide (42); the gas spring (45), the material holding fulcrum frame (46) and the material holding roller (47) are each provided with two groups, and the two groups are respectively provided on both sides of the upper end of the material holding slide (42); one end of the gas spring (45) is hinged to the material holding slide (42), and the other end is hinged to one end of the material holding fulcrum frame (46); the middle part of the material holding fulcrum frame (46) The material holding fulcrum frame (46) is rotatably fixed to the outside of the front end of the material holding slide (42), and after the other end of the material holding fulcrum frame (46) protrudes out of the front end of the material holding slide (42), the end thereof is rotatably fixed with a vertical material holding roller (47); the material holding roller (47) is located above the conveyor belt; after the material holding cylinder (44) drives the material holding slide (42) to push out of the fixed frame (41), the material holding roller (47) can closely adhere to the sheet material cut from the log (17) and press the sheet material toward the log (17); The side-shift conveying device (5) comprises a base (51), a conveying platform (52), a material storage platform (53), a supporting square tube (54), a lifting cylinder (55) and a power motor (56); the base (51) is horizontally arranged at the lower end of the middle part of the conveyor belt; the conveying platform (52), the material storage platform (53), the supporting square tube (54) and the lifting cylinder (55) are arranged in a matching manner; the conveying platform (52) and the material storage platform (53) are both arranged perpendicular to the sawing direction of the logs (17); a plurality of material storage platforms (53) are vertically fixed at intervals on the upper end of the base (51); a plurality of material storage bearings (531) are rotatably fixed on both sides of the upper end of the material storage platform (53); a horizontally penetrating slide groove (532) is opened in the middle of the material storage platform (53); the slide groove (532) is oblong in the vertical direction; the supporting square tube (54) is vertically fixed outside the base (51) side; the conveying platform (52) is slidably sleeved on one side of the storage platform (53); the lower end of the lifting cylinder (55) is fixed on the base (51), and the piston rod of the other end of the lifting cylinder (55) is fixed to the lower end of the front part of the conveying platform (52); a conveying sprocket (523) is rotatably fixed on the upper end of the conveying platform (52); a horizontal transmission shaft (521) is rotatably fixed between the two conveying platforms (52); bearings are rotatably fixed at both ends of the transmission shaft (521); the bearing is slidably sleeved on the slide groove (532), and the bearing can slide up and down in the slide groove (532); an intermediate sprocket (522) is coaxially fixed on the transmission shaft (521); the intermediate sprocket (522) is transmission-connected to a power motor (56) fixed on the base (51); the transmission shaft (521) is transmission-connected to the conveying sprocket (523).

2. The log processing system with increased efficiency and reduced manpower according to claim 1, characterized in that: The conveyor belt comprises a front conveyor belt (6) and a rear conveyor belt (7) which are arranged in sequence in front and behind; the front conveyor belt (6) is arranged close to the band saw machine (3); the side shift conveying device (5) is located in the middle and rear section of the front conveyor belt (6); the front conveyor belt (6) comprises a front frame (61), a front roller (62), a front motor (63) and a discharge belt (64); the discharge belt (64) is rotatably fixed to the front of the front frame (61) and is located below the holding device (4); a plurality of front rollers (62) are rotatably fixed to the front frame (61); the front motor (63) is fixed At the lower part of the front frame (61), the front motor (63) is in driving connection with the front roller (62) and the discharging belt (64); the middle and rear section of the front frame (61) is provided with an avoidance groove (68) for the side shift conveying device (5) to pass through; the rear conveying belt (7) includes a rear frame (71), a rear roller (72) and a rear motor (73); the rear rollers (72) are evenly spaced and rotatably fixed on the rear frame (71); the rear motor (73) is fixed at the lower part of the rear frame (71), and the rear motor (73) is in driving connection with the rear roller (72).

3. The log processing system with increased efficiency and reduced manpower according to claim 1, characterized in that: The band saw machine (3) is also provided with a push cylinder (34) and a push plate (35); the push cylinder (34) is fixed on the machine body (31); the push cylinder (34) and the conveyor belt are respectively located on both sides of the saw blade (32); the push plate (35) is fixed on the piston rod at the end of the push cylinder (34).

4. The log processing system with increased efficiency and reduced manpower according to claim 2, characterized in that: The rear conveyor belt (7) is also provided with a swing cylinder (74), a hinge shaft (75) and a limit plate (76); the limit plate (76) is arranged at the front of the rear frame (71); the hinge shaft (75) is fixed on the rear frame (71); the middle part of the limit plate (76) is rotatably fixed to the hinge shaft (75); one end of the swing cylinder (74) is hinged to the lower part of the rear frame (71), and the piston rod at the other end of the swing cylinder (74) is hinged to the lower end of the limit plate (76).

5. The log processing system with increased efficiency and reduced manpower according to claim 2, characterized in that: A discharge hopper (65) is provided at the front of the front conveyor belt (6); the discharge hopper (65) is located below the front roller (62), and the discharge hopper (65) is arranged close to the discharge belt (64); a discharge slope (66) is fixed inside the discharge hopper (65); the discharge slope (66) is arranged to be inclined downward toward one side of the holding device (4).

6. The log processing system with increased efficiency and reduced manpower according to claim 2, characterized in that: A spiral roller helical tooth (67) is fixed on the outer periphery of the front roller (62); the roller helical tooth (67) is located on the side of the front roller (62) away from the material holding device (4); when the front roller (62) rotates, it can drive the sheet material to move toward the outside through the roller helical tooth (67).

Citation Information

Patent Citations

  • Log processing treatment system capable of improving efficiency and reducing staff

    CN212399845U