A grinding device for rice noodle automatic production line
By designing multiple parallel small milling devices and detachable guide grooves in the rice noodles automatic production line, the problem of traditional equipment failures requiring full production suspension is solved, local maintenance is achieved without affecting production, and the taste of rice noodles is improved.
Patent Information
- Application Number
- CN202011071757.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-10-09
- Publication Date
- 2025-02-21
- Estimated Expiration
- 2040-10-09
AI Technical Summary
If the grinding equipment in rice noodles automation equipment fails, it requires full production and maintenance, resulting in low production efficiency. The traditional equipment is large in size and is inconvenient for disassembly and cleaning, which affects the taste of rice noodles.
A grinding equipment for automatic rice flour production line is designed, using multiple parallel small grinding devices and detachable material guide grooves to feed materials through conveyor belts to achieve uniform dispersion and fine grinding of materials, and allow local maintenance without affecting local maintenance. Full production line.
It realizes that local maintenance is completed without completely stopping production when the equipment fails, improves production efficiency, and improves the taste of the finished rice flour products through the dispersed layout of multiple small milling devices.
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Figure CN112090505B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of rice noodle processing, in particular to grinding equipment for an automatic rice noodle production line. Background Art
[0002] Rice noodles, a Chinese specialty snack, are a very popular delicacy in southern China. Rice noodles are made from rice and are made into strips or silky rice products through soaking, steaming, and layering, rather than the powdery materials made from rice as the raw material. Rice noodles are flexible and elastic. They do not become mushy when boiled in water and are not easy to break when stir-fried. They are smooth and tasty when boiled or stir-fried with various vegetables or soup ingredients. They are deeply loved by consumers (especially southern consumers). There are many varieties of rice noodles, which can be divided into row rice noodles, square rice noodles, corrugated rice noodles, silver rice noodles, wet rice noodles and dry rice noodles. Their production processes are similar, generally: rice-washing-soaking-grinding-steaming-sheeting (squeezing)-re-steaming-cooling-drying-packaging-finished products. Traditional rice noodle production is manual or semi-mechanical, with low production efficiency, large demand for operators, and unstable process parameters through human control, which cannot meet people's growing quality and quantity needs.
[0003] The Chinese invention patent (CN201710981387.7) discloses a large-scale multifunctional complete set of rice noodle production equipment. It includes a rice elevator discharge port, a rice elevator, a fermentation tank, a rice feeder, a rice noodle discharge port, an auxiliary material machine, a continuous material conveyor, a discharge port, a self-cooking forming machine conveyor belt, a hot water circulation tank, a noodle feeder, an extruder, an aging machine conveyor belt, a fan, an aging machine, a primary loosening machine, a steaming machine, a discharge tank, a secondary loosening machine, a conveyor belt, a feed port, an inner bagging machine, a conveyor belt I, a weighing machine, a metal detector, a conveyor belt II, a sterilizer and a powder picking machine. The rice enters the fermentation tank through the elevator at the rice elevator discharge port, and enters the rice feeder through the rice elevator after fermentation or direct soaking and cleaning, and then enters the auxiliary material machine and the powder picking machine from the rice noodle discharge port. The auxiliary materials are mixed, and after mixing, they are conveyed through a continuous material conveyor and then through a discharge port to the conveyor belt of the self-cooking forming machine, and then to the noodle feeder. The noodle feeder is connected to the extruder. There is a hot water circulation tank around the noodle feeder and the extruder to heat the materials. The rice noodles coming out of the extruder are quickly cooled by the fan and enter the aging machine through the aging machine conveyor belt for aging. The rice noodles are loosened by the primary loosening machine and then enter the steaming machine. After passing through the discharge trough, the rice noodles enter the secondary loosening machine to loosen the rice noodles. After the secondary loosening, the rice noodles enter the inner packaging machine through the conveyor belt to cut and package the rice noodles. After packaging, the rice noodles pass through the conveyor belt I and pass through the weighing instrument, metal detector, conveyor belt II, sterilizer, and powder picking machine in sequence to obtain the final qualified product.
[0004] The above invention realizes the automatic production of rice noodles and improves the production efficiency of rice noodles to a certain extent. However, there are still many shortcomings. For example, the rice feeder, continuous material conveyor and other grinding equipment are concentrated in a large grinding device for grinding, the rice grains are rough and have a poor taste, and the equipment is not convenient to disassemble and clean every day. When the equipment fails or is found to be not cleaned, the entire line needs to be stopped for maintenance, which seriously affects the production efficiency of rice noodles and the taste of the output rice noodles. Summary of the invention
[0005] 1. Technical issues to be resolved
[0006] In order to solve the problem of low production efficiency caused by the need to stop production and repair the entire line due to the failure of grinding equipment in the production process of rice noodle automation equipment, the present invention provides a grinding equipment for an automatic rice noodle production line, which can complete local repairs to ensure output without completely stopping production. At the same time, multiple grinding devices are small in size and easy to disassemble and clean, and the rice grains are evenly dispersed and finely ground to make the finished rice noodles taste better.
[0007] (II) Technical solution
[0008] To achieve the above object, the present invention provides the following technical solutions:
[0009] Provided is a grinding device for an automatic rice noodle production line, comprising a silo, a plurality of parallel grinding devices and a plurality of parallel material guide troughs arranged from top to bottom, wherein the silo comprises a feeding part and a discharging part, wherein the feeding part is located at the upper half of the silo and forms a V-shaped long groove with a large opening facing upward, and the lower end of the feeding part is connected to the discharging part, and the discharging part is divided into a plurality of parallel feeding ports, wherein the grinding device is located below the discharging part, and the grinding device is provided with a material inlet and a material outlet, wherein the material inlet of each grinding device receives material from a corresponding feeding port, and the material guide trough is arranged below the material outlet of each grinding device and can be easily disassembled.
[0010] Preferably, a horizontal dividing screw rod parallel to the long groove edge of the feeding part is provided in the feeding part, and the dividing screw rod comprises a long axis main body and spiral blades. Both ends of the long axis main body are connected to the feeding part through bearings, and the long axis main body is driven to rotate around the axis center line by a motor from the outside. The spiral blades are distributed on the long axis main body in sheet-like manner and at intervals.
[0011] Furthermore, the spiral leaves do not completely cover the long axis body, and there are no spiral leaves in the middle and at both ends of the long axis body.
[0012] Furthermore, the spiral leaves are distributed in a mirror-symmetrical manner relative to the center of the long axis body, that is, one side separated by the center is in a clockwise direction, and the other side is in a counterclockwise direction.
[0013] Preferably, a centralizing trough is provided below the material guiding trough, and the centralizing trough is a long trough-shaped box body with an opening on the top, which can centrally deliver all materials to subsequent processes.
[0014] Furthermore, the concentrated tank is connected to a feed pump, and the feed pump is provided with a feed pipe and a discharge pipe. The feed pipe is connected to the concentrated tank, and the discharge pipe is connected to the next process. A reflux pipe is connected between the discharge pipe and the feed pipe, and the reflux pipe is used to adjust the feed flow rate of the discharge pipe.
[0015] Preferably, the material is fed into the silo by a conveyor belt to avoid the potential malfunction of the equipment caused by the traditional screw feeding method whereby the dough-like material precipitates and aggregates on the screw and is difficult to clean and deteriorates.
[0016] When the grinding equipment is running, the material is fed into the feed section of the silo through a conveyor belt, usually from the middle of the feed section. A portion of the material falls directly into the feed port in the middle of the discharge section, and the other portion of the material is divided by the spiral leaves on the rotating material distribution screw rod to the two ends of the discharge section and falls into the feed ports on both sides from the intervals between the spiral leaves. Therefore, each feed port can be allocated a uniform amount of material and sent to the grinding device below it for fine grinding. After being sent to their respective corresponding guide troughs from the material outlet of the grinding device, they are concentrated and collected in the concentrated trough, and finally pumped up by the feed pump and sent to the next process. When a grinding device is found to have a fault or the rice quality after grinding does not meet the standard, the maintenance personnel only need to remove the guide trough to prevent the substandard rice slurry from flowing into the concentrated trough, adjust the flow of the feed pump, and then adjust or repair the grinding device. This process does not affect the normal production of other grinding devices, thereby improving the finishing production efficiency.
[0017] (III) Beneficial effects
[0018] Compared with the existing known technology, the technical solution of the present invention has the following significant effects:
[0019] 1. Compared with the traditional screw rod conveying, the conveyor belt feeding and feeding bin can avoid the sedimentation and aggregation of dough materials on the screw rod, which is difficult to clean and deteriorates, causing equipment blockage and failure; 2. The segmented spiral blade structure with a middle bare rod can evenly disperse the materials sent from the middle of the conveyor belt to all the feed ports on both sides; 3. There are multiple grinding and conveying paths composed of multiple groups of parallel feeding ports, grinding devices, and guide troughs. When a certain path fails, only the guide trough needs to be removed to repair this single path, and the normal production of other paths will not be affected; 4. Compared with the traditional centralized large-scale grinding device, the multiple small grinding devices in the present invention can achieve fine grinding of dispersed materials, and the grinding effect is better and the taste of the finished rice noodles is better. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 A schematic diagram of the structure of an embodiment of the present invention
[0021] Figure 2 The bearing diagram of the material distribution screw rod
[0022] Figure 3 The main view of the material distribution screw rod
[0023] In the figure: 1 silo, 2 grinding device, 3 guide trough, 4 feeding part, 5 and discharging part, 6 material distribution screw rod, 7 long axis body, 8 spiral blade, 9 feeding port, 10 material inlet, 11 material outlet, 12 valve, 13 concentration tank, 14 feeding pump, 15 feeding pipe, 16 discharging pipe, 17 reflux pipe, 18 conveyor belt. DETAILED DESCRIPTION
[0024] The technical solution of this patent is further described in detail below in conjunction with specific implementation methods.
[0025] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0026] In the description of this patent, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing this patent and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this patent.
[0027] In the description of this patent, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense, for example, it can be fixedly connected or set, or it can be detachably connected or set, or connected or set in one piece. For ordinary technicians in this field, the specific meanings of the above terms in this patent can be understood according to specific circumstances.
[0028] Embodiment 1:
[0029] As attached Figure 1-3As shown, this embodiment exemplifies a milling device for an automatic rice noodle production line of the present invention, comprising a silo 1, six parallel milling devices 2 and six parallel guide troughs 3 arranged from top to bottom, the silo 1 comprises a feeding part 4 and a discharging part 5, the feeding part 4 is located in the upper half of the silo 1 and forms a "V"-shaped long groove with a large mouth facing upward, a horizontal dividing screw rod 6 parallel to the long groove edge of the feeding part is arranged in the feeding part 4, the dividing screw rod comprises a long axis body 7 and spiral leaves 8, both ends of the long axis body 7 are connected to the feeding part 4 by bearings, and the outside is driven by a motor to rotate around the axis center line, the middle part and both ends of the long axis body 7 have no spiral leaves, the spiral leaves 8 are in the form of sheets and are distributed on the long axis body 7 in a mirror-symmetrical manner relative to the center of the long axis body, that is, one side separated by the center is in the clockwise direction, and the other side is in the counterclockwise direction, and the lower end of the feeding part 4 is connected to the feeding part 4. There is a discharge portion 5, which is divided into a plurality of parallel feed ports 9. The grinding device 2 is located below the discharge portion 5. The grinding device 2 is provided with a material inlet 10 and a material outlet 11. The material inlet 10 of each grinding device 2 corresponds to receiving the material of a feed port 9. A detachable material guide trough 3 is provided at the material outlet 11 of each grinding device 2. A centralizing trough 13 is provided below the material guide trough 3. The centralizing trough is a long trough-shaped box body with an opening on the top, which can concentrate all materials and send them to subsequent processes. A feed pump 14 is connected to the centralizing trough 13. The feed pump 14 is provided with a feed pipe 15 and a discharge pipe 16. The feed pipe 15 is connected to the centralizing trough 13, and the discharge pipe 16 is connected to the next process. A reflux pipe 17 is connected between the discharge pipe 16 and the feed pipe 15. The reflux pipe 17 is used to adjust the feed flow rate of the discharge pipe by rotating the valve 12.
[0030] The use of a rice noodle automatic production line in this embodiment to prepare rice noodles with a grinding device mainly includes the following steps:
[0031] When the grinding equipment is running, the material is fed into the feed part 4 of the silo 1 through the conveyor belt 18, usually entering from the middle of the feed part 4. A part of the material falls directly into the feed port 9 in the middle of the discharge part 5, and the other part of the material is divided by the spiral leaves 8 on the rotating material dividing screw rod 6 to the two ends of the discharge part 5 and falls into the feed ports 9 on both sides from the intervals between the spiral leaves. Therefore, each feed port 9 can be allocated a uniform amount of material and fed into the grinding device 2 located below it for fine grinding. After that, the material is fed into the corresponding material guide trough 3 from the material outlet 11 of the grinding device 2, and then gathered in the concentrated flow tank 13, and finally pumped up by the feed pump 14 and fed to the next process. When a certain grinding device is found to have a fault or the quality of the rice after grinding does not meet the standard, the maintenance personnel only need to remove the material guide trough 3 to prevent the substandard rice slurry from flowing into the central tank 13, adjust the flow and reflux volume of the feed pump 14 through the valve 12, and then adjust or repair the grinding device 2. This process does not affect the normal production of the other grinding devices, thereby improving the finishing production efficiency.
[0032] The present invention and its embodiments are described schematically above, and the description is not restrictive. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. Therefore, if a person skilled in the art is inspired by it and designs a structural method and an embodiment similar to the technical solution without creativity without departing from the purpose of the invention, they shall all fall within the protection scope of the present invention.
Claims
1. A milling device for an automatic rice noodle production line, characterized in that: The invention comprises a silo (1), a plurality of parallel grinding devices (2) and a plurality of parallel material guide grooves (3) arranged in sequence from top to bottom, wherein the silo (1) comprises a feeding portion (4) and a discharging portion (5), wherein the feeding portion (4) is located in the upper half of the silo (1) and forms a "V"-shaped long groove with a large opening facing upward, wherein the lower end of the feeding portion (4) is connected to the discharging portion (5), and the discharging portion (5) is divided into a plurality of parallel feeding ports (9), wherein the grinding device (2) is located below the discharging portion (5), and wherein the grinding device (2) is provided with a material inlet (10) and a material outlet (11). The material inlet (10) of each grinding device (2) receives material from a corresponding feed port (9); the material guide trough (3) is arranged below the material outlet (11) of each grinding device (2) and can be easily disassembled; a horizontal material distribution screw rod (6) parallel to the long groove edge of the feeding portion (4) is arranged in the feeding portion (4); the material distribution screw rod (6) includes a long axis body (7) and spiral blades (8); the two ends of the long axis body (7) are connected to the feeding portion (4) through bearings; the outside of the long axis body (7) is driven by a motor to rotate around the axis center line; the spiral blades (8) are arranged in a horizontal direction and parallel to the long groove edge of the feeding portion (4); the spiral blades (8) are arranged in a horizontal direction and parallel to the long groove edge of the feeding portion (4); the spiral blades (8) are arranged in a horizontal direction and parallel to the long groove edge of the feeding portion (4); the spiral blades (8) are arranged in a horizontal direction and parallel to the long groove edge of the feeding portion (4); the two ends of the long axis body (7) are connected to the feeding portion (4) through bearings; the outside of the long axis body (7) is driven by a motor to rotate around the axis center line; the spiral blades (8) are arranged in a horizontal direction and parallel to the long groove edge of the feeding portion (4); the spiral blades (8) are arranged in a horizontal direction and parallel to the long axis body (7); ... The spiral blades (8) are distributed in a sheet-like manner at intervals on the long axis body (7). The spiral blades (8) do not completely cover the long axis body (7). There are no spiral blades in the middle and at both ends of the long axis body (7). The spiral blades (8) are distributed in a mirror-symmetrical manner relative to the center of the long axis body (7), that is, one side separated by the center is in a clockwise direction and the other side is in a counterclockwise direction. A centralizing groove (13) is provided below the material guide groove (3). The centralizing groove (13) is a long groove-shaped box body with an opening at the top. The centralizing groove (13) can collect all the material guide grooves (3) to deliver materials. The centralizing groove ( 13) is connected to a feed pump (14), the feed pump (14) is provided with a feed pipe (15) and a discharge pipe (16), the feed pipe (15) is connected to the centralizing tank (13), the discharge pipe (16) is connected to the next process, a return pipe (17) is connected between the discharge pipe (16) and the feed pipe (15), the return pipe (17) is used to adjust the feed flow rate of the discharge pipe (16), and valves (12) are provided on the feed pipe (15), the discharge pipe (16) and the return pipe (17); the material is fed into the silo (1) by a conveyor belt (18).
Citation Information
Patent Citations
Large multifunctional complete set rice flour producer
CN107684099A
Grinding equipment for automatic rice noodle production line
CN213791911U