A production and processing device and a processing method for waterproofing coiled material

Abstract

The present invention provides a production and processing device and a processing method for waterproof coiled materials, comprising a rotating mechanism, a clamping mechanism, a supplementing mechanism, a stacking mechanism, a metering mechanism, a storage mechanism, a circuit control mechanism, a main conveyor belt, a branch conveyor belt and a warehouse. A plurality of branch conveyor belts are arranged on one side of the main conveyor belt, a warehouse is arranged on the right side of the branch conveyor belt, a rotating mechanism is arranged on the main conveyor belt, a clamping mechanism is arranged on the upper left side of the branch conveyor belt, a storage mechanism is clamped inside the clamping mechanism, a supplementing mechanism is arranged above the storage mechanism, a stacking mechanism is arranged on the upper right side of the branch conveyor belt, and a metering mechanism is arranged at the bottom of the warehouse, which solves the problem that the original waterproof coiled materials cannot be effectively stored in the production and packaging process, and it is not convenient to evenly introduce the waterproof coiled materials into each warehouse after packaging. The present invention has a reasonable structure, so that the waterproof coiled materials can be effectively stored in the production and packaging process, and extrusion deformation can be prevented, and it is convenient to evenly introduce the waterproof coiled materials into each warehouse after packaging.

Description

Technical Field

[0001] The invention discloses a production and processing device and a processing method for waterproof coiled material, belonging to the technical field of production and processing of waterproof coiled material. Background Art

[0002] At present, waterproof membranes are mainly used in building walls, roofs, tunnels, roads, landfills, etc., to resist the leakage of external rainwater and groundwater. They are a kind of flexible building material product that can be rolled into a roll. As a leak-free connection between the engineering foundation and the building, it is the first barrier to waterproofing the entire project and plays a vital role in the entire project. However, today's waterproof membranes are flexible materials. After direct stacking, hard surface contact occurs. After squeezing, they are easy to collapse and become thinner. The waterproof membranes are not convenient to store during the production and packaging process. In addition, it is not convenient to evenly introduce the waterproof membranes into each warehouse after packaging. The waterproof membranes need to be manually distributed after production. Now there is an urgent need for a production and processing device and processing method of waterproof membranes to solve the above problems. Summary of the invention

[0003] In view of the shortcomings of the prior art, the present invention aims to provide a production and processing device for waterproof coiled materials, including a rotating mechanism, a clamping mechanism, a supplementing mechanism, a stacking mechanism, a metering mechanism, a storage mechanism, a circuit control mechanism, a main conveyor belt, a branch conveyor belt and a warehouse, wherein a plurality of branch conveyor belts are arranged on one side of the main conveyor belt, a warehouse is arranged on the right side of the branch conveyor belt, a rotating mechanism is arranged on the main conveyor belt, a clamping mechanism is arranged on the upper left side of the branch conveyor belt, a storage mechanism is clamped inside the clamping mechanism, a supplementing mechanism is arranged above the storage mechanism, a stacking mechanism is arranged on the upper right side of the branch conveyor belt, and a metering mechanism is arranged at the bottom of the warehouse;

[0004] The rotating mechanism is used for coil transmission and guiding, and the rotating mechanism includes a stepping motor, a threaded worm, a bevel gear and an arc-shaped guide plate. The power shaft of the stepping motor is connected to a threaded worm, the bevel gear is meshed with the threaded worm gear, and the arc-shaped guide plate is connected to the rotating shaft of the bevel gear;

[0005] The clamping mechanism is used to clamp and release the storage mechanism, and the clamping mechanism includes two symmetrically arranged cylinders and a clamping plate connected to the power shaft of the cylinder.

[0006] The replenishing mechanism is used to store empty storage mechanisms, and the replenishing mechanism is a vertically arranged hollow slide cylinder;

[0007] The stacking mechanism is used to stack multiple storage mechanisms in a vertical direction, and the stacking mechanism includes a fixed shell, a vertical guide tube, a push rod, a horizontal guide rod, a second cylinder and a third cylinder. The third cylinder is vertically arranged at the bottom of the fixed shell, a hollow vertical guide tube is sleeved on the top of the power shaft of the third cylinder, a horizontal guide rod is installed on the power shaft of the third cylinder, a second cylinder is fixed on the left side of the horizontal guide rod, and a push rod is connected to the right side of the power shaft of the second cylinder;

[0008] The metering mechanism includes a pressure sensor 1 installed at the bottom of the warehouse, which is used to weigh the weight of the coils and storage mechanism in the warehouse;

[0009] The storage mechanism is used to inflate and pack the coiled material, and the storage mechanism includes a storage box, a normally closed solenoid valve, a gas compressor, a box door, an electric telescopic rod, a silicone air cushion 1, a silicone air cushion 2 and an air pressure sensor. The box door is rotatably arranged on the left side of the storage box, an electric telescopic rod is arranged between the storage box and the box door, a gas compressor is installed at the air inlet end of the storage box, a normally closed solenoid valve is arranged at the air outlet end of the storage box, a silicone air cushion 2 is installed at the air outlet end of the gas compressor, an air pressure sensor is arranged on the inner wall of the silicone air cushion 2, and a silicone air cushion 1 is fixed on the upper and lower sides of the inner wall of the storage box;

[0010] The circuit control mechanism includes a microcomputer chip, a stepper motor control circuit, an electric telescopic rod control circuit and a cylinder control circuit. The stepper motor is connected to the microcomputer chip through the stepper motor control circuit, the electric telescopic rod is connected to the electric telescopic rod control circuit through the electric telescopic rod control circuit, the cylinder one, cylinder two and cylinder three are connected to the microcomputer chip through the cylinder control circuit, and the normally closed solenoid valve, gas compressor, air pressure sensor and pressure sensor one are directly connected to the microcomputer chip.

[0011] Furthermore, the maximum arm span length of the arc-shaped guide plate is the same as the width of the main transmission belt.

[0012] Furthermore, a vertical slide groove is provided on the inner wall side of the fixed shell, and the vertical slide groove has the same width as the horizontal guide rod.

[0013] Furthermore, a horizontal telescopic groove is provided inside the push rod, and the horizontal telescopic groove matches the horizontal guide rod, and the power shaft of the second cylinder passes through the horizontal guide rod and is connected to the push rod.

[0014] Furthermore, hinges are provided at both ends of the electric telescopic rod, one end of the electric telescopic rod is rotatably connected to the inner wall of the storage box through the hinge, and the other end of the electric telescopic rod is rotatably connected to the inner wall of the box door through the hinge, and a flip hinge is also provided at the rotating connection between the storage box and the box door.

[0015] Furthermore, the surface of the second silicone air cushion is provided with concave and convex folds, and an air guide tube is connected to the second silicone air cushion. The second silicone air cushion is conductively connected to the first silicone air cushion through the air guide tube, and a splint with a concave surface is provided at the left end of the second silicone air cushion.

[0016] Furthermore, a second pressure sensor is provided on the lower side of the inner wall of the storage box, a first distance sensor is provided on the outer wall of the box door, and the second pressure sensor and the first distance sensor are wirelessly connected to a microcomputer chip.

[0017] Furthermore, there is a second distance sensor on the surface of the splint, and the second distance sensor is connected to a microcomputer chip.

[0018] Furthermore, the distance sensor three on the surface of the push rod is connected to a microcomputer chip.

[0019] In addition, the present invention also provides a processing method, comprising the following steps:

[0020] Step 1, the coiled material enters the storage mechanism: the waterproof coiled material enters along the main conveyor belt, and enters the first branch conveyor belt under the guidance of the arc-shaped guide plate. The distance sensor 1 at the entrance of the storage box receives the approach of the coiled material and transmits it to the microcomputer chip. The microcomputer chip extends the electric telescopic rod through the electric telescopic rod control circuit, and the electric telescopic rod flips the box door open and rolls into the storage box; when the pressure sensor 2 at the bottom of the storage box receives enough weight, the microcomputer chip retracts the electric telescopic rod through the electric telescopic rod control circuit, and the electric telescopic rod flips the box door closed;

[0021] Step 2: Lateral and longitudinal compression of waterproof membranes: The microcomputer chip controls the gas compressor to discharge the outside air into the second silicone air cushion along the exhaust pipe, and the second silicone air cushion pushes the splint to move to the left to compress multiple waterproof membranes laterally;

[0022] At the same time, the gas enters the silicone air cushion 1 along the air duct. The thickness of the silicone air cushion 1 increases, and multiple waterproof membranes are compressed in the vertical direction. At this time, the internal air pressure values ​​of the silicone air cushion 1 and the silicone air cushion 2 are the same due to the connected pressure. The air pressure sensor inside the silicone air cushion 1 transmits the air pressure value to the microcomputer chip, and compares it with the air pressure rated value preset in the microcomputer chip. When the air pressure value received by the air pressure sensor reaches the air pressure rated value preset in the microcomputer chip, the microcomputer chip controls the gas compressor to cut off power.

[0023] Step 3, replenishing the storage box: the microcomputer chip drives the plywood to retract through the cylinder control circuit, and the storage box enters the stacking device along the branch conveyor belt; at the same time, the hollow slide in the replenishing device drops the empty storage box inside, and the distance sensor 2 on the surface of the plywood receives the storage box falling blocking signal, and the microcomputer chip drives the plywood to clamp the storage box through the cylinder control circuit;

[0024] Step 4, the stacking device stacks the storage boxes: the distance sensor 3 on the push rod surface receives the storage box blocking signal, and the microcomputer chip drives the cylinder 2 to push the push rod through the cylinder control circuit to clamp the storage box; then the microcomputer chip drives the cylinder 3 to push the horizontal guide rod upward through the cylinder control circuit to lift the first storage box to a certain height; when the second storage box enters the inner side of the splint, the cylinder 2 retracts, and the push rod releases the first storage box, and the first storage box is stacked on the upper side of the second storage box; then the microcomputer chip drives the cylinder 3 to push the horizontal guide rod downward through the cylinder control circuit to complete the above cycle;

[0025] Step 5, releasing goods from the warehouse and changing the warehouse: workers put the storage boxes stacked on the stacking device into the first warehouse. When the pressure sensor at the bottom of the first warehouse reaches the upper limit, the microcomputer chip controls the stepper motor to rotate, and the threaded worm on the stepper motor engages with the bevel gear, driving the arc guide plate to rotate and position to the initial position; the waterproof membrane enters the second branch conveyor belt, and repeats steps 1, 2, and 3 to make the storage boxes enter the second warehouse, the third warehouse...the nth warehouse in turn.

[0026] Beneficial effects: The production and processing device and processing method of a waterproof roll material of the present invention have the following effects:

[0027] In the rotating mechanism of the present invention, when the pressure sensor at the bottom of the first warehouse reaches the upper limit, the threaded worm on the stepping motor meshes with the bevel gear, driving the arc-shaped guide plate to rotate and position, and position it to Figure 1 The dotted line position in the figure makes the waterproof membrane enter the second branch conveyor belt and then enter the second warehouse;

[0028] The clamping mechanism of the present invention comprises two symmetrically arranged cylinders 1 and a clamping plate connected to the power shaft of the cylinder 1, so as to facilitate clamping the storage box;

[0029] The replenishing mechanism of the present invention is a vertically arranged hollow slide cylinder, which drops the empty storage box inside, and is used to store and replenish the empty storage box;

[0030] The stacking mechanism of the present invention is used to stack multiple storage mechanisms in a vertical direction;

[0031] The metering mechanism of the present invention comprises a pressure sensor 1 installed at the bottom of the warehouse, which is used to weigh the weight of the coiled material and the storage mechanism in the warehouse;

[0032] The storage mechanism of the present invention is used for inflating and packing the coiled materials, and vertically compressing a plurality of waterproof coiled materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] Other features, objects and advantages of the present invention will become more apparent from the detailed description of non-limiting embodiments made with reference to the following drawings:

[0034] Figure 1 It is a structural schematic diagram of a production and processing device of a waterproof coiled material of the present invention;

[0035] Figure 2 It is a structural schematic diagram of a rotating device of a production and processing device for waterproof coiled material of the present invention;

[0036] Figure 3 A cross-sectional view of a stacking device of a production and processing device for waterproof coiled material of the present invention;

[0037] Figure 4 It is a structural schematic diagram of a storage device of a production and processing device of a waterproof coiled material of the present invention;

[0038] Figure 5 It is a cross-sectional view of a storage device of a production and processing device for waterproof coiled material of the present invention;

[0039] Figure 6 This is a connection principle diagram of a circuit control system of a production and processing device for waterproof coiled material of the present invention.

[0040] In the figure: 1-rotating mechanism, 11-stepping motor, 12-bevel gear, 13-threaded worm, 14-arc guide plate, 2-clamping mechanism, 21-cylinder one, 22-clamping plate, 3-supplementing mechanism, 4-stacking mechanism, 41-fixed housing, 42-vertical guide tube, 43-push rod, 44-horizontal guide rod, 45-cylinder two, 46-cylinder three, 5-metering mechanism, 6-storage mechanism, 61-storage box, 62-normally closed solenoid valve, 63-gas compressor, 64-box door, 65-electric telescopic rod, 66-silicone air cushion one, 67-silicone air cushion two, 68-air pressure sensor, 7-main conveyor belt, 8-branch conveyor belt, 9-warehouse. DETAILED DESCRIPTION

[0041] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.

[0042] See also Figure 1-4The present invention provides a production and processing device for waterproof coiled materials, including a rotating mechanism 1, a clamping mechanism 2, a supplementing mechanism 3, a stacking mechanism 4, a metering mechanism 5, a storage mechanism 6, a circuit control mechanism, a main conveyor belt 7, a branch conveyor belt 8 and a warehouse 9. A plurality of branch conveyor belts 8 are arranged on one side of the main conveyor belt 7, a warehouse 9 is arranged on the right side of the branch conveyor belt 8, a rotating mechanism 1 is arranged on the main conveyor belt 7, a clamping mechanism 2 is arranged on the upper left side of the branch conveyor belt 8, a storage mechanism 6 is clamped inside the clamping mechanism 2, a supplementing mechanism 3 is arranged above the storage mechanism 6, a stacking mechanism 4 is arranged on the upper right side of the branch conveyor belt 8, and a metering mechanism 5 is arranged at the bottom of the warehouse 9, which solves the problem that the original waterproof coiled materials cannot be effectively stored during the production and packaging process, and it is not convenient to evenly introduce the waterproof coiled materials into each warehouse after packaging.

[0043] The rotating mechanism 1 of the present invention is used for coil transmission and guiding. The rotating mechanism 1 includes a stepping motor 11, a threaded worm 13, a bevel gear 12 and an arc-shaped guide plate 14. The threaded worm 13 is connected to the power shaft of the stepping motor 11. The bevel gear 12 is gear-engaged with the threaded worm 13. The arc-shaped guide plate 14 is connected to the rotating shaft of the bevel gear 12. When the pressure sensor at the bottom of the first warehouse 9 reaches the upper limit, the microcomputer chip controls the stepping motor 11 to rotate, and the threaded worm 13 on the stepping motor 11 is gear-engaged with the bevel gear 12, driving the arc-shaped guide plate 14 to rotate and position, and position it to the position as shown in the figure. Figure 1 The dotted line position in the figure; the waterproof membrane enters the second branch conveyor belt 8.

[0044] The clamping mechanism 2 of the present invention is used to clamp and release the storage mechanism 6. The clamping mechanism 2 includes two symmetrically arranged cylinders 21 and a clamping plate 22 connected to the power shaft of the cylinder 21, so as to clamp the storage box 61. The cylinder 21 drives the clamping plate 22 to retract, and the storage box 61 enters the stacking device 4 along the branch conveyor belt 8.

[0045] The replenishing mechanism 3 of the present invention is used to store empty storage mechanisms 6. The replenishing mechanism 3 is a vertically arranged hollow slide. The hollow slide in the replenishing device 3 drops the empty storage box 61 inside. The distance sensor 2 on the surface of the clamp 22 receives a falling blocking signal of the storage box 61. The microcomputer chip controls the cylinder 1 21 through the cylinder control circuit to drive the clamp 22 to clamp the storage box 61.

[0046] The stacking mechanism 4 of the present invention is used to stack multiple storage mechanisms 6 in a vertical direction. The stacking mechanism 4 includes a fixed shell 41, a vertical guide tube 42, a push rod 43, a horizontal guide rod 44, a second cylinder 45 and a third cylinder 46. The third cylinder 46 is vertically arranged at the bottom of the fixed shell 41. A hollow vertical guide tube 42 is sleeved on the top of the power shaft of the third cylinder 46. A horizontal guide rod 44 is installed on the power shaft of the third cylinder 46. The second cylinder 45 is fixed on the left side of the horizontal guide rod 44. The push rod 43 is connected to the right side of the power shaft of the second cylinder 45. The distance sensor three on the surface of 43 receives the blocking signal of the storage box 61, and the microcomputer chip makes the cylinder two 45 push the push rod 43 through the cylinder control circuit to clamp the storage box 61; then the microcomputer chip pushes the cylinder three 46 through the cylinder control circuit to push the horizontal guide rod 44 upward to lift the first storage box 61 to a certain height; when the second storage box 61 enters the inner side of the splint 22, the cylinder two 45 retracts, and the push rod 43 releases the first storage box 61, and the first storage box 61 is stacked on the upper side of the second storage box 61.

[0047] The metering mechanism 5 of the present invention includes a pressure sensor 1 installed at the bottom of the warehouse 9, which is used to weigh the weight of the coiled materials and the storage mechanism 6 in the warehouse 9.

[0048] The storage mechanism 6 of the present invention is used for inflating and packaging the coiled materials. The storage mechanism 6 includes a storage box 61, a normally closed solenoid valve 62, a gas compressor 63, a box door 64, an electric telescopic rod 65, a silicone air cushion 1 66, a silicone air cushion 2 67 and an air pressure sensor 68. The box door 64 is rotatably provided on the left side of the storage box 61, and an electric telescopic rod 65 is provided between the storage box 61 and the box door 64. The gas compressor 63 is installed at the air inlet end of the storage box 61, and the normally closed solenoid valve 62 is provided at the air outlet end of the storage box 61. A silicone air cushion 2 67 is installed at the air outlet end of the gas compressor 63, and an air pressure sensor 68 is provided on the inner wall of the silicone air cushion 2 67. Silicone air cushion 1 66 is fixed on the upper and lower sides of the inner wall of the storage box 61; the gas compressor 63 discharges the outside air into the silicone air cushion 2 67 along the exhaust pipe, and the silicone air cushion 2 67 pushes the clamping plate 22 to move to the left, and compresses the multiple waterproof membranes laterally; at the same time, the gas enters the silicone air cushion 1 66 along the air guide pipe, and the thickness of the silicone air cushion 1 66 increases, which compresses the multiple waterproof membranes in the vertical direction.

[0049] The circuit control mechanism of the present invention includes a microcomputer chip, a stepper motor control circuit, an electric telescopic rod control circuit and a cylinder control circuit. The stepper motor 11 is connected to the microcomputer chip through the stepper motor control circuit, the electric telescopic rod 65 is connected to the microcomputer chip through the electric telescopic rod control circuit, the cylinder 1 21, the cylinder 2 45, and the cylinder 3 46 are connected to the microcomputer chip through the cylinder control circuit, and the normally closed solenoid valve 62, the gas compressor 63, the air pressure sensor 68, and the pressure sensor 1 are directly connected to the microcomputer chip.

[0050] The maximum arm span length of the arc guide plate 14 of the present invention is the same as the width of the main conveyor belt 7, which is convenient for completely transferring the coil to the branch conveyor belt 8; a vertical slide groove is opened on the inner wall side of the fixed shell 41, and the vertical slide groove is the same width as the horizontal guide rod 44, which is convenient for the horizontal guide rod 44 to slide up and down.

[0051] The push rod 43 of the present invention has a horizontal expansion slot inside, and the horizontal expansion slot matches the horizontal guide rod 44. The power shaft of the second cylinder 45 passes through the horizontal guide rod 44 and is connected to the push rod 43, so that the second cylinder 45 drives the push rod 43 to clamp and release the storage box 61.

[0052] Both ends of the electric telescopic rod 65 of the present invention are provided with hinges. One end of the electric telescopic rod 65 is rotatably connected to the inner wall of the storage box 61 through the hinge, and the other end of the electric telescopic rod 65 is rotatably connected to the inner wall of the box door 64 through the hinge. A flip hinge is also provided at the rotating connection between the storage box 61 and the box door 64 to facilitate the flexible flipping of the box door 64 to open and close.

[0053] The surface of the silicone air cushion 2 67 of the present invention is provided with concave and convex folds, so that the silicone air cushion 2 67 has sufficient expansion and contraction space. The silicone air cushion 2 67 is connected with an air guide tube, and the silicone air cushion 2 67 is connected with the silicone air cushion 1 66 through the air guide tube, so that the silicone air cushion 2 67 and the silicone air cushion 1 66 are interconnected. The left end of the silicone air cushion 2 67 is provided with a splint 22 with a concave surface structure, which is convenient for wrapping and hugging the waterproof membrane.

[0054] A second pressure sensor is provided on the lower side of the inner wall of the storage box 61 of the present invention, and a first distance sensor is provided on the outer wall of the box door 64. The second pressure sensor and the first distance sensor are wirelessly connected to a microcomputer chip. When the second pressure sensor at the bottom of the storage box 61 receives enough weight, the microcomputer chip retracts the electric telescopic rod 65 through the electric telescopic rod control circuit, and the electric telescopic rod 65 flips the box door 64 and closes it.

[0055] The distance sensor 2 on the surface of the splint 22 of the present invention is connected to the microcomputer chip. The hollow slide in the supplementary device 3 causes the empty storage box 61 inside to fall. The distance sensor 2 on the surface of the splint 22 receives the falling blocking signal of the storage box 61. The microcomputer chip drives the cylinder 1 21 to drive the splint 22 to clamp the storage box 61 through the cylinder control circuit.

[0056] The distance sensor three on the surface of the push rod 43 of the present invention is connected to the microcomputer chip. The distance sensor three on the surface of the push rod 43 receives the blocking signal of the storage box 61, and the microcomputer chip pushes the push rod 43 through the cylinder control circuit with the cylinder two 45 to clamp the storage box 61; then the microcomputer chip pushes the horizontal guide rod 44 upward with the cylinder three 46 through the cylinder control circuit to lift the first storage box 61 to a certain height; when the second storage box 61 enters the inner side of the splint 22, the cylinder two 45 retracts, and the push rod 43 releases the first storage box 61, and at this time the first storage box 61 is stacked on the upper side of the first storage box 61.

[0057] In addition, the present invention also provides a production and processing method of a waterproof coiled material, comprising the following steps:

[0058] Step 1, the coiled material enters the storage mechanism 6: the waterproof coiled material enters along the main conveyor belt 7, and enters the first branch conveyor belt 8 through the guiding effect of the arc-shaped guide plate 14, the distance sensor 1 at the entrance of the storage box 61 receives the approach of the coiled material, and transmits it to the microcomputer chip, the microcomputer chip extends the electric telescopic rod 65 through the electric telescopic rod control circuit, the electric telescopic rod 65 flips the box door 64 open, and rolls into the storage box 61; when the pressure sensor 2 at the bottom of the storage box 61 receives enough weight, the microcomputer chip retracts the electric telescopic rod 65 through the electric telescopic rod control circuit, and the electric telescopic rod 65 flips the box door 64 closed;

[0059] Step 2, lateral and longitudinal compression of the waterproof membrane: the microcomputer chip controls the gas compressor 63 to discharge the outside air into the silicone air cushion 2 67 along the exhaust pipe, and the silicone air cushion 2 67 pushes the clamping plate 22 to move to the left, and compresses the multiple waterproof membranes laterally;

[0060] At the same time, the gas enters the silicone air cushion 1 66 along the air duct, and the thickness of the silicone air cushion 1 66 increases, which compresses multiple waterproof membranes in the vertical direction. At this time, the internal air pressure values ​​of the silicone air cushion 1 66 and the silicone air cushion 2 67 have the same communication pressure. The air pressure sensor 68 inside the silicone air cushion 1 66 transmits the air pressure value to the microcomputer chip and compares it with the air pressure rated value preset in the microcomputer chip. When the air pressure value received by the air pressure sensor 68 reaches the air pressure rated value preset in the microcomputer chip, the microcomputer chip controls the gas compressor 63 to cut off the power.

[0061] Step 3, replenishing the storage box 61: the microcomputer chip controls the cylinder 1 21 through the cylinder control circuit to drive the clamping plate 22 to retract, and the storage box 61 enters the stacking device 4 along the branch conveyor belt 8; at the same time, the hollow slide in the replenishing device 3 drops the empty storage box 61 inside, and the distance sensor 2 on the surface of the clamping plate 22 receives the falling blocking signal of the storage box 61, and the microcomputer chip controls the cylinder 1 21 through the cylinder control circuit to drive the clamping plate 22 to clamp the storage box 61;

[0062] Step 4, the stacking device 4 stacks the storage boxes 61: the distance sensor 3 on the surface of the push rod 43 receives the blocking signal of the storage box 61, and the microcomputer chip pushes the push rod 43 through the cylinder control circuit to clamp the storage box 61; then the microcomputer chip pushes the horizontal guide rod 44 upwards through the cylinder control circuit to lift the first storage box 61 to a certain height; when the second storage box 61 enters the inner side of the clamping plate 22, the cylinder 2 45 retracts, and the push rod 43 releases the first storage box 61, and the first storage box 61 is stacked on the upper side of the first storage box 61; then the microcomputer chip pushes the horizontal guide rod 44 downwards through the cylinder control circuit to complete the above cycle;

[0063] Step 5: releasing goods from warehouse 9 and replacing warehouse 9: the worker puts the stacked storage boxes 61 on the stacking device 4 into the first warehouse 9. When the pressure sensor at the bottom of the first warehouse 9 reaches the upper limit, the microcomputer chip controls the stepper motor 11 to rotate. The threaded worm 13 on the stepper motor 11 meshes with the bevel gear 12, driving the arc guide plate 14 to rotate and position, and position it to the initial position. The initial position is as shown in FIG. Figure 1 The waterproofing membrane enters the second branch conveyor belt 8, and completes step one, step two, and step three, so that the storage box enters the second warehouse 9, the third warehouse 9 ... the nth warehouse 9 in sequence.

[0064] The present invention has been disclosed above with preferred embodiments, but they are not intended to limit the present invention. Any technical solutions obtained by adopting equivalent replacement or equivalent transformation solutions fall within the protection scope of the present invention.

Claims

1. A production and processing device for waterproof coiled material, characterized in that: It includes a rotating mechanism, a clamping mechanism, a supplementing mechanism, a stacking mechanism, a metering mechanism, a storage mechanism, a circuit control mechanism, a main conveyor belt, a branch conveyor belt and a warehouse. A plurality of branch conveyor belts are arranged on one side of the main conveyor belt, a warehouse is arranged on the right side of the branch conveyor belt, a rotating mechanism is arranged on the main conveyor belt, a clamping mechanism is arranged on the upper left side of the branch conveyor belt, a storage mechanism is clamped inside the clamping mechanism, a supplementing mechanism is arranged above the storage mechanism, a stacking mechanism is arranged on the upper right side of the branch conveyor belt, and a metering mechanism is arranged at the bottom of the warehouse; The rotating mechanism is used for coil transmission and guiding, and the rotating mechanism includes a stepping motor, a threaded worm, a bevel gear and an arc-shaped guide plate. The power shaft of the stepping motor is connected to a threaded worm, the bevel gear is meshed with the threaded worm gear, and the arc-shaped guide plate is connected to the rotating shaft of the bevel gear; The clamping mechanism is used to clamp and release the storage mechanism, and the clamping mechanism includes two symmetrically arranged cylinders and a clamping plate connected to the power shaft of the cylinder. The replenishing mechanism is used to store empty storage mechanisms, and the replenishing mechanism is a vertically arranged hollow slide cylinder; The stacking mechanism is used to stack multiple storage mechanisms in a vertical direction, and the stacking mechanism includes a fixed shell, a vertical guide tube, a push rod, a horizontal guide rod, a second cylinder and a third cylinder. The third cylinder is vertically arranged at the bottom of the fixed shell, a hollow vertical guide tube is sleeved on the top of the power shaft of the third cylinder, a horizontal guide rod is installed on the power shaft of the third cylinder, a second cylinder is fixed on the left side of the horizontal guide rod, and a push rod is connected to the right side of the power shaft of the second cylinder; The metering mechanism includes a pressure sensor 1 installed at the bottom of the warehouse, which is used to weigh the weight of the coils and storage mechanism in the warehouse; The storage mechanism is used to inflate and pack the coiled material, and the storage mechanism includes a storage box, a normally closed solenoid valve, a gas compressor, a box door, an electric telescopic rod, a silicone air cushion 1, a silicone air cushion 2 and an air pressure sensor. The box door is rotatably arranged on the left side of the storage box, an electric telescopic rod is arranged between the storage box and the box door, a gas compressor is installed at the air inlet end of the storage box, a normally closed solenoid valve is arranged at the air outlet end of the storage box, a silicone air cushion 2 is installed at the air outlet end of the gas compressor, an air pressure sensor is arranged on the inner wall of the silicone air cushion 2, and a silicone air cushion 1 is fixed on the upper and lower sides of the inner wall of the storage box; The circuit control mechanism includes a microcomputer chip, a stepper motor control circuit, an electric telescopic rod control circuit and a cylinder control circuit. The stepper motor is connected to the microcomputer chip through the stepper motor control circuit, the electric telescopic rod is connected to the electric telescopic rod control circuit through the electric telescopic rod control circuit, the cylinder one, cylinder two and cylinder three are connected to the microcomputer chip through the cylinder control circuit, and the normally closed solenoid valve, gas compressor, air pressure sensor and pressure sensor one are directly connected to the microcomputer chip.

2. The production and processing device of the waterproof coiled material according to claim 1, characterized in that: The maximum arm span length of the arc-shaped guide plate is the same as the width of the main transmission belt.

3. The production and processing device of the waterproof coiled material according to claim 1, characterized in that: A vertical slide groove is provided on the inner wall side of the fixed shell, and the vertical slide groove has the same width as the horizontal guide rod.

4. The production and processing device of the waterproof coiled material according to claim 1, characterized in that: A horizontal telescopic groove is provided inside the push rod, and the horizontal telescopic groove matches the horizontal guide rod, and the power shaft of the second cylinder penetrates the horizontal guide rod and is connected with the push rod.

5. The production and processing device of the waterproof coiled material according to claim 1, characterized in that: Both ends of the electric telescopic rod are provided with hinges, one end of the electric telescopic rod is rotatably connected to the inner wall of the storage box through the hinge, and the other end of the electric telescopic rod is rotatably connected to the inner wall of the box door through the hinge. The rotation connection between the storage box and the box door is also provided with a flip hinge.

6. The production and processing device of the waterproof coiled material according to claim 1, characterized in that: The surface of the second silicone air cushion is provided with concave and convex folds, and an air guide tube is connected to the second silicone air cushion. The second silicone air cushion is conductively connected to the first silicone air cushion through the air guide tube, and a splint with a concave surface is provided at the left end of the second silicone air cushion.

7. The production and processing device of the waterproof coiled material according to claim 1, characterized in that: A second pressure sensor is arranged on the lower side of the inner wall of the storage box, a first distance sensor is arranged on the outer wall of the box door, and the second pressure sensor and the first distance sensor are wirelessly connected to a microcomputer chip.

8. The production and processing device of the waterproof coiled material according to claim 1, characterized in that: The second distance sensor is on the surface of the clamping plate, and the second distance sensor is connected to the microcomputer chip.

9. The production and processing device of the waterproof coiled material according to claim 1, characterized in that: The distance sensor 3 on the surface of the push rod is connected to the microcomputer chip.

10. The processing method of the production and processing device of the waterproof coiled material according to any one of claims 1 to 9, characterized in that: The following steps are involved: Step 1, the coiled material enters the storage mechanism: the waterproof coiled material enters along the main conveyor belt, and enters the first branch conveyor belt under the guidance of the arc-shaped guide plate. The distance sensor 1 at the entrance of the storage box receives the approach of the coiled material and transmits it to the microcomputer chip. The microcomputer chip extends the electric telescopic rod through the electric telescopic rod control circuit, and the electric telescopic rod flips the box door open and rolls into the storage box; when the pressure sensor 2 at the bottom of the storage box receives enough weight, the microcomputer chip retracts the electric telescopic rod through the electric telescopic rod control circuit, and the electric telescopic rod flips the box door closed; Step 2: Lateral and longitudinal compression of waterproof membranes: The microcomputer chip controls the gas compressor to discharge the outside air into the second silicone air cushion along the exhaust pipe, and the second silicone air cushion pushes the splint to move to the left to compress multiple waterproof membranes laterally; At the same time, the gas enters the silicone air cushion 1 along the air guide tube, and the thickness of the silicone air cushion 1 increases, which vertically compresses multiple waterproof membranes. At this time, the internal air pressure values ​​of the silicone air cushion 1 and the silicone air cushion 2 are the same due to the connection pressure. The air pressure sensor inside the silicone air cushion 1 transmits the air pressure value to the microcomputer chip and compares it with the air pressure rated value preset in the microcomputer chip. When the air pressure value received by the air pressure sensor reaches the air pressure rated value preset in the microcomputer chip, the microcomputer chip controls the gas compressor to cut off power; Step 3, replenishing the storage box: the microcomputer chip drives the plywood to retract through the cylinder control circuit, and the storage box enters the stacking device along the branch conveyor belt; at the same time, the hollow slide in the replenishing device drops the empty storage box inside, and the distance sensor 2 on the surface of the plywood receives the storage box falling blocking signal, and the microcomputer chip drives the plywood to clamp the storage box through the cylinder control circuit; Step 4, the stacking device stacks the storage boxes: the distance sensor 3 on the push rod surface receives the storage box blocking signal, and the microcomputer chip drives the cylinder 2 to push the push rod through the cylinder control circuit to clamp the storage box; then the microcomputer chip drives the cylinder 3 to push the horizontal guide rod upward through the cylinder control circuit to lift the first storage box to a certain height; when the second storage box enters the inner side of the splint, the cylinder 2 retracts, and the push rod releases the first storage box, and the first storage box is stacked on the upper side of the second storage box; then the microcomputer chip drives the cylinder 3 to push the horizontal guide rod downward through the cylinder control circuit to complete the above cycle; Step 5, releasing goods from the warehouse and changing the warehouse: workers put the storage boxes stacked on the stacking device into the first warehouse. When the pressure sensor at the bottom of the first warehouse reaches the upper limit, the microcomputer chip controls the stepper motor to rotate, and the threaded worm on the stepper motor engages with the bevel gear, driving the arc guide plate to rotate and position to the initial position; the waterproof membrane enters the second branch conveyor belt, and repeats steps 1, 2, and 3 to make the storage boxes enter the second warehouse, the third warehouse...the nth warehouse in turn.

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