Aluminum alloy pipe gallery socket profile

By designing aluminum alloy pipe corridor socket profiles, the problems of large weight and poor versatility of existing steel pipe corridor molds are solved, and the weight reduction, material cost reduction and versatility of the profile are achieved, and it can be processed into multiple molds at the same time. , reduce mold opening costs and expand the scope of use of large materials.

CN112323860BActive Publication Date: 2025-02-18YUNNAN CHENGTOU ZHONGMIN KUNJIAN TECH CO LTD
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Patent Information

Application Number
CN202011363263.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-11-27
Publication Date
2025-02-18
Estimated Expiration
2040-11-27

AI Technical Summary

Technical Problem

The existing steel pipe gallery molds have large weight, long processing cycles, high prices, and lack versatility, resulting in the need of special molds for each specification, which will basically be scrapped after the project is completed, increasing the cost of molds and the complexity of on-site construction.

Method used

Design an aluminum alloy pipe corridor socket profile using aluminum alloy material. The profile includes an end panel, connecting edge rib plate and socket mold. Through the design of weight-reducing cavity and the use of gasket film, the versatility of the profile is achieved and Easy to process.

Benefits of technology

It has achieved weight reduction, reduced material cost and enhanced versatility of the profile, and can be processed into pipe corridor bearing and socket molds at the same time, reducing mold opening costs and expanding the scope of use of large-scale materials.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an aluminum alloy pipe gallery socket profile, comprising: an end panel; two connecting side ribs, which are symmetrically arranged on both sides above the end panel and are arranged vertically with the end panel; a socket mold body, which is arranged below the end panel, and comprises a straight light plate, an oblique light plate and a cushion mold plate connected to the end panel, wherein the straight light plate, the oblique light plate and the cushion mold plate form a weight-reducing cavity; a sealing cushion film is also arranged on the cushion mold plate; the end panel, the two connecting side ribs and the socket mold body are made of an integrally formed aluminum alloy. The above profile can be processed into a pipe gallery socket or spigot mold, which has strong versatility and is easy to process.
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Description

Technical Field

[0001] The invention relates to the technical field of concrete moulds, and in particular to an aluminum alloy pipe gallery socket profile. Background Art

[0002] In recent years, the country has vigorously advocated the application of "integrated pipeline corridors" in urban construction. The integrated pipeline corridor is an underground urban pipeline corridor, that is, a tunnel space is built underground in the city to integrate various engineering pipelines such as electricity, communications, gas, heating, water supply and drainage, and implement unified planning, unified design, unified construction and management. It is an effective way to rationally utilize underground space.

[0003] Existing integrated pipe corridors are mostly prefabricated on site, which takes a long time and causes chaos in on-site construction. The use of prefabricated integrated pipe corridors can avoid the above problems and has gradually been recognized by the public.

[0004] At present, the molds for prefabricated pipe corridors are generally steel pipe corridor molds, but steel pipe corridor molds are heavy, the mold processing cycle is long, the price is expensive, and large equipment is required to produce pipe corridors. In addition, the molds are not universal, and each specification needs to be configured with a pipe corridor mold, which basically scraps the project after completion. In addition, the pipe corridor components of each bidding section require multiple sets of molds to meet the construction period requirements, and the mold cost is very high.

[0005] Therefore, how to provide a pipe gallery mold profile that is lighter in weight and more versatile has become a major issue to be studied by those skilled in the art. Summary of the invention

[0006] The purpose of the present invention is to provide an aluminum alloy pipe gallery socket and spigot profile, which can be processed into a pipe gallery socket and spigot mold, has strong versatility and is easy to process.

[0007] To achieve the above object, the present invention provides an aluminum alloy pipe gallery socket profile, comprising:

[0008] End panels;

[0009] Two connecting side ribs are symmetrically arranged on both sides above the end panel and are arranged perpendicular to the end panel;

[0010] The socket mold body is arranged below the end panel, and comprises a straight light plate and an oblique light plate connected to the end panel, and a cushion plate connecting the two, wherein the straight light plate, the oblique light plate and the cushion plate form a weight-reducing cavity; a sealing cushion film is also arranged on the cushion plate;

[0011] The end panel, the two connecting side ribs and the socket die body are made of an integrally formed aluminum alloy.

[0012] Preferably, perforated positioning lines are provided on the outer sides of the two connecting side ribs.

[0013] Preferably, weight-reducing grooves are also provided on the outer sides of the two connecting side ribs.

[0014] Preferably, the sealing gasket membrane is a U-shaped plate with a draft angle.

[0015] Preferably, the connection between the end panel and the two connecting side ribs and the socket die body is provided with a rounded transition.

[0016] Preferably, the connection positions between the sealing pad mold and the socket mold body are both provided with rounded transitions.

[0017] Preferably, the aluminum alloy profile is aluminum alloy 6061-T6.

[0018] The above-mentioned aluminum alloy pipe gallery socket and spigot profile includes an end panel, two connecting side ribs and a socket mold body. The end panel, the two connecting side ribs and the socket mold body are made of one-piece aluminum alloy material and can be simultaneously processed into pipe gallery socket and spigot molds. During use, the profile can be rotated 180 degrees along the center line of the end panel to change its function, which not only reduces the mold opening cost, but also increases the scope of use of the profile.

[0019] Two connecting side ribs are symmetrically arranged on both sides above the end panel; the socket mold body is arranged below the end panel, where above and below are relative; the socket mold body specifically includes a straight light plate, an oblique light plate connected to the end panel, and a cushion template connecting the two, the straight light plate, the oblique light plate and the cushion template form a weight-reducing cavity, and these positions that do not contribute much to the strength are designed as weight-reducing structures, which can effectively control the weight of the profile and reduce the material cost; a sealing pad film is also provided on the cushion template to facilitate the installation of the sealing pad.

[0020] The design of the above-mentioned inclined light plate helps to achieve rapid demoulding and ensure the molding quality of the components. This inclination makes it easy for the concrete components to fit together when installing the concrete pipe gallery components, thereby improving the installation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.

[0022] Figure 1 This is a schematic diagram of the structure of the socket-and-spigot profile of the aluminum alloy pipe gallery of the present invention;

[0023] Figure 2 for Figure 1 Schematic diagram of the cross section of the socket profile;

[0024] Figure 3 for Figure 1 Schematic diagram of the structure of the middle connecting side rib plate;

[0025] Figure 4 for Figure 1 Structural schematic diagram of the middle socket die body;

[0026] Figure 5 for Figure 1 Schematic diagram of the structure of the middle sealing pad mold.

[0027] In the figure, 1-connecting side rib plate, 1.1-weight reduction groove, 1.2-punched table plate, 1.3-punched positioning line, 2-end panel, 3-socket mold body, 3.1-straight light plate, 3.2-oblique light plate, 3.3-pad mold plate, 4-sealing pad mold, 4.1-pad width plate, 4.2-drafting bevel edge plate. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0029] The core of the present invention is to provide an aluminum alloy pipe gallery socket and spigot profile, which can be processed into a pipe gallery socket and a spigot mold at the same time, has strong versatility and is easy to process.

[0030] Please refer to Figure 1-Figure 5 , Figure 1 This is a schematic diagram of the structure of the socket-and-spigot profile of the aluminum alloy pipe gallery of the present invention; Figure 2 for Figure 1 Schematic diagram of the cross section of the socket profile; Figure 3 for Figure 1 Schematic diagram of the structure of the middle connecting side rib plate; Figure 4 for Figure 1 Structural schematic diagram of the middle socket die body; Figure 5 for Figure 1 Schematic diagram of the structure of the middle sealing pad mold.

[0031] The present invention provides an aluminum alloy pipe gallery socket profile, comprising an end panel 2, two connecting side ribs 1 and a socket die body 3, which are made of an integrated aluminum alloy material and are easy to process. The two connecting side ribs 1 are symmetrically arranged on both sides above the end panel 2 and are arranged vertically to the end panel. Usually, the plate thickness of the two connecting side ribs is not less than 8 mm, and the rib height is not less than 65 mm; the socket die body 3 is arranged below the end panel 2, where the above and the below are relative, that is, the two connecting side ribs 1 and the socket die body 3 are respectively located on both sides of the end panel 2. The above aluminum alloy pipe gallery socket profile can be processed into a pipe gallery socket and a spigot mold at the same time. In specific use, the profile can be rotated 180 degrees along the center line of the end panel to change the use function. In this way, not only the mold opening cost is reduced, but also the use range of the profile is increased.

[0032] The socket mold body 3 specifically includes a straight light plate 3.1 connected to the end panel 2, an oblique light plate 3.2, and a pad mold plate 3.3 connecting the two, which form a weight-reducing cavity. The position that does not contribute much to the strength is designed as a weight-reducing structure, which can effectively control the weight of the profile and reduce the material cost. In addition, the inclined surface design of the oblique light plate 3.2 helps to achieve rapid demolding and ensure the molding quality of the component. This inclination makes it easy for the concrete components to fit together when installing the concrete pipe gallery components, thereby improving the installation efficiency.

[0033] In addition, a sealing gasket film 4 is also provided on the gasket template 3.3 to facilitate the installation of the sealing gasket. Specifically, the sealing gasket film 4 can be a U-shaped plate body with a draft slope, including a connected pad width plate 4.1 and a draft bevel plate 4.2, and the draft bevel plate 4.2 can be provided on one side or on both sides. The provision of the U-shaped plate body is conducive to weight reduction, and the provision of the draft bevel plate 4.2 is conducive to rapid demolding.

[0034] The above-mentioned aluminum alloy pipe gallery socket and spigot profile can be processed into pipe gallery socket and spigot molds at the same time, which not only reduces the mold opening cost, but also increases the application scope of the profile. It is also light in weight and adopts weight-reducing design in many places, which is conducive to saving raw materials and reducing production costs.

[0035] In the above-mentioned aluminum alloy pipe gallery socket profile, the connection between the end panel 2 and the two connecting side ribs 1 and the socket mold body 3 can be provided with a rounded transition, and the connection between the sealing pad mold 4 and the socket mold body 3 can also be provided with a rounded transition, which not only ensures the overall integrity of the component, but also helps to eliminate concentrated stress and increase the service life of the profile mold.

[0036] The raw material of the above-mentioned aluminum alloy pipe gallery socket profile is preferably aluminum alloy 6061-T6, which not only has sufficient strength, good surface finish, high precision and light weight.

[0037] The connecting side rib plate 1 in the above-mentioned aluminum alloy pipe gallery socket profile can also be further improved:

[0038] For example, punching positioning lines 1.3 are set on the outer sides of the two connecting side ribs 1, which are used for connecting pin holes. They can be V-shaped grooves, and the bottom of the V is the punching position to ensure the accuracy of the holes; punching platforms 1.2 are on both sides of the punching positioning lines 1.3. Since the connecting pins have requirements on the plate thickness, the thickness of the punching platform 1.2 needs to be accurately controlled, which is generally 1 mm smaller than the thickness of the connecting side rib 1 to ensure the connection effect between the templates.

[0039] In addition, a weight-reducing groove 1.1 may be provided on the connecting side rib plate 1. One or more weight-reducing grooves 1.1 may be provided according to the situation. Specifically, the weight-reducing grooves 1.1 may be provided on the connecting side rib plate 1 to effectively control the weight of the profile and reduce the material cost.

[0040] The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the various embodiments can be referenced to each other.

[0041] The above is a detailed introduction to the socket profile of the aluminum alloy pipe gallery provided by the present invention. This article uses specific examples to illustrate the principles and implementation methods of the present invention. The description of the above embodiments is only used to help understand the method of the present invention and its core idea. It should be pointed out that for ordinary technicians in this technical field, without departing from the principle of the present invention, several improvements and modifications can be made to the present invention, and these improvements and modifications also fall within the scope of protection of the claims of the present invention.

Claims

1. An aluminum alloy pipe gallery socket profile, characterized in that: include: End panels; Two connecting side ribs are symmetrically arranged on both sides above the end panel and are arranged perpendicular to the end panel; punching positioning lines are arranged on the outer sides of the two connecting side ribs, which are V-shaped grooves, the bottom of the V-shaped groove is the punching position, and both sides of the punching positioning line are punching platforms; The socket mold body is arranged below the end panel, and comprises a straight light plate and an oblique light plate connected to the end panel, and a cushion mold plate connecting the two, wherein the straight light plate, the oblique light plate and the cushion mold plate form a weight-reducing cavity; a sealing cushion mold is also arranged on the cushion mold plate; The end panel, the two connecting side ribs and the socket mold body are made of an integrally formed aluminum alloy; The sealing pad mold is a U-shaped plate body with a draft slope, including a connected pad width plate and a draft bevel plate, and the draft bevel plate is arranged on two sides; The connection positions between the sealing pad mold and the socket mold body are all provided with rounded corner transitions.

2. The aluminum alloy pipe gallery socket profile according to claim 1, characterized in that: Weight-reducing grooves are also arranged on the outer sides of the two connecting side ribs.

3. The socket-and-spigot profile of the aluminum alloy pipe gallery according to claim 1 or 2, characterized in that: The connection positions between the end panel, the two connecting side ribs and the socket die body are all provided with rounded corner transitions.

4. The aluminum alloy pipe gallery socket profile as claimed in claim 3, characterized in that: The socket profile of the aluminum alloy pipe gallery is made of aluminum alloy 6061-T6.

Citation Information

Patent Citations

  • Aluminum alloy pipe gallery bell and spigot section bar

    CN213836745U