A space-saving horizontal sponge cutting machine

Abstract

The invention discloses a space-saving transverse sponge cutting machine, the structure of which includes a frame, a cutting table for cutting sponges is arranged on the frame, a cutting groove for cutting sponges is arranged on the cutting table, the structure of which also includes a knife belt frame for installing an annular knife belt, a transverse sliding module and a movable module that slides on the frame along the cutting groove, the knife belt frame includes two upper and lower symmetrical and parallel fixed frames, the two ends of the fixed frame are respectively set as a cutting end and a moving end, the annular knife belt is tensioned on the knife belt wheel at the cutting end and the knife belt wheel at the moving end in sequence, the cutting ends of the fixed frames are hinged on the transverse sliding module, the cutting table is located between the two fixed frames and is perpendicular to the fixed frames, the annular knife belt on the cutting end is vertically and suspended inside the cutting groove, the invention realizes that the movement of the knife belt frame is always located inside the frame, there is no need to occupy the space outside the frame, and the space inside the workshop is saved to a great extent.

Description

Technical field:

[0002] The invention relates to the technical field of sponge cutting equipment, in particular to a space-saving transverse sponge cutting machine. Background technology:

[0004] At present, the sponge cutting equipment mainly cuts the sponge in horizontal cutting and vertical cutting. When the sponge cutting equipment cuts the sponge horizontally, the knife belt frame for cutting the sponge often needs to extend horizontally to the outside of the frame. This results in the sponge cutting equipment not only needing to ensure the space occupied by the frame itself, but also needing to set up additional cutting space in the horizontal position of the frame during operation in the workshop, which increases the space occupied by the sponge cutting equipment inside the workshop, resulting in low space utilization in the workshop. Summary of the invention:

[0006] The object of the present invention is to provide a space-saving transverse sponge cutting machine to solve one or more of the above-mentioned prior art problems.

[0007] In order to solve the above technical problems, the present invention provides a space-saving horizontal sponge cutting machine, which comprises a frame, a cutting table for cutting sponges is arranged on the frame, and a cutting groove for cutting sponges is arranged on the cutting table. The innovation point is that the structure also comprises a knife belt frame for installing an annular knife belt, a horizontal sliding module and a movable module sliding along the cutting groove on the frame, the knife belt frame comprises two upper and lower symmetrical and parallel fixed frames, the two ends of the fixed frame are respectively set as a cutting end and a moving end, the annular knife belt is tensioned on the knife belt wheel at the cutting end and the knife belt wheel at the moving end in sequence, the cutting end of the fixed frame is hingedly arranged on the horizontal sliding module, the cutting table is located between the two fixed frames and is perpendicular to the fixed frames, and the annular knife belt on the cutting end is vertically and suspended inside the cutting groove;

[0008] The movable module is movably arranged on one side of the transverse sliding module and is always located inside the rack. The movable module moves on the rack in a direction that is inclined away from or toward the transverse sliding module. The movable ends of the fixed frame are inclined toward the movable module and are hingedly connected to the movable module.

[0009] When the transverse sliding module drives the cutting end of the fixed frame to move transversely on the frame, the moving end of the fixed frame moves away from or toward the transverse sliding module as the movable module tilts.

[0010] Furthermore, the above-mentioned movable module includes two inclined slides that are symmetrical and parallel in the upper and lower directions and two inclined sliders. The inclined slides are inclined on the frame and the inclined direction is away from the transverse sliding module. The angle between the inclined slides and the transverse sliding module is less than 90°. The inclined sliders are slidably set on the inclined slides, and the movable ends of the fixed frames are hingedly connected to the inclined sliders.

[0011] Furthermore, one end of the inclined slide groove is hingedly arranged on the frame, and the other end of the inclined slide groove is detachably fixed on the frame.

[0012] Furthermore, the transverse sliding module comprises two transverse sliding grooves which are parallel and symmetrical to each other and two transverse sliding blocks, the two transverse sliding grooves are parallel and respectively located directly below and directly above the cutting groove, the transverse sliding blocks are slidably arranged on the transverse sliding grooves, and the cutting end of the fixing frame is hingedly connected to the transverse sliding blocks;

[0013] The angle between the inclined chute and the transverse chute is 60°.

[0014] Furthermore, the present invention further comprises two angle adjustment members for adjusting the cutting angle of the annular knife belt and a slide groove a arranged between the two transverse slide grooves, the slide groove a is parallel to and located directly above the cutting groove, a slider a is arranged on the slide groove a, one of the angle adjustment members is arranged on one of the transverse sliders, and the other angle adjustment member is arranged on the slider a;

[0015] A driving member a for driving the transverse slider to reciprocate on the transverse slide groove is provided on the frame, and a driving member b for driving the slider a to reciprocate on the slide groove a is provided on the slider a. The driving member a and the driving member b are electrically connected to a controller, and a PLC is provided inside the controller.

[0016] Furthermore, the above-mentioned driving component a includes a driving motor a, two linkage rods and a transmission belt. The two linkage rods are respectively vertically arranged at the two ends of the transverse slide groove. Pulleys are provided at the upper and lower ends of the linkage rods. The transverse slide block is provided with a belt groove fixed to the transmission belt. The transmission belt is tensioned on the pulley and fixedly connected to the inside of the belt groove. The output end of the driving motor a is connected to one of the linkage rods.

[0017] Furthermore, the above-mentioned driving component b includes a driving motor b and a planetary reducer arranged on the slider a, a walking surface is provided on the slide groove a, and a roller that can roll freely on the walking surface is provided on the slider a. The output end of the planetary reducer is connected to the roller, and the output end of the driving motor b is connected to the input end of the planetary reducer.

[0018] Furthermore, the present invention also includes a flattening member that can move up and down above the cutting table. The flattening member includes a plurality of pressure rollers, and both ends of the pressure rollers are slidably arranged on the frame.

[0019] Furthermore, the angle adjustment member includes a knife seat, a rotating plate and two wheels. The rotating plate is rotatably arranged on the knife seat, and the two wheels are rotatably arranged on the rotating plate. A knife groove is formed between the two wheels, and a through groove connected to the knife groove is opened on the knife seat.

[0020] The beneficial effects of the present invention are:

[0021] 1. The present invention provides a space-saving transverse sponge cutting machine. When cutting the sponge on the cutting table, the moving end of the knife belt frame tilts away from or toward the transverse sliding module as the active module, ensuring that the annular knife belt on the moving end of the knife belt frame does not contact the cutting table. At the same time, the cutting end and the moving end of the knife belt frame respectively perform hinged motion on the transverse sliding module and the active module, so that the movements of the cutting end and the moving end are respectively adapted to the active angles of the transverse sliding module and the active module, so that the movement of the knife belt frame is always located inside the frame without occupying the space outside the frame, thereby saving the space inside the workshop to a great extent.

[0022] 2. The present invention provides a space-saving transverse sponge cutting machine. The position design of the transverse slide groove enables the annular knife belt on the cutting end to slide along the cutting groove to achieve cutting of the sponge. At the same time, the angle between the inclined slide groove and the transverse slide groove is designed to be 60°, which meets the design of the overall width of the frame and the overall movement flexibility of the knife belt.

[0023] 3. The present invention provides a space-saving transverse sponge cutting machine. Before the annular knife belt cuts the sponge, the annular knife belt is adjusted to a required cutting angle through the angle adjustment member on the transverse slider and the angle adjustment member on the slider a. At the same time, during the process of the annular knife belt cutting the sponge, the PLC inside the controller synchronously controls the sliding of the driving member a and the driving member b to drive the slider a and the transverse slider, thereby ensuring the stability of the cutting angle of the annular knife belt. Description of the drawings:

[0025] Figure 1 It is an axonometric view of the present invention.

[0026] Figure 2 It is a schematic diagram of the connection structure of the knife belt frame on the frame of the present invention.

[0027] Figure 3 It is a schematic diagram of the connection structure between the cutting end and the transverse sliding module of the present invention.

[0028] Figure 4 It is a schematic diagram of the connection structure of the angle adjustment member on the slide groove a of the present invention. Specific implementation method:

[0030] In order to deepen the understanding of the present invention, the present invention will be further described in detail below in conjunction with embodiments and drawings. The embodiments are only used to explain the present invention and do not constitute a limitation on the protection scope of the present invention.

[0031] like Figures 1 to 4It is a specific embodiment of the present invention, and its structure includes a frame 101, a cutting table 102 for cutting sponges is provided on the frame 101, a cutting groove 103 for cutting sponges is provided on the cutting table 102, and its structure also includes a knife belt frame 1 for installing an annular knife belt, a transverse sliding module 2 and a movable module 3 sliding along the cutting groove 103 on the frame 101, the knife belt frame 1 includes two upper and lower symmetrical and parallel fixed frames 11, the two ends of the fixed frame 11 are respectively set as a cutting end 111 and a moving end 112, the annular knife belt is tensioned on the knife belt wheel of the cutting end 111 and the knife belt wheel of the moving end 112 in sequence, the cutting end 111 of the fixed frame 11 is hinged on the transverse sliding module 2, the cutting table 102 is located between the two fixed frames 11 and is perpendicular to the fixed frames 11, and the annular knife belt on the cutting end 111 is vertically and suspended inside the cutting groove 103;

[0032] The movable module 3 is movably arranged on one side of the transverse sliding module 2 and is always located inside the rack 101. The movable module 3 on the rack 101 is tilted away from or tilted toward the transverse sliding module 2. The movable end 112 of the fixed frame 11 is tilted toward the movable module 3 and is hingedly connected to the movable module 3.

[0033] When the transverse sliding module 2 drives the cutting end 111 of the fixed frame 11 to move transversely on the frame 101 , the moving end 112 of the fixed frame 11 moves along with the movable module 3 tilting away from or tilting toward the transverse sliding module 2 .

[0034] The working principle of cutting the sponge on the cutting table 102 is as follows: the sponge to be cut is placed on the cutting table 102, and the position to be cut on the sponge is aligned with the cutting groove 103. During the entire sponge cutting process, the cutting end 111 of the knife belt frame 1 slides along the cutting groove 103, so that the annular knife belt on the cutting end 111 cuts the sponge, and the moving end 112 of the knife belt frame 1 tilts away from or toward the horizontal sliding module 2 as the movable module 3 tilts, ensuring that the annular knife belt on the moving end 112 of the knife belt frame 1 does not contact the cutting table 102. At the same time, the cutting end 111 and the moving end 112 of the knife belt frame 1 respectively perform hinged motion on the horizontal sliding module 2 and the movable module 3, so that the movements of the cutting end 111 and the moving end 112 respectively adapt to the movable angles of the horizontal sliding module 2 and the movable module 3, so that the movement of the knife belt frame 1 is always located inside the frame 101, without occupying the space outside the frame 101, which saves the space inside the workshop to a great extent.

[0035] In the present invention, as a preferred solution, the specific structure of the movable module 3 is as follows: the above-mentioned movable module 3 includes two upper and lower symmetrical and parallel inclined grooves 31 and two inclined sliders 32, the inclined grooves 31 are inclinedly arranged on the frame 101 and the inclined direction is away from the transverse sliding module 2, the angle between the inclined grooves 31 and the transverse sliding module 2 is less than 90°, the inclined sliders 32 are slidably arranged on the inclined grooves 31, and the movable ends 112 of the fixed frame 11 are hingedly connected to the inclined sliders 32.

[0036] In the present invention, the design of the angle between the inclined slide slot 31 and the transverse sliding module 2 satisfies the design of the overall width of the frame 101 and the flexibility of the overall movement of the knife belt frame 1.

[0037] In some other embodiments of the present invention, one end of the inclined slide groove 31 is hingedly set on the frame 101, and the other end of the inclined slide groove 31 is detachably fixed on the frame 101. The angle between the inclined slide groove 31 and the transverse sliding module 2 is adjustable, which can meet the needs of the actual movement of the knife belt frame 1 and adjust the angle between the inclined slide groove 31 and the transverse sliding module 2.

[0038] In the present invention, as a preferred solution, the specific structure of the transverse sliding module 2 is as follows: the transverse sliding module 2 includes two vertically parallel and symmetrical transverse sliding grooves 21 and two transverse sliding blocks 22, the two transverse sliding grooves 21 are parallel and respectively located directly below and directly above the cutting groove 103, the transverse sliding block 22 is slidably arranged on the transverse sliding groove 21, and the cutting end 111 of the fixing frame 11 is hingedly connected to the transverse sliding block 22;

[0039] The angle between the inclined slide groove 31 and the transverse slide groove 21 is 60°.

[0040] In the present invention, the position design of the transverse slide groove 21 enables the annular knife belt on the cutting end 111 to slide along the cutting groove 103 to achieve cutting of the sponge. At the same time, the angle between the inclined slide groove 31 and the transverse slide groove 21 is designed to be 60°, which meets the design of the overall width of the frame 101 and the overall movement flexibility of the knife belt.

[0041] The present invention further includes two angle adjustment members 4 for adjusting the cutting angle of the annular knife belt and a slide groove a5 arranged between the two transverse slide grooves 21, the slide groove a5 is parallel and located directly above the cutting groove 103, and a slider a51 is arranged on the slide groove a5, one of the angle adjustment members 4 is arranged on one of the transverse sliders 22, and the other angle adjustment member 4 is arranged on the slider a51;

[0042] A driving member a6 is provided on the frame 101 for driving the transverse slider 22 to reciprocate on the transverse slide groove 21, and a driving member b7 is provided on the slider a51 to reciprocate on the slide groove a5. The driving member a6 and the driving member b7 are electrically connected to a controller, and a PLC is provided inside the controller.

[0043] In the present invention, before the annular knife belt cuts the sponge, the annular knife belt is adjusted to the required cutting angle through the angle adjustment member 4 on the transverse slider 22 and the angle adjustment member 4 on the slider a51. At the same time, during the process of the annular knife belt cutting the sponge, the PLC inside the controller synchronously controls the driving member a6 and the driving member b7 to drive the sliding of the slider a51 and the transverse slider 22, thereby ensuring the stability of the cutting angle of the annular knife belt.

[0044] In the present invention, as a preferred solution, the specific structure of the driving member a6 is as follows: the above-mentioned driving member a6 includes a driving motor a61, two linkage rods 62 and a transmission belt 63, the two linkage rods 62 are respectively vertically arranged at the two ends of the horizontal slide groove 21, and pulleys 621 are provided at the upper and lower ends of the linkage rod 62. The horizontal slider 22 is provided with a belt groove 221 fixed to the transmission belt 63, and the transmission belt 63 is tensioned on the pulley 621 and fixedly connected to the inside of the belt groove 221. The output end of the driving motor a61 is connected to one of the linkage rods 62. The working principle of the driving member a6 is as follows: turn on the driving motor a61, and the driving motor a61 drives the linkage rod 62 to rotate, driving the pulleys 621 at the upper and lower ends of the linkage rod 62 to rotate, thereby driving the transmission belt 63 to transmit on the two pulleys 621, and the transmission of the transmission belt 63 is fixed to the belt groove 221 so that the horizontal slider 22 slides accordingly on the horizontal slide groove 21.

[0045] In the present invention, as a preferred solution, the specific structure of the driving member b7 is as follows: the above-mentioned driving member b7 includes a driving motor b71 and a planetary reducer 72 arranged on the slider a51, a walking surface 52 is provided on the slide groove a5, and a roller 511 that can roll freely on the walking surface 52 is provided on the slider a51, the output end of the planetary reducer 72 is connected to the roller 511, and the output end of the driving motor b71 is connected to the input end of the planetary reducer 72. The working principle of the driving member b7 is as follows: turn on the driving motor b71, the driving motor b71 drives the planetary reducer 72 to operate, thereby driving the roller 511 to rotate, and the roller 511 rotates on the walking surface 52 to drive the slider a51 to slide on the slide groove a5.

[0046] The present invention also includes a flattening member 8 that can move up and down above the cutting table 102. The flattening member 8 includes a plurality of pressure rollers 81. Both ends of the pressure rollers 81 are slidably arranged on the frame 101. During the sponge cutting process, the pressure rollers 81 are moved downward so that the pressure rollers 81 are pressed on the sponge, thereby ensuring that the sponge is fixed during the cutting process.

[0047] In the present invention, as a preferred embodiment, the structure of the angle adjustment member 4 is as follows: the above-mentioned angle adjustment member 4 includes a knife seat 41, a rotating plate 42 and two wheel bodies 43, the rotating plate 42 is rotatably set on the knife seat 41, the two wheel bodies 43 are rotatably set on the rotating plate 42, a knife groove 431 is formed between the two wheel bodies 43, and a through groove 411 connected to the knife groove 431 is opened on the knife seat 41. The working principle of the angle adjustment member 4 is as follows: according to the cutting angle of the annular knife belt, the rotating plate 42 on the knife seat 41 is rotated, and the two wheel bodies 43 rotate with the rotating plate 42, thereby driving the annular knife belt on the knife groove 431 to rotate, thereby adjusting the cutting angle of the annular knife belt.

[0048] Those skilled in the art should understand that the present invention is not limited to the above embodiments, and the above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, and these changes and improvements fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A space-saving horizontal sponge cutting machine, comprising a frame (101), a cutting table (102) for cutting sponges being arranged on the frame (101), a cutting groove (103) for cutting sponges being arranged on the cutting table (102), and the characteristics of the machine are: The structure further comprises a knife belt frame (1) for mounting an annular knife belt, a transverse sliding module (2) sliding on the frame (101) along the cutting groove (103), and a movable module (3); the knife belt frame (1) comprises two vertically symmetrical and parallel fixed frames (11); two ends of the fixed frames (11) are respectively provided as a cutting end (111) and a moving end (112); the annular knife belt is sequentially tensioned on a knife belt wheel of the cutting end (111) and a knife belt wheel of the moving end (112); the cutting end (111) of the fixed frame (11) is hingedly arranged on the transverse sliding module (2); the cutting table (102) is located between the two fixed frames (11) and is perpendicular to the fixed frames (11); the annular knife belt on the cutting end (111) is vertically and suspended inside the cutting groove (103); The movable module (3) is movably arranged on one side of the transverse sliding module (2) and is always located inside the frame (101); the movable direction of the movable module (3) on the frame (101) is inclined away from or inclined toward the transverse sliding module (2); the movable ends (112) of the fixed frame (11) are inclined toward the movable module (3) and are hingedly connected to the movable module (3); When the transverse sliding module (2) drives the cutting end (111) of the fixed frame (11) to move transversely on the frame (101), the moving end (112) of the fixed frame (11) moves along with the movable module (3) tilting away from or tilting towards the transverse sliding module (2); The movable module (3) comprises two inclined slide grooves (31) which are symmetrical and parallel to each other in the upper and lower parts and two inclined sliders (32); the inclined slide grooves (31) are arranged on the frame (101) in an inclined direction away from the transverse sliding module (2); the angle between the inclined slide grooves (31) and the transverse sliding module (2) is less than 90°; the inclined sliders (32) are slidably arranged on the inclined slide grooves (31); and the movable ends (112) of the fixed frame (11) are hingedly connected to the inclined sliders (32); The transverse sliding module (2) comprises two transverse sliding grooves (21) which are parallel and symmetrical to each other in the upper and lower directions and two transverse sliding blocks (22); the two transverse sliding grooves (21) are parallel and respectively located directly below and directly above the cutting groove (103); the transverse sliding blocks (22) are slidably arranged on the transverse sliding grooves (21); and the cutting end (111) of the fixing frame (11) is hingedly connected to the transverse sliding blocks (22); The angle between the inclined slide groove (31) and the transverse slide groove (21) is 60°; The structure of the transverse sponge cutting machine further comprises two angle adjustment members (4) for adjusting the cutting angle of the annular knife belt and a slide groove a (5) arranged between the two transverse slide grooves (21), the slide groove a (5) being parallel to and located directly above the cutting groove (103), a slider a (51) being arranged on the slide groove a (5), one of the angle adjustment members (4) being arranged on one of the transverse sliders (22), and the other angle adjustment member (4) being arranged on the slider a (51); The frame (101) is provided with a driving member a (6) for driving the transverse slider (22) to reciprocate on the transverse slide groove (21); the slider a (51) is provided with a driving member b (7) for driving the slider a (51) to reciprocate on the slide groove a (5); the driving member a (6) and the driving member b (7) are electrically connected to a controller, and a PLC is provided inside the controller; One end of the inclined slide groove (31) is hingedly arranged on the frame (101), and the other end of the inclined slide groove (31) is detachably fixed on the frame (101).

2. A space-saving transverse sponge cutting machine according to claim 1, characterized in that: The driving member a (6) comprises a driving motor a (61), two linkage rods (62) and a transmission belt (63); the two linkage rods (62) are respectively arranged vertically at the two ends of the transverse slide groove (21); the upper and lower ends of the linkage rods (62) are provided with pulleys (621); the transverse slide block (22) is provided with a belt groove (221) fixed to the transmission belt (63); the transmission belt (63) is tensioned on the pulley (621) and fixedly connected to the inside of the belt groove (221); the output end of the driving motor a (61) is connected to one of the linkage rods (62).

3. A space-saving transverse sponge cutting machine according to claim 2, characterized in that: The driving member b (7) comprises a driving motor b (71) and a planetary reducer (72) arranged on the slider a (51); a walking surface (52) is provided on the slide groove a (5); a roller (511) that can roll freely on the walking surface (52) is provided on the slider a (51); an output end of the planetary reducer (72) is connected to the roller (511); and an output end of the driving motor b (71) is connected to an input end of the planetary reducer (72).

4. A space-saving transverse sponge cutting machine according to claim 3, characterized in that: The structure also includes a flattening member (8) that can move up and down above the cutting table (102), the flattening member (8) including a plurality of pressure rollers (81), and the two ends of the pressure rollers (81) are slidably arranged on the frame (101) up and down.

5. A space-saving transverse sponge cutting machine according to claim 4, characterized in that: The angle adjustment member (4) comprises a knife seat (41), a rotating plate (42) and two wheel bodies (43); the rotating plate (42) is rotatably arranged on the knife seat (41); the two wheel bodies (43) are rotatably arranged on the rotating plate (42); a knife groove (431) is formed between the two wheel bodies (43); and a through groove (411) connected to the knife groove (431) is formed on the knife seat (41).

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