An automatic cooling device for LED lamps

By designing an automatic cooling device for LED lamps, combined with air cooling and water cooling technology, the problem of excessive temperature caused by the closed structure of LED lamps is solved, which significantly reduces the service temperature of LED lamps, extends the service life and improves heat discharge Effect.

CN112413551BActive Publication Date: 2025-02-18ANHUI DONGRONG ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202011451694.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-12-09
Publication Date
2025-02-18
Estimated Expiration
2040-12-09

AI Technical Summary

Technical Problem

Most existing LED lights are arranged in closed structures, resulting in excessive temperature and lack of cooling and ventilation mechanisms, which affects service life.

Method used

An automatic cooling device is designed, using a combination of air cooling and water cooling. Through array-distributed heat sinks, cooling fans and heat dissipation pipes, air ducts and water runners are formed to achieve effective heat dissipation.

Benefits of technology

This device can significantly reduce the service temperature of LED lamps, improve the service life of LED lamps, and improve the heat discharge effect through the combination of the air duct formed by the fan and the water cooling system.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an automatic cooling device for LED lamps, the automatic cooling device comprises an outer cover, an upper sealing plate is provided on the outer cover, a lower sealing plate is provided under the outer cover, the lower sealing plate and the outer cover are fixed on a heat dissipation chassis, a first heat sink distributed in an array is provided above the outer cover, a heat dissipation fan distributed in an array is provided on the side of the first heat sink, a first heat dissipation pipe is provided in the first heat sink, a lamp post distributed in an array is provided in the outer cover, a second heat sink distributed in an array is provided on the lamp post, a second heat sink distributed in an array is provided in the second heat sink, and a heat dissipation fan is also provided on one side of the second heat sink. The automatic cooling device of the present invention has a good cooling effect, adopts air cooling and water cooling in combination, can greatly reduce the temperature of the LED lamp when in use, the fan forms an air duct, and has a good heat dissipation effect.
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Description

Technical Field

[0001] The invention relates to the field of LED lamp cooling, in particular to an automatic cooling device for LED lamps. Background Art

[0002] LED, or light-emitting diode, is a new light source with low power consumption, low lifespan, small size, high brightness, low energy consumption, and no pollution. It is known as the green lighting source of the 21st century. However, due to the limitation of the light-emitting principle of LED, it cannot have good astigmatism characteristics like ordinary incandescent lamps and fluorescent lamps. There are often problems such as small lighting range and large brightness difference between the back-illuminated area and the non-illuminated area. At the same time, due to the small size of the light-emitting body, the heat is concentrated, and the packaging material does not dissipate heat well, which often leads to excessively high LED junction temperature, resulting in serious light decay and affecting the service life. Most of the existing LED lamps are arranged in a closed structure, which is more likely to cause excessive temperature, and there is no mechanism for cooling and ventilation, so the use effect is poor. In view of this situation, an automatic cooling device for LED lamps is proposed. Summary of the invention

[0003] The purpose of the present invention is to provide an automatic cooling device for LED lamps, which can solve the problem that most existing LED lamps are arranged in a closed structure, which is more likely to cause excessive temperature, and there is no mechanism for cooling and ventilation. The automatic cooling device of the present invention has a good cooling effect, adopts air cooling and water cooling in combination, can greatly reduce the temperature of the LED lamp when in use, and the fan forms an air duct, which has a good heat dissipation effect.

[0004] The purpose of the present invention can be achieved through the following technical solutions:

[0005] An automatic cooling device for an LED lamp, the automatic cooling device comprising an outer cover, an upper sealing plate being provided on the outer cover, a lower sealing plate being provided under the outer cover, the lower sealing plate and the outer cover being fixed on a heat dissipation chassis, a first heat sink distributed in an array being provided above the outer cover, a heat dissipation fan distributed in an array being provided on the side of the first heat sink, a first heat dissipation pipe being provided in the first heat sink, a lamp post distributed in an array being provided in the outer cover, a second heat sink distributed in an array being provided on the lamp post, a second heat sink distributed in an array being provided in the second heat sink, a second heat dissipation pipe distributed in an array being provided, and a heat dissipation fan being provided on one side of the second heat sink as well.

[0006] Furthermore, the outer cover is provided with a first support plate, a second support plate is provided on one side of the first support plate, a first slot is provided on one side of the second support plate, a second slot distributed in an array is provided below the first slot, a first opening distributed in an array is provided in the second slot, a first heat dissipation pipe passes through the first opening distributed in an array, a third slot is provided under the outer cover, a fourth slot distributed in an array is provided on one side of the outer cover, an upper sealing plate is provided on the first slot, the upper sealing plate is fixedly connected to the first slot by fasteners, a fifth slot distributed in an array is provided on the upper sealing plate, a lower sealing plate is provided in the third slot, the lower sealing plate is fixedly connected to the third slot by fasteners, a sixth slot distributed in an array is provided on the lower sealing plate, the cooling fan is installed in the sixth slot by fasteners, a support plate is provided in the lower sealing plate, and transparent glass is provided between the support plate and the lower sealing plate.

[0007] Furthermore, a first mounting plate is provided on the first support plate, and the first mounting plate is fixedly connected to the first support plate by fasteners. A mounting groove is provided in the first mounting plate, and an array-distributed first heat sink is provided in the mounting groove. The first heat sink is provided with an array-distributed second opening, and the first heat dissipation pipe passes through the array-distributed second opening, and a first side panel is provided on one side of the array-distributed first heat sink, and both ends of the first side panel are provided with an array-distributed first clamping edge, and a cooling fan distributed in an array is provided on the first side panel, and the cooling fan is mounted on the first side panel by fasteners. A water pump is provided at one end of the first cooling tube, and a second mounting plate is provided under the water pump. A water inlet and a water outlet are provided on the water pump, and the water inlet and the water outlet are respectively connected to both ends of the first cooling tube, and the water pump drives the water in the first cooling tube to flow, and the cooling fan is started to dissipate heat.

[0008] Furthermore, a lamp post is provided in each of the second slots, a third heat sink distributed in an axial array is provided at one end of the lamp post, a mounting ring is provided at one end of the third heat sink distributed in an axial array, a fan mounting frame is provided on the mounting ring, a motor is provided on one side of the fan mounting frame, the motor drives the inner fan to rotate, and blows the outer cold air into the outer cover, an LED lamp is provided under one end of the lamp post, a third mounting plate is provided at one end of the lamp post, a third opening distributed in an array is provided on the third mounting plate, a fastener passes through the third opening to fix the lamp post under the second support plate, a control chip is provided on the third mounting plate, a chip housing is provided on the control chip, fourth openings distributed in an array are provided around the chip housing, screws pass through the fourth opening to fix the chip housing to the third mounting plate, a heat dissipation pressure plate is provided on the chip housing, a fifth opening distributed in an array is provided in the heat dissipation pressure plate, the first heat dissipation tube and the second heat dissipation tube are made of copper tubes, there is water in the first heat dissipation tube, there is air in the second heat dissipation tube, and the first heat dissipation tube and the second heat dissipation tube pass through the fifth opening at intervals.

[0009] Furthermore, the second heat sink is provided with sixth openings distributed in an array, the second heat dissipation pipe passes through the sixth openings distributed in an array, a second side panel is provided on one side of the second heat sink, second clamping edges distributed in an array are provided at both ends of the second side panel, the second clamping edges are fixed on the second heat sink, and a cooling fan is provided on the second side panel, which is mounted on the second side panel through fasteners.

[0010] Furthermore, a fixing plate is provided on the heat dissipation fan, and axially distributed fixing holes are provided on the fixing plate. A fan is provided inside the heat dissipation fan, and a protective net is provided on the fan.

[0011] Furthermore, the heat dissipation chassis is provided with an array-distributed grille, a chassis fan is provided under the grille, a rotating block is provided at the lower end of the heat dissipation chassis, the rotating block is rotatably matched with the bottom support plate, the bottom support plate is provided with an array-distributed arc groove, and a rotating bracket is provided on the back of the heat dissipation chassis, the rotating bracket cooperates with different arc grooves to adjust the angle of the heat dissipation chassis, thereby adjusting the lighting angle.

[0012] Beneficial effects of the present invention:

[0013] The automatic cooling device of the present invention has a good cooling effect. It adopts air cooling and water cooling in combination, which can greatly reduce the temperature of the LED lamp when it is in use. The fan forms an air duct, which has a good heat dissipation effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The present invention will be further described below in conjunction with the accompanying drawings.

[0015] Figure 1 It is a structural schematic diagram of the automatic cooling device of the present invention;

[0016] Figure 2 It is a structural schematic diagram of the automatic cooling device of the present invention;

[0017] Figure 3 It is a partial exploded schematic diagram of the structure of the automatic cooling device of the present invention;

[0018] Figure 4 It is a schematic diagram of the outer cover structure of the present invention;

[0019] Figure 5 It is a partial structural schematic diagram of the automatic cooling device of the present invention;

[0020] Figure 6 It is a partial structural schematic diagram of the automatic cooling device of the present invention;

[0021] Figure 7 It is a partial structural schematic diagram of the automatic cooling device of the present invention;

[0022] Figure 8 It is a partial structural schematic diagram of the automatic cooling device of the present invention;

[0023] Fig. 9 It is a partial exploded schematic diagram of the structure of the automatic cooling device of the present invention;

[0024] Fig.10 It is a partial structural schematic diagram of the automatic cooling device of the present invention;

[0025] Fig.11 It is a schematic diagram of the structure of the heat dissipation fan of the present invention;

[0026] Fig.12 It is a schematic diagram of the heat dissipation chassis structure of the present invention;

[0027] Fig.13 It is a schematic diagram of the heat dissipation chassis structure of the present invention. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0029] In the description of the present invention, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inside", "all around" and the like indicating orientation or positional relationship are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0030] An automatic cooling device for LED lamps, the automatic cooling device comprises an outer cover 1, such as Figure 1-Figure 13 As shown, an upper sealing plate 16 is provided on the outer cover 1, a lower sealing plate 17 is provided under the outer cover 1, the lower sealing plate 17 and the outer cover 1 are fixed on the heat dissipation base frame 6, and an array-distributed first heat sink 26 is also provided above the outer cover 1, an array-distributed heat sink fan 5 is provided on the side of the first heat sink 26, a first heat sink 26 is provided with a first heat pipe 24, an array-distributed lamp post 3 is provided in the outer cover 1, an array-distributed second heat sink 4 is provided on the lamp post 3, an array-distributed second heat sink 4 is provided with an array-distributed second heat sink pipe 42, and a heat sink 4 is also provided with a heat dissipation fan 5 on one side.

[0031] The outer cover 1 is provided with a first support plate 11, a second support plate 12 is provided on one side of the first support plate 11, a first slot 13 is provided on one side of the second support plate 12, a second slot 131 arranged in an array is provided below the first slot 13, a first opening 132 arranged in an array is provided in the second slot 131, a first heat dissipation pipe 24 passes through the first opening 132 arranged in an array, a third slot 14 is provided under the outer cover 1, a fourth slot 15 arranged in an array is provided on one side of the outer cover 1, and an upper sealing plate is provided on the first slot 13 16, the upper sealing plate 16 is fixedly connected to the first slot 13 by fasteners, the upper sealing plate 16 is provided with a fifth slot 161 distributed in an array, the third slot 14 is provided with a lower sealing plate 17, the lower sealing plate 17 is fixedly connected to the third slot 14 by fasteners, the lower sealing plate 17 is provided with a sixth slot 171 distributed in an array, the cooling fan 5 is installed in the sixth slot 171 by fasteners, a support plate 18 is provided in the lower sealing plate 17, and a transparent glass 19 is provided between the support plate 18 and the lower sealing plate 17.

[0032] A first mounting plate 25 is provided on the first support plate 11, and the first mounting plate 25 is fixedly connected to the first support plate 11 by fasteners. A mounting groove 251 is provided in the first mounting plate 25, and a first heat sink 26 distributed in an array is provided in the mounting groove 251. The first heat sink 26 is provided with a second opening 261 distributed in an array. The first heat dissipation pipe 24 passes through the second opening 261 distributed in an array. A first side plate 27 is provided on one side of the first heat sink 26 distributed in an array. Both ends of the first side plate 27 are provided with a first clamping edge 271 distributed in an array. A heat dissipation fan 5 distributed in an array is provided on the first side plate 27, and the heat dissipation fan 5 is installed on the first side plate 27 by fasteners. A water pump 2 is provided at one end of the first heat dissipation pipe 24, and a second mounting plate 21 is provided under the water pump 2. A water inlet 22 and a water outlet 23 are provided on the water pump 2, and the water inlet 22 and the water outlet 23 are respectively connected to both ends of the first heat dissipation pipe 24. The water pump 2 drives the water in the first heat dissipation pipe 24 to flow, and the heat dissipation is carried out in conjunction with the start of the heat dissipation fan 5.

[0033] A lamp post 3 is arranged in each of the second slots 131. A third heat sink 31 distributed in an axial array is arranged at one end of the lamp post 3. A mounting ring 32 is arranged at one end of the third heat sink 31 distributed in an axial array. A fan mounting frame 33 is arranged on the mounting ring 32. A motor 341 is arranged on one side of the fan mounting frame 33. The motor 341 drives the inner fan 34 to rotate to blow the outer cold air into the outer cover 1. An LED lamp 35 is arranged under one end of the lamp post 3. A third mounting plate 36 is arranged at one end of the lamp post 3. The third mounting plate 36 is provided with third openings 361 distributed in an array. The fastener passes through the third opening 361 to fix the lamp post 3 on the second support plate 12 Below, a control chip 37 is provided on the third mounting plate 36, a chip housing 38 is provided on the control chip 37, a fourth opening 381 distributed in an array is provided around the chip housing 38, a screw 382 passes through the fourth opening 381 to fix the chip housing 38 on the third mounting plate 36, a heat dissipation pressure plate 39 is provided on the chip housing 38, a fifth opening 391 distributed in an array is provided in the heat dissipation pressure plate 39, the first heat dissipation tube 24 and the second heat dissipation tube 42 are made of copper tubes, there is water in the first heat dissipation tube 24, there is air in the second heat dissipation tube 42, and the first heat dissipation tube 24 and the second heat dissipation tube 42 pass through the fifth opening 391 at intervals.

[0034] The second heat sink 4 is provided with sixth openings 41 distributed in an array, and the second heat dissipation tube 42 passes through the sixth openings 41 distributed in an array. A second side plate 43 is provided on one side of the second heat sink 4, and second clamping edges 431 distributed in an array are provided at both ends of the second side plate 43. The second clamping edges 431 are fixed to the second heat sink 4, and a heat dissipation fan 5 is provided on the second side plate 43. The heat dissipation fan 5 is installed on the second side plate 43 through fasteners.

[0035] A fixing plate 51 is provided on the heat dissipation fan 5 , and fixing holes 511 distributed axially are provided on the fixing plate 51 . A fan 52 is provided inside the heat dissipation fan 5 , and a protective net 53 is provided on the fan 52 .

[0036] The heat dissipation chassis 6 is provided with a grille 61 distributed in an array, a chassis fan 62 is provided under the grille 61, a rotating block 63 is provided at the lower end of the heat dissipation chassis 6, the rotating block 63 is rotatably matched with the bottom support plate 64, the bottom support plate 64 is provided with an array-distributed arc groove 65, and a rotating bracket 66 is provided on the back of the heat dissipation chassis 6. The rotating bracket 66 cooperates with different arc grooves 65 to adjust the angle of the heat dissipation chassis 6, thereby adjusting the lighting angle.

[0037] When in use, the angle of the heat dissipation chassis 6 is adjusted according to practical conditions, and then the water pump 2, the internal fan 34, the heat dissipation fan 5 and the chassis fan 62 are started to cool down the heat generated by the LED lamp 35 when lighting.

[0038] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0039] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments, and the above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, and these changes and improvements all fall within the scope of the present invention to be protected.

Claims

1. An automatic cooling device for an LED lamp, the automatic cooling device comprising an outer cover (1), characterized in that: The outer cover (1) is provided with an upper sealing plate (16), the outer cover (1) is provided with a lower sealing plate (17), the lower sealing plate (17) and the outer cover (1) are fixed on a heat dissipation chassis (6), a first heat sink (26) distributed in an array is also provided above the outer cover (1), a heat dissipation fan (5) distributed in an array is provided on the side of the first heat sink (26), a first heat dissipation pipe (24) is provided in the first heat sink (26), a lamp post (3) distributed in an array is provided in the outer cover (1), a second heat sink (4) distributed in an array is provided on the lamp post (3), a second heat sink (4) distributed in an array is provided in the second heat sink (4), a second heat sink (4) distributed in an array is provided with a second heat sink (42), and a heat dissipation fan (5) is also provided on one side of the second heat sink (4); The outer cover (1) is provided with a first support plate (11), a second support plate (12) is provided on one side of the first support plate (11), a first slot (13) is provided on one side of the second support plate (12), a second slot (131) distributed in an array is provided below the first slot (13), a first opening (132) distributed in an array is provided in the second slot (131), a first heat dissipation pipe (24) passes through the first opening (132) distributed in an array, a third slot (14) is provided below the outer cover (1), a fourth slot (15) distributed in an array is provided on one side of the outer cover (1), and an upper sealing plate is provided on the first slot (13). (16), the upper sealing plate (16) is fixedly connected to the first slot (13) by fasteners, the upper sealing plate (16) is provided with a fifth slot (161) distributed in an array, the third slot (14) is provided with a lower sealing plate (17), the lower sealing plate (17) is fixedly connected to the third slot (14) by fasteners, the lower sealing plate (17) is provided with a sixth slot (171) distributed in an array, the cooling fan (5) is installed in the sixth slot (171) by fasteners, the lower sealing plate (17) is provided with a support plate (18), and a transparent glass (19) is provided between the support plate (18) and the lower sealing plate (17); The heat dissipation fan (5) is provided with a fixing plate (51), the fixing plate (51) is provided with axially distributed fixing holes (511), a fan (52) is provided inside the heat dissipation fan (5), and a protective net (53) is provided on the fan (52).

2. The automatic cooling device for LED lamps according to claim 1, characterized in that: A first mounting plate (25) is provided on the first support plate (11), the first mounting plate (25) is fixedly connected to the first support plate (11) by means of a fastener, a mounting groove (251) is provided in the first mounting plate (25), a first heat sink (26) distributed in an array is provided in the mounting groove (251), the first heat sink (26) is provided with second openings (261) distributed in an array, the first heat pipe (24) passes through the second openings (261) distributed in an array, a first side plate (27) is provided on one side of the first heat sink (26) distributed in an array, and both ends of the first side plate (27) are provided with an array of second openings (261). A first card edge (271) is arranged in a row, a first side plate (27) is provided with a cooling fan (5) arranged in an array, the cooling fan (5) is mounted on the first side plate (27) through a fastener, a water pump (2) is arranged at one end of the first cooling tube (24), a second mounting plate (21) is arranged under the water pump (2), a water inlet (22) and a water outlet (23) are arranged on the water pump (2), the water inlet (22) and the water outlet (23) are respectively connected to the two ends of the first cooling tube (24), the water pump (2) drives the water in the first cooling tube (24) to flow, and the cooling fan (5) is started to dissipate heat.

3. The automatic cooling device for LED lamps according to claim 1, characterized in that: A lamp post (3) is provided in each of the second slots (131), one end of the lamp post (3) is provided with a third heat sink (31) distributed in an axial array, one end of the third heat sink (31) distributed in an axial array is provided with a mounting ring (32), a fan mounting frame (33) is provided on the mounting ring (32), a motor (341) is provided on one side of the fan mounting frame (33), the motor (341) drives the internal fan (34) to rotate, and blows the outer cold air into the outer cover (1), an LED lamp (35) is provided under one end of the lamp post (3), a third mounting plate (36) is provided on one end of the lamp post (3), the third mounting plate (36) is provided with a third opening (361) distributed in an array, and a fastener passes through the third opening (361) to fix the lamp post (3) to the second support plate (1). 2), a control chip (37) is provided on the third mounting plate (36), a chip housing (38) is provided on the control chip (37), a fourth opening (381) is arranged in an array around the chip housing (38), a screw (382) passes through the fourth opening (381) to fix the chip housing (38) on the third mounting plate (36), a heat dissipation pressure plate (39) is provided on the chip housing (38), a fifth opening (391) is arranged in an array in the heat dissipation pressure plate (39), the first heat dissipation tube (24) and the second heat dissipation tube (42) are made of copper tubes, water is contained in the first heat dissipation tube (24), air is contained in the second heat dissipation tube (42), and the first heat dissipation tube (24) and the second heat dissipation tube (42) are spaced apart from each other and pass through the fifth opening (391).

4. The automatic cooling device for LED lamps according to claim 1, characterized in that: The second heat sink (4) is provided with sixth openings (41) distributed in an array, and the second heat dissipation pipe (42) passes through the sixth openings (41) distributed in an array. A second side plate (43) is provided on one side of the second heat sink (4), and second clamping edges (431) distributed in an array are provided at both ends of the second side plate (43). The second clamping edges (431) are fixed on the second heat sink (4), and a heat dissipation fan (5) is provided on the second side plate (43), and the heat dissipation fan (5) is installed on the second side plate (43) by means of fasteners.

5. The automatic cooling device for LED lamps according to claim 1, characterized in that: The heat dissipation chassis (6) is provided with a grid (61) distributed in an array, a chassis fan (62) is provided under the grid (61), a rotating block (63) is provided at the lower end of the heat dissipation chassis (6), the rotating block (63) is rotatably matched with a bottom support plate (64), the bottom support plate (64) is provided with an arc groove (65) distributed in an array, and a rotating bracket (66) is provided on the back of the heat dissipation chassis (6), the rotating bracket (66) is matched with different arc grooves (65) to adjust the angle of the heat dissipation chassis (6), thereby adjusting the lighting angle.

Citation Information

Patent Citations

  • Automatic cooling device for LED lamp

    CN214094397U