An online deviation correction device for producing shielding conductive film
By designing the shielding conductive film production device of the online monitoring unit and the online correction unit, it is difficult to achieve the problem of online correction deviations in existing technologies. Scrap rate.
Patent Information
- Application Number
- CN202011566947.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-12-25
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2040-12-25
AI Technical Summary
In existing shielded conductive film production equipment, it is difficult to achieve online deviation correction devices, especially when the angle and position of the film layer change, the deviation correction effect is poor, resulting in a high scrap rate of conductive film.
Design an online correction device including online monitoring units and online correction units. The online monitoring unit achieves accurate adjustment of the online monitoring and correction position of the shielded conductive membrane through infrared induction probes and drivers. The online correction unit realizes the automatic correction of the shielded conductive membrane through correction rollers and power.
By adjusting the angle and location of the infrared induction probe, the high accuracy monitoring and correction of the high accuracy of the shielded conductive membrane is achieved, reducing the scrap rate of conductive membrane and improving production efficiency.
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Figure CN112591522B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of shielding conductive film production equipment, and specifically relates to an online correction device for the production of shielding conductive film. Background Technology
[0002] Currently, conductive shielding film, also known as electronic film, is used as an electrical component in electronic products such as mobile phones, computers, and tablets (specifically in places where high-temperature heat dissipation and conductivity are required), serving to provide shielding, conductivity, light protection, moisture protection, and high-temperature resistance.
[0003] However, during the process of composite shielding conductive films, if any layer of the film shifts, it will very likely cause the conductive film to be scrapped, thereby increasing production costs.
[0004] To achieve online correction of the shielding conductive film, many correction modes have been adopted in the market. However, due to the complexity of the structure, not only is it difficult to implement the correction, but also ordinary correction devices have difficulty correcting the correction once the angle and position of the shielding conductive film change. Summary of the Invention
[0005] The technical problem to be solved by the present invention is to overcome the shortcomings of the prior art and provide an improved online correction device for the production of shielding conductive film.
[0006] To solve the above-mentioned technical problems, the technical solution adopted by the present invention is as follows:
[0007] An online correction device for the production of shielding conductive film includes an online monitoring unit and an online correction unit.
[0008] The online monitoring unit includes a track rod extending along the width direction of the shielding conductive film and located on one side of the front or back of the shielding conductive film; a slide block slidably mounted on the track rod; a flip arm rotatably mounted on the slide block about a center line parallel to the length direction of the track rod; a mounting base located at the end of the flip arm away from the slide block; an infrared sensing probe mounted on the mounting base; and a driver for driving the slide block to move linearly along the track rod, wherein the infrared sensing probe is perpendicular to the shielding conductive film it passes through; the online correction unit includes a correction roller attached to the back of the shielding conductive film and extending along the width direction of the shielding conductive film; a power unit for driving the correction roller to move in a left-right direction; and a control processor capable of receiving information obtained by the infrared sensing probe, wherein the shielding conductive film in contact with the correction roller moves synchronously with the correction roller, and the control processor is connected to the power unit.
[0009] Preferably, the actuator includes a lead screw extending along the length of the track rod and a drive wheel disposed at the end of the lead screw, wherein the lead screw and the slide form a transmission screw. Using a simple transmission screw to achieve linear motion not only ensures accurate distance movement but also smooth linear motion.
[0010] According to a specific embodiment and preferred aspect of the invention, the slide includes a seat body that cooperates with a lead screw, and an arm fork extending from the end of the seat body and inserted into a track rod. The use of an inserted arm fork facilitates the formation of the lead screw (i.e., restricts the rotation of the slide relative to the lead screw) and also facilitates the guidance of linear motion.
[0011] Preferably, the track rod has a circular cross-section, and the fork is U-shaped, with the diameter of the bottom of the U-shape equal to the outer diameter of the track rod. Once connected, the surfaces fit together perfectly, ensuring accurate movement.
[0012] Specifically, the track rod is located above the shielding conductive film, the slide is located above the track rod, and the fork arm is inserted into the track rod with its opening facing downwards. This layout facilitates implementation.
[0013] Furthermore, the bottom of the fork opening is located below the bottom of the track rod. This provides the best effect.
[0014] According to another specific embodiment and preferred aspect of the invention, the tilting arm is inclined from top to bottom, with its upper end rotatably mounted on the slide block via bolts, and its lower end positioned close to the shielding conductive film. The rotational adjustment of the tilting arm facilitates adjustment of the angle of the infrared sensing probe, ensuring it is perpendicular to the shielding conductive film it passes over.
[0015] Preferably, the mounting base includes a mounting panel arranged parallel to the shielding conductive film, a connecting panel for connecting the mounting panel to the flip arm, and an infrared sensing probe mounted on the mounting panel.
[0016] Preferably, the mounting panel has mounting holes extending along the width of the shielding conductive film, and the infrared sensing probe is movably mounted on the mounting holes via a connector, enabling fine-tuning.
[0017] Furthermore, the connecting panel and the mounting panel are vertically aligned, with the connecting panel fitting snugly against one side of the tilting arm. This ensures the strength of the mounting base.
[0018] According to another specific embodiment and preferred aspect of the present invention, the power unit includes a power rod arranged parallel to the correction roller and capable of moving along its own length, a first bushing and a second bushing sleeved at both ends of the correction roller, and a first connecting rod and a second connecting rod, wherein the two ends of the first connecting rod are respectively rotatably connected to one end of the first bushing and the power rod; the two ends of the second connecting rod are respectively rotatably connected to the other end of the second bushing and the power rod, and the power rod, the first connecting rod, the second connecting rod, and the correction roller form a parallelogram structure. In this way, the movement of the parallelogram not only drives the shielding conductive film to move left and right, but also pushes the correction roller forward to further tension the shielding conductive film.
[0019] Preferably, an extension rod is formed at the end of the power rod, and the power unit further includes an electromagnetic coil with the extension rod as its core, wherein the electromagnetic coil is connected to the control processor circuit. The movement of the power rod is achieved by energizing the electromagnetic coil.
[0020] Furthermore, there are two extension rods that are concentrically arranged at both ends of the power rod, and there are two corresponding electromagnetic coils with opposite current flows. This makes it easier to implement left or right correction of the shielding conductive film.
[0021] Due to the implementation of the above technical solutions, the present invention has the following advantages compared with the prior art:
[0022] On the one hand, by adjusting the angle and position of the infrared sensing probe, this invention not only meets the online monitoring requirements for preventing deviation of the shielding conductive film edge at different angles, but also ensures that the infrared sensing probe and the shielding conductive film passing by are always in a perpendicular state, thus achieving high accuracy. On the other hand, the information fed back by the infrared sensing probe is used to achieve automatic deviation correction of the shielding conductive film by the left and right movement of the correction roller, thereby meeting production needs. Attached Figure Description
[0023] Figure 1 This is a schematic diagram of the online correction device used in the production of the shielding conductive film of the present invention.
[0024] Figure 2 for Figure 1 Schematic diagram of cross section AA (enlarged and partially omitted);
[0025] The components are: A. Online monitoring unit; 1. Track rod; 2. Slide seat; 20. Seat body; 21. Arm fork; 3. Tilting arm; 4. Mounting seat; 40. Mounting panel; 400. Mounting hole; 41. Connecting panel; 5. Infrared sensor probe; 6. Driver; 60. Lead screw; 61. Drive wheel; 7. Connector;
[0026] B. Online correction unit; b1. Correction roller; b2. Power unit; b20. Power rod; b21. First bushing; b22. Second bushing; b23. First connecting rod; b24. Second connecting rod; b25. Extension rod; b26. Electromagnetic coil;
[0027] M, Shielding conductive film. Detailed Implementation
[0028] To make the above-mentioned objects, features, and advantages of the present invention more apparent and understandable, the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments. Many specific details are set forth in the following description to provide a thorough understanding of the present invention. However, the present invention can be practiced in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0029] In the description of this invention, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.
[0030] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this invention, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0031] In this invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.
[0032] In this invention, unless otherwise expressly specified and limited, "above" or "below" the second feature can mean that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediate medium. Furthermore, "above," "over," and "on top" of the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0033] It should be noted that when an element is referred to as being "fixed to" or "set on" another element, it can be directly on the other element or there may be an intervening element. When an element is considered to be "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementation.
[0034] like Figure 1 As shown, the online correction device for producing shielding conductive film in this embodiment includes an online monitoring unit A and an online correction unit B.
[0035] Specifically, the online monitoring unit A includes a track rod 1 extending along the width direction of the shielding conductive film M and located on one side of the front of the shielding conductive film M, a slide block 2 slidably mounted on the track rod 1, a flip arm 3 rotatably mounted on the slide block 2 about a center line parallel to the length direction of the track rod 1, a mounting base 4 located at the end of the flip arm 3 away from the slide block 2, an infrared sensing probe 5 mounted on the mounting base 4, and a driver 6 that drives the slide block 2 to move linearly along the track rod 1, wherein the infrared sensing probe 5 is perpendicular to the shielding conductive film M that it passes through.
[0036] Specifically, the track rod 1 is located above the front side of the shielding conductive film M, and the slide 2 is located above the track rod 1.
[0037] The actuator 6 includes a lead screw 60 extending along the length of the track rod 1 and a drive wheel 61 disposed at the end of the lead screw 60, wherein the lead screw 60 and the slide 2 form a transmission screw. Using a simple transmission screw to achieve linear motion not only ensures accurate distance movement but also provides smooth linear motion.
[0038] Combination Figure 2 As shown, the slide 2 includes a seat body 20 that cooperates with the lead screw 60, and an arm fork 21 extending from the end of the seat body 20 and inserted into the track rod 1. The use of an inserted arm fork facilitates the formation of the transmission lead screw (that is, restricts the rotation of the slide relative to the lead screw), and also facilitates the guidance of linear motion.
[0039] The track rod 1 has a circular cross-section, and the fork arm 21 is U-shaped, with the diameter of the bottom of the U-shape being equal to the outer diameter of the track rod 1. Once connected, the surfaces fit together perfectly, ensuring accurate movement.
[0040] The fork arm 21 is inserted into the track rod 1 with its opening facing downwards. This layout facilitates implementation.
[0041] In this example, the bottom of the opening of the fork 21 is located below the bottom of the track rod 1. This provides the best effect.
[0042] The tilting arm 3 is tilted from top to bottom, with its upper end adjustablely mounted on the base body 20 via bolts, and its lower end positioned close to the shielding conductive film M. The tilting arm's rotation allows for easy adjustment of the infrared sensor's angle, ensuring it is perpendicular to the shielding conductive film it passes over.
[0043] In addition, the mounting base 4 includes a mounting panel 40 arranged parallel to the shielding conductive film M, a connecting panel 41 for connecting the mounting panel 40 to the flip arm 3, and an infrared sensing probe 5 mounted on the mounting panel 40.
[0044] The mounting panel 40 has mounting holes 400 extending along the width of the shielding conductive film M. The infrared sensing probe 5 is movably mounted on the mounting holes 400 via the connector 7, allowing for fine-tuning.
[0045] The connecting panel 41 and the mounting panel 40 are vertically arranged, with the connecting panel 41 attached to one side of the flip arm 3. This ensures the strength of the mounting base and also facilitates the parallel adjustment of the mounting panel 40 and the shielding conductive film M.
[0046] The online correction unit B includes a correction roller b1 that is attached to the back of the shielding conductive film M and extends along the width direction of the shielding conductive film M, a power unit b2 that drives the correction roller b1 to move in the left and right direction, and a control processor that can receive information obtained by the infrared sensing probe 5. The shielding conductive film M that is in contact with the correction roller b1 moves synchronously with the correction roller b1, and the control processor is connected to the power unit b2.
[0047] The power unit b2 includes a power rod b20 arranged parallel to the alignment roller b1 and capable of moving along its own length, a first bushing b21 and a second bushing b22 sleeved at both ends of the alignment roller b1, and a first connecting rod b23 and a second connecting rod b24. The two ends of the first connecting rod b23 are rotatably connected to the first bushing b21 and the left end of the power rod b20, respectively; the two ends of the second connecting rod b24 are rotatably connected to the second bushing b22 and the right end of the power rod b20, respectively. The power rod b20, the first connecting rod b23, the second connecting rod b24, and the alignment roller b1 form a parallelogram structure. Thus, the movement of the parallelogram not only drives the shielding conductive film to move left and right, but also pushes the alignment roller forward to further tension the shielding conductive film.
[0048] An extension rod b25 is formed at the end of the power rod b20. The power unit b2 also includes an electromagnetic coil b26 with the extension rod b25 as its core, wherein the electromagnetic coil b26 is connected to the control processor circuit. The movement of the power rod is achieved by energizing the electromagnetic coil.
[0049] In this example, there are two extension rods b25, which are concentrically located at both ends of the power rod b20. There are two corresponding electromagnetic coils b26, and the current flows in opposite directions. This makes it easier to implement left or right correction shielding conductive film.
[0050] In summary, this embodiment has the following advantages:
[0051] 1. By adjusting the angle and position of the infrared sensing probe, not only can the online monitoring of the edge of the shielding conductive film at different angles be satisfied, but it can also ensure that the infrared sensing probe is always perpendicular to the shielding conductive film it passes through, thus achieving high accuracy.
[0052] 2. With the insertion of the U-shaped arm fork, it is not only convenient to form the transmission screw (that is, to limit the rotation of the slide relative to the screw), but also convenient to guide the linear motion. In addition, with the fine adjustment of the mounting hole and the connector, the accuracy of adjusting the displacement of the external induction probe is ensured.
[0053] 3. Based on the information fed back by the external induction probe, the left and right movement of the correction roller realizes the automatic correction of the shielding conductive film, thereby meeting the production needs;
[0054] 4. During the correction process, the movement of the parallelogram not only drives the shielding conductive film to move left and right, but also pushes the correction roller forward to further tighten the shielding conductive film.
[0055] The present invention has been described in detail above, with the aim of enabling those skilled in the art to understand and implement the invention. However, this description should not be construed as limiting the scope of protection of the invention. All equivalent changes or modifications made in accordance with the spirit and essence of the invention should be included within the scope of protection of the invention.
Claims
1. An online deviation correction device for the production of shielding conductive film, the online deviation correction device comprising an online monitoring unit and an online deviation correction unit, characterized in that: The online monitoring unit includes a track rod extending along the width direction of the shielding conductive film and located on the front or back side of the shielding conductive film, a slide seat slidably arranged on the track rod, a flip arm arranged on the slide seat for rotation and adjustment around a center line parallel to the length direction of the track rod, a mounting seat arranged on the flip arm away from the end of the slide seat, an infrared sensing probe installed on the mounting seat, and a driver for driving the slide seat to move linearly on the track rod, wherein the infrared sensing probe is arranged perpendicular to the shielding conductive film passing through; the online correction unit includes a device attached to the back side of the shielding conductive film and arranged along the track rod. A deflection correction roller extending in the width direction of the shielding conductive film, a power device driving the deflection correction roller to move in the left and right directions, and a control processor capable of receiving information obtained by the infrared sensing probe, wherein the shielding conductive film in contact with the deflection correction roller moves synchronously with the deflection correction roller, and the control processor is connected to the power device; the driver includes a lead screw extending in the length direction of the track rod and a driving wheel set at the end of the lead screw, wherein the lead screw and the slide seat form a transmission screw, and the slide seat includes a seat body matched with the lead screw, a seat body extending from the end of the seat body and inserted on the track rod. arm fork; the cross section of the track rod is circular, the arm fork is U-shaped, and the diameter of the bottom of the U is equal to the outer diameter of the track rod; the track rod is located above the shielding conductive film, the sliding seat is located above the track rod, the opening of the arm fork is inserted into the track rod downward, and the bottom of the opening of the arm fork is located below the bottom of the track rod; the mounting seat includes a mounting panel arranged parallel to the shielding conductive film, a connecting panel for connecting the mounting panel to the flip arm, and the infrared sensing probe is mounted on the mounting panel; a mounting panel is provided on the mounting panel along the width of the shielding conductive film The infrared sensing probe is movably mounted on the mounting hole through a joint; the power device includes a power rod which is arranged in parallel with the deviation-correcting roller and can move along its own length direction, a first shaft sleeve and a second shaft sleeve which are sleeved on both ends of the deviation-correcting roller, and a first connecting rod and a second connecting rod, wherein the two ends of the first connecting rod are respectively rotatably connected to the first shaft sleeve and one end of the power rod; the two ends of the second connecting rod are respectively rotatably connected to the second shaft sleeve and the other end of the power rod, and the power rod, the first connecting rod, the second connecting rod, and the deviation-correcting roller form a parallelogram structure.
2. The online deviation correction device for the production of shielding conductive film according to claim 1 is characterized in that: An extension rod is formed at the end of the power rod, and the power device also includes an electromagnetic coil with the extension rod as the rod core, wherein the electromagnetic coil is connected to the control processor circuit.
3. The online deviation correction device for the production of shielding conductive film according to claim 2 is characterized in that: There are two extension rods which are arranged concentrically with the power rod at two ends of the power rod. There are two electromagnetic coils correspondingly, and the current flows in opposite directions.
Citation Information
Patent Citations
Online deviation rectifying device for shielding conductive film production
CN214359326U