A device for transporting wall panels

By designing a lightweight wall panel installation device including moving, adjustment and lifting mechanisms, and vertically installing the motor with brakes and rotary plates, the existing equipment is solved, and the problem of bulky and high cost is achieved, and the rapid and accurate Wall panel installation and low-cost construction solutions.

CN112694034BActive Publication Date: 2025-02-11GUANGDONG MEIJIETE INTELLIGENT MFG TECH CO LTD
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Patent Information

Application Number
CN202110003256.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-01-04
Publication Date
2025-02-11
Estimated Expiration
2041-01-04

AI Technical Summary

Technical Problem

The existing prefabricated lightweight wall panel installation equipment is bulky and costly, and the structure is complex when changing the wall panel from horizontal to vertical, resulting in excessive weight of the equipment and difficult to promote and popularize.

Method used

A device including a moving mechanism, an adjustment mechanism and a lifting mechanism is designed. The wall panel is installed vertically using a motor with a brake and a rotating plate. The fork foot board and nylon strap are fixed. The weight of the equipment is controlled within 100 kg.

Benefits of technology

It realizes the rapid and accurate installation of wall panels, reduces the pressure on floor panels during construction, and the equipment is easy to disassemble and transport, with low cost, high cost performance and fast promotion.

✦ Generated by Eureka AI based on patent content.

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Abstract

This scheme discloses a device for transporting wall panels, which includes: a moving mechanism, an adjustment mechanism and a lifting mechanism; the moving mechanism includes a base and wheels, and the base is fixed above the wheels; the adjustment mechanism includes a vertical pipe and a boom, the vertical pipe is arranged on the base, and the boom is installed on the upper end of the vertical pipe; the lifting structure includes a sliding rod, a skateboard and a rotating plate, the sliding rod is arranged on the base, the skateboard can move up and down along the sliding rod, and the rotating plate is connected to the skateboard; the boom is connected to the skateboard through a wire rope, and the wall panel is fixed on the rotating plate and transported to a designated position by sliding the skateboard up and down. The equipment of the scheme focuses on practicality, fast and accurate installation speed, and convenient installation and adjustment of the height, verticality and flatness of the wall panel; it has high cost performance, is easily accepted by most construction workers, and is quickly promoted.
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Description

Technical Field

[0001] The invention relates to the technical field of engineering machinery, and in particular to a device for transporting wall panels. Background Art

[0002] The installation of assembled lightweight wall panels is currently mostly done manually. Although there are electric installation equipment on the market, such equipment is usually bulky, generally weighing about 400 kilograms, and the weight of a group of wall panels to be transported is usually about 100 kilograms, so the total weight of the installation equipment and wall panels is about 500 kilograms. During construction, the wall panels to be installed are usually transported to the floor to be installed, and then installed on the wall manually. For newly completed floor panels, a certain amount of maintenance time is often required. If, due to the construction period, wall panels are installed on a building that has just been completed but has not been fully maintained, the total weight of the wall panels and installation equipment will be too large, which will cause excessive pressure on the newly completed floor panels, easily causing cracks in the floor panels and affecting the service life of the floor panels. On the other hand, when the wall panels are transported to the installation floor, they are usually placed horizontally on the ground. When installing, the wall panels need to be installed vertically. The existing installation equipment uses hydraulics as the rotational power when changing the wall panels from horizontal to vertical. The power device has a complex structure and requires accessories such as batteries, hydraulic stations, and oil cylinders. This results in the installation equipment being too heavy and the equipment cost being too high. In addition, the grippers used to fix the wall panels in the existing installation equipment are too large. When removing the wall panels, the width required to remove the grippers exceeds 10 centimeters. When installing wall panels, the gap between the wall panels and the facade to be installed is generally about 2 centimeters. In this way, the equipment cannot be used for installation when installing the last wall panel. In addition, the existing installation equipment is not easy to assemble and disassemble. If there is no freight elevator during construction, the aisle space is small and inconvenient to enter and exit, so it cannot be used. At the same time, the high cost also makes it difficult to promote and popularize the existing installation equipment. Summary of the invention

[0003] One object of the present invention is to provide a device for transporting wall panels.

[0004] To achieve the above objectives, this plan is as follows:

[0005] A device for transporting wall panels, the device comprising: a moving mechanism, an adjusting mechanism and a lifting mechanism;

[0006] The mobile mechanism comprises a base and wheels, wherein the base is fixed above the wheels;

[0007] The adjustment mechanism comprises a vertical pipe and a suspension arm, wherein the vertical pipe is arranged on the base, and the suspension arm is installed on the upper end of the vertical pipe;

[0008] The lifting structure comprises a sliding rod, a sliding plate and a rotating plate, wherein the sliding rod is arranged on the base, the sliding plate can move up and down along the sliding rod, and the rotating plate is connected to the sliding plate;

[0009] The boom is connected to the slide plate through a steel wire rope, and the wall panel is fixed on the rotating plate and is transported to a designated position by sliding the slide plate up and down.

[0010] Preferably, the moving mechanism also includes a hand-pushing part, which is a hand-pushing rod arranged on the base; the wheels include a running wheel and a steering wheel; the steering wheel is arranged on the base below the hand-pushing rod, and the running wheel and the steering wheel are respectively arranged on both sides below the base.

[0011] Preferably, the adjustment mechanism further comprises a motor, wherein the motor is disposed on the base and connected to the steel wire rope.

[0012] Preferably, the riser comprises an upper riser and a lower riser, the upper riser and the lower riser are connected via a connecting pipe, the connecting pipe is fixedly connected to the upper riser, the connecting pipe is sleeved with the lower riser, the outer diameter of the connecting pipe is slightly smaller than the inner diameter of the lower riser, and the connecting pipe can reciprocate in the axial direction in the lower riser.

[0013] Preferably, the adjustment mechanism further comprises a jack, one end of the jack is fixedly connected to the upper supporting plate on the upper riser, and the other end of the jack is fixedly connected to the lower supporting plate on the lower riser.

[0014] Preferably, the fastening mechanism comprises two sets of fork legs, a strap and a strap fastener which are arranged perpendicularly to each other on the rotating plate.

[0015] Preferably, the thickness of the fork foot plate is less than 1 cm, and the thickness of the binding strap is less than 1 cm.

[0016] Preferably, the lifting mechanism further comprises a rotating motor and a rotating shaft arranged on the slide plate, and the rotating plate is connected to the slide plate via the rotating shaft.

[0017] Preferably, the rotating motor is a motor with a brake.

[0018] Preferably, the device further comprises an oblique support rod, the upper end of the oblique support rod is connected to the upper end of the slide plate, and the lower end of the oblique support rod is connected to the base.

[0019] The beneficial effects of this program are as follows:

[0020] 1. The equipment weight of this solution is controlled within 100 kg, so it is light in weight, reducing the impact of excessive construction weight on the floor during construction;

[0021] 2. When the equipment of this scheme changes the wall panel from horizontal to vertical, a motor with a brake is used, and the motor shaft is directly connected to the rotating plate for rotation, which is simple, convenient and low-cost;

[0022] 3. When fixing the wall panels, the equipment of this solution adopts the method of fixing forks and nylon straps. The thickness of the fixing forks and nylon straps is less than 1 cm, so the wall panels in any position can be installed;

[0023] 4. The equipment of this solution is easy to disassemble and install, and is convenient for manual transportation to the floor and disassembly and transportation back to the ground after on-site installation;

[0024] 5. The equipment of this solution focuses on practicality, with fast and accurate installation speed, and is convenient for installing and adjusting the height, verticality, and flatness of wall panels. It has high cost performance, is easily accepted by most construction workers, and is quickly promoted. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] In order to more clearly illustrate the implementation of the present scheme, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present scheme. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0026] Figure 1 It is a schematic diagram of the equipment structure;

[0027] Figure 2 It is a schematic diagram of the cross section of the equipment aa;

[0028] Among them, 1-base; 2-walking wheel; 3-steering wheel; 4-motor; 5-hand push rod; 6-lower vertical pipe; 7-upper vertical pipe; 8-jack; 9-boom; 10-wire rope; 11-slide rod; 12-diagonal support rod; 13-slide plate; 14-rotating plate; 15-first set of fork foot plates; 16-second set of fork foot plates; 17-binding strap; 18-binding strap fastener; 19-rotating motor; 20-rotating shaft; 21-connecting pipe; 22-upper support plate; 23-lower support plate. DETAILED DESCRIPTION

[0029] The implementation method of this solution will be further described in detail below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of this solution, rather than an exhaustive list of all the embodiments. It should be noted that the embodiments in this solution and the features in the embodiments can be combined with each other without conflict.

[0030] The terms "first", "second", etc. (if any) in the specification and claims and the above-mentioned drawings are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that the terms used in this way are interchangeable where appropriate so that the embodiments described herein can be implemented in an order other than that illustrated or described herein. In addition, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device that includes a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.

[0031] like Figure 1 and 2 As shown, a device for transporting wall panels includes a base 1, a running wheel 2 and a steering wheel 3. The base 1 is arranged above the running wheel 2 and the steering wheel 3, and the running wheel 2 and the steering wheel 3 are respectively arranged at both ends of the base 1; a push rod 5 is provided at one end of the base 1, and the steering wheel 3 is installed below the base 1 at one end of the push rod 5, and the switch of the motor 4 can be set on the push rod 5.

[0032] The adjustment mechanism installed on the base includes an upper riser 7, a lower riser 6, a boom 9, a jack 8, and a motor 4; the upper riser 7 and the lower riser 6 are connected by a connecting pipe 21, the connecting pipe 21 is fixedly connected to the upper riser 7 by welding, the connecting pipe 21 is sleeved with the lower riser 6, the outer diameter of the connecting pipe 21 is slightly smaller than the inner diameter of the lower riser 6, and the connecting pipe 21 can reciprocate in the axial direction in the lower riser 6; the connecting pipe 21 is sleeved on the lower riser 6 The length inside the lower riser 6 has the function of balancing the upper riser and stabilizing the boom. The upper end of the jack 8 is connected to the upper support plate 22 fixed on the upper riser 7, and the upper support plate 22 is connected to the upper riser 7 by bolts; the lower end of the jack 8 is connected to the lower support plate 23 fixed on the lower riser 6, and the lower support plate 23 is connected to the lower riser 6 by bolts; the boom 9 is installed at the upper end of the upper riser 7; one end of the wire rope 10 is connected to the motor 4, and the other end is connected to the slide plate 13.

[0033] The lifting mechanism includes a slide bar 11, a slide plate 13 and a rotating plate 14. The slide bar 11 is arranged on the base 1. The slide plate 13 can move up and down along the slide bar 11. A rotating motor 19 and a rotating shaft 20 are arranged on the slide plate 13. The rotating plate 14 is connected to the slide plate 13 through the rotating shaft 20. A first group of fork legs 15 and a second group of fork legs 16, a strap 17 and a strap fastener 18 are arranged perpendicular to each other on the rotating plate 14. Preferably, the thickness of the two groups of fork legs is less than 1 cm, and the thickness of the strap 17 is also less than 1 cm; preferably, the rotating motor 19 is a motor with a built-in brake.

[0034] For the sake of safety and stability of the equipment, an oblique support rod 12 is further provided, the upper end of the oblique support rod 12 is connected to the upper end of the slide plate 13 , and the lower end of the oblique support rod 12 is connected to the base 1 .

[0035] Start the motor 4, the wire rope 10 connected to the motor 4 drives the slide plate 13 to the lowest position, and the hand push rod 5 is pushed by manpower to adjust the steering wheel 3, so that the first set of fork foot plates 15 on the rotating plate 14 are facing the middle of the wall plate, and the second set of fork foot plates 16 are close to the bottom edge of the wall plate; use the strap 17 and the strap fastener 18 to fix the wall plate on the rotating plate 14, and after the strap 17 is connected and fastened firmly with the strap fastener 18, adjust the jack 8 so that the jack 8 drives the upper riser 7 to rise At this time, the distance that the jack 8 drives the upper riser 7 to rise is 1 / 2 of the lifting distance of the jack 8, so as to leave adjustment space for the vertical fine-tuning of the wall panel position when the wall panel is installed later. The jack 8 limits the up and down movement distance of the upper riser 7; after the wall panel is fixed on the rotating plate 14, the hand push rod 5 is pushed to transport the wall panel to the vicinity of the root of the facade where the wall panel is to be installed; the motor 4 is started again, and the wire rope 10 drives the slide plate 13 to leave Open the ground to a certain height, the height from the ground must be sufficient to ensure that the wall panel does not touch the ground when it rotates 90 degrees, start the rotating motor 19, and rotate the rotating plate 14 90 degrees from horizontal to vertical; turn on the motor 4 again, the wire rope 10 drives the slide plate 13 to move, so that the wall panel fixed on the rotating plate 14 is basically located at the installation position in the vertical direction, loosen the strap 17 and the strap fastener 18, so that there is no obstacle between the wall panel and the vertical surface to be installed, only two groups of fork foot plates, at this time, the vertical position of the wall panel is fine-tuned, and the upper riser 7 is driven up and down by the jack 8, thereby driving the wire rope 10 and the slide plate 13 to move up and down. When the wall panel is adjusted to a suitable height position, the wall panel is manually pushed so that the wall panel is completely suitable for installation in the horizontal and vertical positions. At this time, cement mortar and prefabricated cement special wedge blocks are used to fix the wall panel up and down, and the first group of fork foot plates 15 and the second group of fork foot plates 16 are pulled out, and the wall panel caulking installation is completed.

[0036] The weight of the equipment in this embodiment can be controlled within 100 kilograms, so it is light and can reduce the impact of excessive construction weight on the floor during construction. When the wall panel is changed from horizontal to vertical, the motor with a brake is used, and the motor shaft is directly connected to the rotating plate, so that the operation is simple, convenient and low-cost. The fixed fork feet plus nylon straps are used for fastening, and the thickness of the fixed fork feet and the nylon straps are both within 1 cm, so that the wall panels in any position can be installed. Therefore, this equipment has the characteristics of easy disassembly and installation, convenient manual transportation to the floor, and easy disassembly and transportation to the ground after on-site installation. It is also practical, fast and accurate in installation, and convenient for installing and adjusting the height, verticality and flatness of the wall panels. It has high cost performance, is easily accepted by most construction workers, and is quickly promoted.

[0037] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not limitations on the implementation methods of the present invention. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made based on the above description. It is impossible to list all the implementation methods here. All obvious changes or modifications derived from the technical solution of the present invention are still within the protection scope of the present invention.

Claims

1. A device for transporting wall panels, characterized in that: The device comprises: a moving mechanism, an adjusting mechanism and a lifting mechanism; The mobile mechanism comprises a base (1), a push portion and wheels, wherein the base is mounted above the wheels; the push portion is a push rod (5) arranged on the base (1); the wheels comprise a running wheel (2) and a steering wheel (3); the steering wheel (3) is arranged on the base (1) below the push rod (5), and the running wheel (2) and the steering wheel (3) are respectively arranged on both sides below the base (1); The adjustment mechanism comprises a vertical pipe, a motor and a suspension arm (9), wherein the vertical pipe is arranged on the base (1), and the suspension arm (9) is installed on the upper end of the vertical pipe; the motor (4) is arranged on the base (1), and the motor (4) is connected to a steel wire rope (10); The lifting mechanism comprises a sliding rod (11), a sliding plate (13) and a rotating plate (14); the sliding rod (11) is arranged on the base (1); the sliding plate (13) can move up and down along the sliding rod (11); the rotating plate (14) is connected to the sliding plate (13); and a fastening mechanism for fixing the wall panel is arranged on the rotating plate (14); The boom (9) is connected to the slide plate (13) via a steel wire rope (10); the wall panel is fixed on the rotating plate (14) and is transported to a designated position by sliding the slide plate (13) up and down.

2. The device according to claim 1, characterized in that The riser comprises an upper riser (7) and a lower riser (6); the upper riser (7) and the lower riser (6) are connected via a connecting pipe (21); the connecting pipe (21) is fixedly connected to the upper riser (7); the connecting pipe (21) is sleeved with the lower riser (6); the outer diameter of the connecting pipe (21) is slightly smaller than the inner diameter of the lower riser (6); and the connecting pipe (21) can reciprocate in the axial direction in the lower riser (6).

3. The device according to claim 2, characterized in that The adjustment mechanism also includes a jack (8), one end of the jack (8) is fixedly connected to an upper support plate (22) on the upper riser (7), and the other end of the jack (8) is fixedly connected to a lower support plate (23) on the lower riser (6).

4. The device according to claim 1, characterized in that The fastening mechanism comprises two groups of fork legs arranged perpendicularly to each other on the rotating plate (14), a binding belt (17) and a binding belt fastener (18).

5. The device according to claim 4, characterized in that The thickness of the two sets of fork foot plates is less than 1 cm, and the thickness of the binding belt (17) is less than 1 cm.

6. The device according to claim 1, characterized in that The lifting mechanism further comprises a rotating motor (19) and a rotating shaft (20) arranged on the slide plate (13); the rotating plate (14) is connected to the slide plate (13) via the rotating shaft (20).

7. The device according to claim 6, characterized in that The rotating motor (19) is a motor with a brake.

8. The device according to claim 1, characterized in that The device also includes an oblique support rod (12), the upper end of the oblique support rod (12) is connected to the upper end of the sliding rod (11), and the lower end of the oblique support rod (12) is connected to the base (1).

Citation Information

Patent Citations

  • Equipment for conveying wallboards

    CN214299118U