A curing furnace, product baking and conveying equipment and processing method
By designing the independent control furnace and automation transportation equipment controlled by multi -temperature zones, the problem of uneven heating and low production efficiency in existing technologies has been solved, and efficient and fine heating control and automated production have been achieved.
Patent Information
- Application Number
- CN202110119665.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-01-28
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2041-01-28
AI Technical Summary
The existing vertical curing furnaces have problems such as uneven temperature, high failure rate, low production efficiency, and inability to achieve intelligent control during the heating process of products in the 3C, automotive electronics and semiconductor industries.
A curing oven including multiple independent ovens and adjustable temperature zones is designed. It is equipped with a temperature control device, a data acquisition module and a communication module to achieve refined control of the temperature in multiple temperature zones and multiple sections, and through lifting loading and stacking and lifting and disassembly devices to realize automated transportation and processing of products.
It achieves refined control of heating, heat preservation, and cooling during the baking process, reduces temperature fluctuations, improves product quality and production efficiency, reduces failure rates, and supports intelligent control and automated production.
Smart Images

Figure CN112781344B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of heating equipment, and in particular to a curing furnace, product baking and conveying equipment and a processing method. Background Art
[0002] At present, the curing and baking for 3C, automotive electronics, and semiconductor industries in the market mostly use vertical curing furnaces. The products of 3C, automotive electronics, and semiconductor industries need to meet relatively special heating conditions when heating, otherwise it will affect the curing of the glue (different glues used in products have different curing times, temperatures, and other conditions), which will in turn affect product quality, cause waste, and increase production costs.
[0003] Existing vertical curing furnaces have the following disadvantages: 1) The vertical curing furnace has a cavity space for accommodating products, which is large, the baking temperature fluctuates greatly, the heating uniformity of each product is poor, and the failure rate is high; 2) The number of products stored in the vertical curing furnace is limited, which is not conducive to batch processing and affects production efficiency; 3) The baking time cannot be set, and the baking time is limited, and some products require a longer baking time; 4) A constant temperature is set in the vertical curing furnace, and the product will receive thermal shock when entering the furnace (before entering, the product temperature is lower than the temperature in the furnace) and when exiting the furnace after heating (when exiting, the product temperature is higher than the external environment temperature), which affects the product quality; 5) When the product is heated in the curing furnace for a preset time and needs to be taken out and transferred to the subsequent process, if the equipment used in the subsequent process fails, causing the product to be stranded in the curing furnace and unable to be transferred, continuing to heat the product will greatly affect the product quality; 6) It is too dependent on the environment and is not scalable. It is impossible to add intelligent modules such as data acquisition and communication modules, and it is impossible to achieve intelligent control.
[0004] In addition, during the entire operation process of the product from loading, heating, to output, there is a dependency relationship between the various devices involved. If a problem occurs in a certain device, the equipment involved in the subsequent process needs to be stopped. For example, a sudden stop of the entire line or a failure cannot be dealt with (once a stop or failure occurs at the back end of the line, the panel must be manually forced to be arranged), maintenance is difficult, which greatly affects product quality and production efficiency, and cannot achieve automated production. Summary of the invention
[0005] In order to solve the problems existing in the prior art, the present invention provides a curing furnace, a product baking and conveying device and a processing method, and the technical scheme is as follows:
[0006] The present invention provides a curing oven, which comprises a plurality of independent baking ovens and baking frames for being placed in the baking ovens, each baking oven having one or more temperature zones therein, the baking oven comprising a box body and a box door, the box body and the box door enclosing a closed chamber for accommodating the baking frames, and a temperature control device for adjusting the temperature of each temperature zone is arranged inside the baking oven;
[0007] The baking frame comprises a box body, wherein the box body has a hollow space, and a plurality of supporting structures are arranged in the hollow space from top to bottom along the height direction thereof, and the supporting structures are used for placing products to be heated.
[0008] Furthermore, each baking box is provided with an air duct for hot air circulation, and a baking frame is placed in each temperature zone.
[0009] Furthermore, the temperature control device includes a controller, a heating element corresponding to each temperature zone, and a temperature sensor corresponding to each temperature zone, wherein the temperature sensor is used to detect the temperature of the corresponding temperature zone and send the detection result to the controller, and the controller is used to adjust the temperature in the temperature zone according to the detection result so that the temperature in the temperature zone reaches a preset temperature;
[0010] The curing oven also includes a data acquisition module and a communication module connected to the controller.
[0011] The present invention also provides a product baking and conveying device, which includes a lifting and loading device, a stacking device, a lifting and disassembling device, and a curing oven, wherein the curing oven includes a plurality of baking boxes and a baking frame for being placed in the baking boxes;
[0012] The lifting and loading device is used to transport the product into the baking frame, the stacking device is used to transport the baking frame into the baking oven, and is used to transport the heated baking frame to the unloading position; the lifting and disassembling device is used to grab the product in the baking frame at the unloading position and make it leave the baking frame.
[0013] Furthermore, the lifting and loading device includes a first lifting module, a first loading module, a first driving mechanism and a second driving mechanism, wherein the first driving mechanism is used to drive the first loading module to move up and down along the height direction of the first lifting module; the first loading module includes a first loading track and a push rod, the second driving mechanism is used to drive the product to move along the first loading track, and the push rod is used to push the product into the baking frame;
[0014] The stacking device comprises a second lifting module, a stacking assembly, a third driving mechanism and a fourth driving mechanism, wherein the third driving mechanism is used to drive the stacking assembly to move up and down along the height direction of the second lifting module, the stacking assembly comprises a fork transfer platform for forking the baking frame, and the fourth driving mechanism is used to drive the fork transfer platform to move in the horizontal direction;
[0015] The lifting and disassembly device includes a third lifting module, a second loading module, a fifth driving mechanism and a sixth driving mechanism. The fifth driving mechanism is used to drive the second loading module to move up and down along the height direction of the third lifting module; the second loading module includes a second loading rail and a hook. The hook is used to transfer the product that has been heated in the baking frame to the second loading rail. The sixth driving mechanism is used to drive the product to move along the second loading rail.
[0016] Further, the first loading track includes two first horizontal tracks arranged opposite to each other, and the lifting and loading device further includes a first adjustment mechanism for adjusting the distance between the two first horizontal tracks;
[0017] The second loading track includes two second horizontal tracks that are arranged opposite to each other, and the lifting and disassembly device also includes a second adjustment mechanism for adjusting the distance between the two second horizontal tracks.
[0018] Furthermore, the product baking and conveying equipment also includes two racks for placing baking frames, the two racks are respectively located on both sides of the curing oven, and the racks are provided with multiple clamping mechanisms for positioning the baking frames; the curing oven also includes a shell for accommodating the baking box, and an alarm light bar is provided on at least one side of the shell, and the alarm light bar is electrically connected to the temperature control device.
[0019] The present invention further provides a method for processing a product baking conveying device, which comprises the following steps:
[0020] S1. First, the product is transported to the lifting loading device, and then the lifting loading device is used to transport the product to the baking frame;
[0021] S2, using a stacking device to transport the baking frame in step S1 to a baking box of a curing furnace, and the baking box heats the product in the baking frame. When the heating time of the baking box reaches a preset heating time threshold, and the heating temperature reaches a preset heating temperature threshold, the stacking device is used to transport the heated baking frame to an unloading position;
[0022] S3, using the lifting and disassembling device to move the product in the baking frame located at the unloading position in step S2 to the outside of the baking frame.
[0023] Further, in step S1, the baking frame is located on a rack, and the rack is arranged on one side of the curing oven; in step S2, another rack is arranged at the unloading position, and the rack is arranged on the other side of the curing oven.
[0024] Further, it is performed by the product baking and conveying equipment.
[0025] The beneficial effects brought by the technical solution provided by the present invention are as follows:
[0026] The product baking conveying equipment designed by the present invention can realize multi-temperature zone and multi-stage temperature control, and can realize refined control of heating, heat preservation and cooling during the baking process, and can cope with some special products that have requirements for heating slope or are sensitive to thermal shock, and ensure product quality; the use of multi-temperature zone closed baking solves the problem of temperature difference fluctuation caused by uneven temperature within the zone;
[0027] The product baking conveying equipment designed by the present invention is provided with a baking frame, which can hold products of different sizes, shapes and quantities, is more flexible to use and improves the baking capacity; for different products, there is no need to modify the baking box, and only the corresponding baking frame needs to be designed, which greatly reduces the production cost and has universality;
[0028] The product baking and conveying equipment provided by the present invention has small temperature difference, low failure rate, supports multiple communication docking, has modular design, is easy to maintain, and is widely used. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0030] Figure 1 is a front view of a product baking and conveying device provided by an embodiment of the present invention;
[0031] Figure 2 is a three-dimensional diagram of a product baking and conveying device provided by an embodiment of the present invention;
[0032] Figure 3 is a three-dimensional diagram of a curing oven provided by an embodiment of the present invention;
[0033] Figure 4 is a three-dimensional diagram of the interior of a curing furnace provided by an embodiment of the present invention;
[0034] Figure 5 is a three-dimensional diagram of a baking frame provided by an embodiment of the present invention;
[0035] Figure 6 is a three-dimensional diagram of a storage rack provided by an embodiment of the present invention;
[0036] Figure 7 is a three-dimensional diagram of a lifting and loading device provided by an embodiment of the present invention;
[0037] Figure 8 yes Figure 7 A magnified image of
[0038] Fig. 9 is a three-dimensional diagram of a stacking device provided by an embodiment of the present invention;
[0039] Fig.10 is a three-dimensional diagram of a lifting and disassembling device provided in an embodiment of the present invention;
[0040] Fig.11 yes Fig.10 Magnified image of .
[0041] Among them, the figure marks include: 1-baking box, 11-air duct, 12-hot exhaust motor, 13-heat circulation motor, 14-cold air filtering device, 15-automatic opening and closing door mechanism, 2-baking frame, 21-support structure, 3-lifting and loading device, 31-first lifting module, 32-first driving mechanism, 33-second driving mechanism, 34-first loading track, 35-push rod, 36-first adjusting mechanism, 37-first cylinder, 4-stacking device, 41-second lifting module, 42-third driving mechanism, 43-fourth driving mechanism, 44-fork docking platform, 5-lifting and disassembly device, 51-third lifting module, 52-fifth driving mechanism, 53-sixth driving mechanism, 54-second loading track, 55-hook, 56-second adjusting mechanism, 57-second cylinder, 6-product, 7-shelf, 71-clamping mechanism, 8-alarm light bar. DETAILED DESCRIPTION
[0042] In order to enable those skilled in the art to better understand the scheme of the present invention, the technical scheme in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention.
[0043] It should be noted that the terms "first", "second", etc. in the specification and claims of the present invention and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of the present invention described herein can be implemented in an order other than those illustrated or described herein. In addition, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusions, for example, a process, method, device, product or equipment that includes a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or equipment.
[0044] In one embodiment of the present invention, a curing furnace is provided. Figure 3 and Figure 4 The curing oven includes a plurality of independent baking ovens 1 and a baking frame 2 for being placed in the baking ovens 1 .
[0045] The products processed in the curing furnace provided by the present invention are for 3C, automotive electronics and semiconductor industries.
[0046] Each baking oven 1 has one or more temperature zones inside. The baking oven 1 includes a box body and a door. The door of the baking oven 1 can move up and down along the height direction of the box body (by setting an automatic door opening and closing mechanism 15). The box body and the door enclose a closed chamber for accommodating the baking frame 2. A temperature control device for adjusting the temperature of each temperature zone is provided inside the baking oven 1. Each temperature zone is independently controlled to meet any baking time setting within 1 second to 2 hours.
[0047] The specific structure of the temperature control device is as follows: it includes a controller, a heating element corresponding to each temperature zone, and a temperature sensor corresponding to each temperature zone. The temperature sensor is used to detect the temperature of the corresponding temperature zone and send the detection result to the controller. The controller is used to adjust the temperature in the temperature zone according to the detection result so that the temperature in the temperature zone reaches the preset temperature. It can realize multi-zone and multi-stage temperature control, and can realize refined control of heating, heat preservation, and cooling during baking. It can cope with some special products that have requirements for heating slope or are sensitive to thermal shock, and ensure product quality. The use of multi-temperature zone closed baking solves the problem of temperature difference fluctuation caused by uneven temperature within the interval.
[0048] A baking frame 2 is placed in each temperature zone, and the baking frame 2 includes a box body, see Figure 5 The box body has a hollow space, and a plurality of support structures 21 are arranged in the hollow space from top to bottom along the height direction thereof. The support structure is used to place the product 6 to be heated, and the support structure 21 includes two relatively arranged slots, and the two slots are located in the same horizontal plane, and one product is placed in the two slots. One side of the baking frame 2 has an opening, and the product is placed in the hollow space through the opening. The baking frame 2 is provided to place products of different sizes, shapes, and quantities, which is more flexible to use and improves the baking capacity; for different products, there is no need to modify the baking box, and only the corresponding baking frame 2 needs to be designed, which greatly reduces the production cost and has universality. The baking frame 2 is made of high temperature resistant metal material.
[0049] The temperature zones are formed as follows: a heat insulation board is fixedly connected between the top inner wall and the bottom inner wall of the oven body of the baking oven 1 along the height direction thereof, and the heat insulation board divides the heating zone in the oven body into a plurality of temperature zones.
[0050] Each baking oven 1 is provided with an air duct 11 for hot air circulation. The air duct 11 is a hot exhaust duct that can raise the temperature of the baking oven to a balanced and smooth state in the shortest time. The baking oven 1 also includes a hot exhaust motor 12, a heat circulation motor 13 and a cold air filter device 14.
[0051] The curing oven also includes a data acquisition module and a communication module connected to the controller. The modular design can realize the expansion of various functions such as baking temperature, baking cycle, intelligent docking, and data acquisition.
[0052] The present invention also provides a product baking and conveying equipment, which includes a lifting and loading device 3, a stacking device 4, a lifting and disassembling device 5 and a curing oven, wherein the curing oven includes a plurality of independent baking ovens 1 and a baking frame 2 for being placed in the baking oven 1, the lifting and loading device 3 is used to convey the product 6 into the baking frame 2, the stacking device 4 is used to convey the baking frame 2 into the baking oven 1, and is used to convey the baking frame 2 that has completed heating to an unloading position; the lifting and disassembling device 5 is used to grab the product 6 in the baking frame 2 located at the unloading position and make it leave the baking frame 2, thereby realizing the automated processing process of the product from feeding, heating and discharging.
[0053] The specific structure of the lifting and loading device 3 is as follows: Figure 7 and Figure 8 The lifting and loading device 3 is used to transport the product 6 into the baking frame 2, and includes a first lifting module 31, a first loading module, a first driving mechanism 32 and a second driving mechanism 33. The first driving mechanism 32 is used to drive the first loading module to move up and down along the height direction of the first lifting module 31; the first loading module includes a first loading rail 34 and a push rod 35, the second driving mechanism 33 is used to drive the product 6 to move along the first loading rail 34, and the push rod 35 is used to push the product 6 into the baking frame 2.
[0054] The push rod 35 is made of anti-static material. When the push rod pushes the product on the first loading track 34 into the baking frame 2, no static electricity is generated, thereby effectively protecting the product.
[0055] The lifting loading device 3 further includes a first cylinder 37 and a slide rail, the length direction of the slide rail is consistent with the product conveying direction, and under the drive of the first cylinder, the push rod 35 moves along the length direction of the slide rail, thereby pushing the product 6 into the baking frame 2. The first cylinder is preferably a rodless cylinder.
[0056] The first driving mechanism 32 is preferably a lifting servo motor, and the second driving mechanism 33 is preferably a conveying stepping motor.
[0057] The first loading track 34 includes two first horizontal tracks arranged opposite to each other, and a transmission mechanism is arranged on each first horizontal track. The transmission mechanism has a variety of structures, one of which is as follows: the transmission mechanism includes a driving wheel, a driven wheel and a conveyor belt connecting the driving wheel and the driven wheel. Under the drive of the second driving mechanism 33, the conveyor belt moves to drive the products located on the two first horizontal tracks to move.
[0058] The lifting and loading device 3 also includes a first adjusting mechanism 36 for adjusting the distance between the two first horizontal rails. The specific structure of the first adjusting mechanism 36 is as follows: it includes at least one ball screw arranged between the two first horizontal rails, and the nut on the ball screw is connected to a first horizontal rail. When the nut moves along the length direction of the ball screw, it can drive a first horizontal rail to move, thereby adjusting the distance between the two first horizontal rails.
[0059] The first adjustment mechanism 36 also includes a first transmission assembly and a motor. The first transmission assembly includes a driving wheel, a driven wheel and a transmission belt for connecting the driving wheel and the driven wheel. The driving wheel is sleeved on the outer end of a ball screw, and the driven wheel is sleeved on the outer end of another ball screw. The motor drives the driving wheel to rotate to drive the driven wheel to rotate, thereby driving the nut on the ball screw to move along the length direction of the screw, thereby driving a first horizontal track to move.
[0060] The specific structure of the stacking device 4 is as follows: Fig. 9 , which includes a second lifting module 41, a stacking assembly, a third driving mechanism 42 and a fourth driving mechanism 43. The third driving mechanism 42 is used to drive the stacking assembly to move up and down along the height direction of the second lifting module 41. The stacking assembly includes a fork transfer platform 44 for forking the baking frame 2. The fourth driving mechanism 43 is used to drive the fork transfer platform 44 to move in the horizontal direction, that is, to move closer to or away from the baking frame. The stacking assembly is preferably a two-stage telescopic material fork.
[0061] The specific structure of the lifting and disassembling device 5 is as follows: Fig.10 and Fig.11 , which includes a third lifting module 51, a second loading module, a fifth driving mechanism 52 and a sixth driving mechanism 53. The fifth driving mechanism 52 is used to drive the second loading module to move up and down along the height direction of the third lifting module 51; the second loading module includes a second loading track 54 and a hook 55. The hook 55 is used to transfer the heated product 6 in the baking frame 2 to the second loading track 54. The sixth driving mechanism 53 is used to drive the product 6 to move along the second loading track 54.
[0062] The lifting and disassembling device 5 further includes a second cylinder 57 and a slide rail, the length direction of the slide rail is consistent with the product conveying direction, and under the drive of the second cylinder, the hook 55 moves along the length direction of the slide rail to hook out the product 6 in the baking frame 2. The second cylinder is preferably a rodless cylinder.
[0063] The hook member 55 has a connecting portion and a hooking portion, and the hooking portion and the connecting portion are preferably arranged vertically. The connecting portion can move along the slide rail, and the hooking portion can hook out the product 6 in the baking frame 2.
[0064] The second loading track 54 includes two second horizontal tracks arranged opposite to each other, and a transmission mechanism is arranged on each first horizontal track. The transmission mechanism has a variety of structures, one of which is as follows: the transmission mechanism includes a driving wheel, a driven wheel and a conveyor belt connecting the driving wheel and the driven wheel. Under the drive of the sixth driving mechanism 53, the conveyor belt moves to drive the products located on the two second horizontal tracks to move.
[0065] The lifting and disassembly device 5 also includes a second adjusting mechanism 56 for adjusting the distance between the two second horizontal rails. The second adjusting mechanism 56 also includes a second transmission assembly and a motor. The first transmission assembly includes a driving wheel, a driven wheel and a transmission belt for connecting the driving wheel and the driven wheel. The driving wheel is sleeved on the outer end of a ball screw, and the driven wheel is sleeved on the outer end of another ball screw. The motor drives the driving wheel to rotate to drive the driven wheel to rotate, thereby driving the nut on the ball screw to move along the length direction of the screw, thereby driving a second horizontal rail to move.
[0066] The product baking conveying device also includes two racks 7 for placing the baking frame 2, the racks 7 have multiple hollow chambers, each of which is used to place a baking frame 2, and the two racks 7 are respectively located on both sides of the curing furnace. The racks 7 are provided with multiple clamping mechanisms 71 for positioning the baking frame 2, and each hollow chamber is provided with a support plate arranged opposite to each other up and down. The baking frame 2 is placed on the lower support plate. Preferably, the four corners of the upper support plate are provided with clamping mechanisms 71, and the clamping mechanisms 71 are used to clamp the opposite sides of the baking frame 2 (excluding the side with an opening) to limit the movement of the baking frame. The clamping mechanism 71 includes a cylinder and an abutment plate connected to the piston rod in the cylinder, and the abutment plate is used to abut against the side of the baking frame 2.
[0067] The curing oven further comprises a shell for accommodating the baking oven 1 , and at least one side surface of the shell is provided with an alarm light bar 8 , and the alarm light bar 8 is electrically connected to the temperature control device.
[0068] The present invention also provides a method for processing a product baking conveying device, which comprises the following steps:
[0069] S1. First, the product is transported to the lifting and loading device, and then the lifting and loading device is used to transport the product to the baking frame until the baking frame is full of products. At least 50 pieces of products can be placed in one baking frame, and the product is a sheet structure;
[0070] S2, using a stacking device to transport the baking frame in step S1 to a baking box of a curing furnace, and the baking box heats the product in the baking frame. When the heating time of the baking box reaches a preset heating time threshold, and the heating temperature reaches a preset heating temperature threshold, the stacking device is used to transport the heated baking frame to an unloading position;
[0071] S3, using the lifting and disassembling device to move the product in the baking frame located at the unloading position in step S2 to the outside of the baking frame, so that the product in the baking frame located at the unloading position leaves the baking frame.
[0072] Wherein, in step S1, the baking frame is located on a rack, and the rack is arranged on one side of the curing furnace; in step S2, another rack is arranged at the unloading position, and the rack is arranged on the other side of the curing furnace.
[0073] The specific process of step S1 is as follows: first, the product is transported to the lifting and loading device (board feeding, that is, the product is transported to the first loading track), and then the lifting and loading device is used to transport the product to the baking frame (this step: the first driving mechanism drives the first loading module to move along the height direction of the first lifting module to the position corresponding to the baking frame to be loaded (lifting upper plate), the second driving mechanism drives the product to move along the first loading track, and then the push rod pushes the product on the first loading track to the position to be loaded in the baking frame (framing)), and the baking frame is fixedly set in the storage rack, and this storage rack is set on the left side of the curing furnace.
[0074] The specific process of step S2 is as follows: the baking frame (filled with products) in the rack in step S1 is transported to the baking box (stacking upper frame) by using the stacking device, and the baking box heats (bakes) the products in the baking frame. Each baking box can calculate the baking time. The heating process is independent heating, insulation and cooling. The maximum heating temperature required for different products can be set arbitrarily. The time required to increase from low temperature to high temperature is short, the temperature control deviation is ±1°C, the temperature fluctuation is ±2°C, the timing is set to constant temperature timing from 1 second to 2 hours, and the temperature control method is PID dual digital display intelligent temperature control.
[0075] After the heating is completed, the stacking device is used to take the heated baking frame out of the baking box and transport it to the unloading position (stacking lower frame). Another rack is set at the unloading position. The rack is set on the right side of the curing furnace. The stacking device puts the heated baking frame into the rack and waits for the product to be taken out.
[0076] The specific process of step S3 is as follows: lifting and lowering the lower plate: using the lifting and disassembly device to grab the product in the baking frame at the unloading position in step S2 and make it leave the baking frame, the lifting and disassembly device hooks out the products in the baking frame at the unloading position one by one in turn, and the hooked products are transported to the next process. Specifically, the fifth driving mechanism 52 drives the second loading module to move along the height direction of the third lifting module 51 to a product corresponding to the baking frame, the hook 55 transfers this product 6 to the second loading rail 54, and the sixth driving mechanism 53 drives the product 6 to move along the second loading rail 54.
[0077] The above operation process includes feeding the plates, lifting the upper plates, framing, stacking the upper frames, baking, stacking the lower frames, lifting the lower plates and discharging the plates, which can realize the refined control of heating, heat preservation and cooling in the baking process, and can also realize independent control between each device, realize automated production, and improve product quality and production efficiency.
[0078] The processing method of the product baking and conveying equipment provided by the present invention is performed by the above-mentioned product baking and conveying equipment.
[0079] The product baking and conveying equipment provided by the present invention further comprises a slide rail, and the stacking device 4 can move along the length direction of the slide rail.
[0080] The product baking and conveying equipment provided by the present invention has a small temperature difference (temperature control deviation ±1°C, temperature measurement deviation ±2°C, and the minimum temperature rise slope can be set to 2°C), a low failure rate (30% lower than that of traditional vertical curing furnaces), supports multiple communication docking (MES, ERP, SECS / GEM), has a modular design and is easy to maintain, and is widely used (it can be used for baking, curing and aging in the fields of 3C, automotive electronics, and semiconductor packaging and testing).
[0081] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A curing oven, characterized in that: It comprises a plurality of independent baking ovens (1) and a baking frame (2) for being placed in the baking ovens (1). Each baking oven (1) has one or more temperature zones therein. The baking oven (1) comprises a box body and a box door. The box body and the box door together form a closed chamber for accommodating the baking frame (2). A heat insulation board is fixedly connected between the top inner side wall and the bottom inner side wall of the box body of the baking oven along its height direction, and the heat insulation board divides the heating zone in the box body into a plurality of temperature zones. A temperature control device for adjusting the temperature of each temperature zone is provided inside the baking oven (1); The baking frame (2) can enter the temperature zone or can be moved out of the temperature zone; The baking frame (2) comprises a box body, the box body has a hollow space, a plurality of support structures (21) are arranged in the hollow space from top to bottom along the height direction thereof, the support structures are used to place the product (6) to be heated, the support structures comprise two oppositely arranged slots, the two slots are located in the same horizontal plane, and one product is placed in the two slots; one side of the baking frame has an opening, and the product is placed in the hollow space through the opening; Each baking oven (1) is provided with an air duct (11) for hot air circulation, and the baking oven also includes a hot exhaust motor, a hot circulation motor and a cold air filtering device; the temperature control device includes a controller, a heating element corresponding to each temperature zone and a temperature sensor corresponding to each temperature zone, the temperature sensor is used to detect the temperature of the corresponding temperature zone and send the detection result to the controller, and the controller is used to adjust the temperature in the temperature zone according to the detection result so that the temperature in the temperature zone reaches a preset temperature; The curing oven also includes a data acquisition module and a communication module connected to the controller.
2. The curing oven according to claim 1, characterized in that: A baking frame (2) is placed in each temperature zone.
3. A product baking and conveying device, characterized in that: It comprises a lifting and loading device (3), a stacking device (4), a lifting and disassembling device (5), and a curing oven according to any one of claims 1 to 2, wherein the curing oven comprises a plurality of baking ovens (1) and baking frames (2) for being placed in the baking ovens (1); The lifting and loading device (3) is used to transport the product (6) into the baking frame (2); the stacking device (4) is used to transport the baking frame (2) into the baking oven (1), and is used to transport the heated baking frame (2) to the unloading position; the lifting and disassembling device (5) is used to grab the product (6) in the baking frame (2) at the unloading position and make it leave the baking frame (2); The product baking conveying device further comprises two racks (7) for placing baking frames (2), the two racks (7) being located on both sides of the curing furnace respectively, the racks (7) being provided with a plurality of clamping mechanisms (71) for positioning the baking frames (2); the curing furnace further comprises a shell for accommodating the baking box (1), at least one side of the shell being provided with an alarm light bar (8), the alarm light bar (8) being electrically connected to the temperature control device.
4. The product baking and conveying equipment according to claim 3, characterized in that: The lifting and loading device (3) comprises a first lifting module (31), a first loading module, a first driving mechanism (32) and a second driving mechanism (33), wherein the first driving mechanism (32) is used to drive the first loading module to move upward and downward along the height direction of the first lifting module (31); The first loading module comprises a first loading track (34) and a push rod (35); the second driving mechanism (33) is used to drive the product (6) to move along the first loading track (34); and the push rod (35) is used to push the product (6) into the baking frame (2); The stacking device (4) comprises a second lifting module (41), a stacking assembly, a third driving mechanism (42) and a fourth driving mechanism (43); the third driving mechanism (42) is used to drive the stacking assembly to move up and down along the height direction of the second lifting module (41); the stacking assembly comprises a fork transfer platform (44) for forking the baking frame (2); and the fourth driving mechanism (43) is used to drive the fork transfer platform (44) to move in a horizontal direction; The lifting and disassembling device (5) comprises a third lifting module (51), a second loading module, a fifth driving mechanism (52) and a sixth driving mechanism (53); the fifth driving mechanism (52) is used to drive the second loading module to move up and down along the height direction of the third lifting module (51); the second loading module comprises a second loading track (54) and a hook (55); the hook (55) is used to transfer the heated product (6) located in the baking frame (2) to the second loading track (54); the sixth driving mechanism (53) is used to drive the product (6) to move along the second loading track (54).
5. The product baking and conveying equipment according to claim 4, characterized in that: The first loading track (34) comprises two first horizontal tracks arranged opposite to each other, and the lifting and loading device (3) further comprises a first adjustment mechanism (36) for adjusting the distance between the two first horizontal tracks; The second loading track (54) comprises two second horizontal tracks arranged opposite to each other, and the lifting and disassembly device (5) further comprises a second adjustment mechanism (56) for adjusting the distance between the two second horizontal tracks.
6. A method for processing a product baking conveying device performed by the product baking conveying device according to any one of claims 3 to 5, characterized in that: The steps include: S1. First, the product is transported to the lifting loading device, and then the lifting loading device is used to transport the product to the baking frame; S2, using a stacking device to transport the baking frame in step S1 to a baking box of a curing furnace, and the baking box heats the product in the baking frame. When the heating time of the baking box reaches a preset heating time threshold, and the heating temperature reaches a preset heating temperature threshold, the stacking device is used to transport the heated baking frame to an unloading position; S3, using the lifting and disassembling device to move the product in the baking frame located at the unloading position in step S2 to the outside of the baking frame.
7. The processing method of the product baking conveying equipment according to claim 6, characterized in that: In step S1, the baking frame is located on a rack, and the rack is arranged on one side of the curing furnace; in step S2, another rack is arranged at the unloading position, and the rack is arranged on the other side of the curing furnace.
Citation Information
Patent Citations
Automatic loading and unloading level curing furnace
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