Foam cutting device and kiln loading production line

By designing a foam cutting device with a support, cutting mechanism, separation mechanism, and clamping mechanism, the problems of low foam cutting accuracy and low kiln loading efficiency were solved, realizing automated foam cutting and separation and improving the efficiency of the kiln loading production line.

CN112809798BActive Publication Date: 2026-04-07GUANGDONG JINMA LEADING INTELLIGENT TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-02-02
Publication Date
2026-04-07

AI Technical Summary

Technical Problem

Existing foam cutting devices tend to generate foam during cutting, resulting in low cutting accuracy. Furthermore, the process of aligning the foam block with the kiln body relies on manual operation, which affects the efficiency of the kiln loading production line.

Method used

A foam cutting device is designed, comprising a support, a cutting mechanism, a separating mechanism, and a clamping mechanism. The movement of the first and second seats is controlled by a drive component to ensure that the cutting line forms a cutting space between the clamping parts. The clamping mechanism keeps the foam stable during the cutting and separating process. In conjunction with the pushing, feeding, and dispensing mechanisms, the foam board cutting and separating are automated.

Benefits of technology

The precision and efficiency of foam cutting have been improved, and the foam blocks can accurately correspond to the bottom of the kiln body. The automated process has improved the overall efficiency of the kiln loading production line.

✦ Generated by Eureka AI based on patent content.

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Abstract

This invention provides a foam cutting device and a kiln loading production line, relating to the field of foam processing equipment. It aims to improve the efficiency of a kiln loading production line. It includes a support frame, a cutting mechanism, a separating mechanism, and a clamping mechanism; a first seat and a second seat are slidably disposed on the support frame, and the first and second seats are arranged side-by-side; a first clamping member is disposed on the first seat, and a second clamping member is disposed on the second seat; a driving component is connected to the first seat and / or the second seat to push the first seat and / or the second seat to move, thereby forming a cutting space between the first clamping member and the second clamping member for the cutting line to move in or out, or spacing the first clamping member and the second clamping member at a predetermined distance along a predetermined direction. The kiln loading production line includes a foam cutting device. After the foam clamped by the clamping mechanism is cut, it is separated by a predetermined distance and can be directly clamped to the next station. The bottom of the kiln body can be just supported on the foam block, thereby improving the kiln loading efficiency.
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Description

TECHNICAL FIELD

[0001] The present application relates to the field of foam processing equipment, in particular to a foam cutting device and a kiln loading production line. BACKGROUND

[0002] The existing foam cutting device is easy to lift the foam during cutting, resulting in low cutting precision and affecting the cutting efficiency. At the same time, after the foam is cut into foam blocks, the foam blocks need to correspond to the bottom position of the kiln body in the next process, but this process currently mainly relies on manual work, cannot be connected with the cutting process, and the precision is also difficult to control, affecting the efficiency of the kiln loading production line. SUMMARY

[0003] The purposes of the present application include, for example, providing a foam cutting device capable of improving the efficiency of the kiln loading production line.

[0004] The purposes of the present application also include providing a kiln loading production line capable of improving the efficiency of the kiln loading production line.

[0005] The embodiments of the present application can be implemented as follows:

[0006] The embodiments of the present application provide a foam cutting device, which comprises a support, a cutting mechanism, a separation mechanism and a clamping mechanism; the cutting mechanism comprises a cutting wire; the separation mechanism comprises a first seat, a second seat and a driving assembly; the first seat and the second seat are slidably arranged on the support along a preset direction, and the first seat and the second seat are arranged side by side along the preset direction; the clamping mechanism comprises a first clamping piece and a second clamping piece; the first clamping piece is arranged on the first seat, and the second clamping piece is arranged on the second seat.

[0007] The driving assembly is connected with the first seat and / or the second seat to drive the first seat and / or the second seat to move, so as to form a cutting space between the first clamping piece and the second clamping piece for the cutting wire to move in or out, or to make the first clamping piece and the second clamping piece be spaced apart by a preset distance along the preset direction.

[0008] In addition, the foam cutting device provided by the embodiments of the present application can also have the following additional technical features:

[0009] Optionally, the driving assembly comprises a first driving piece and a second driving piece; the first driving piece is connected with the first seat to drive the first seat to reciprocally move along the preset direction; and the second driving piece is connected with the second seat to drive the second seat to reciprocally move along the preset direction.

[0010] Optionally, the foam cutting device further comprises a sliding rail; the sliding rail is arranged on the support along the preset direction, and the first seat and the second seat are slidably arranged on the sliding rail.

[0011] Optionally, the number of the first seats is two, and the two first seats are located on the two sides of the slide rail and are connected with each other; the number of the second seats is two, and the two second seats are connected and located on the two sides of the slide rail and are connected with each other.

[0012] Optionally, the foam cutting device further comprises a pushing mechanism.

[0013] The pushing mechanism comprises a conveying bottom plate, a pushing plate and a third driving assembly; the conveying bottom plate is arranged on the support; the pushing plate is arranged on the conveying bottom plate; the third driving assembly is connected with the pushing plate, and the third driving assembly is used for driving the pushing plate to move in a preset direction, so as to push the foam plate arranged on the conveying bottom plate into the clamping mechanism.

[0014] Optionally, the foam cutting device further comprises a feeding mechanism; the feeding mechanism comprises a fourth driving assembly and a supporting plate; the fourth driving assembly is connected with the supporting plate, and the fourth driving assembly is used for driving the supporting plate to move up and down, so as to move the foam plate arranged on the supporting plate to one side of the conveying bottom plate.

[0015] Optionally, a feeding port is arranged on the support, the feeding port is located on one side of the conveying bottom plate, the supporting plate corresponds to the feeding port, and the supporting plate is used for ejecting the foam plate through the feeding port, so that the foam plate can be moved horizontally to the conveying bottom plate.

[0016] Optionally, the foam cutting device further comprises a pushing mechanism.

[0017] The pushing mechanism comprises a fifth driving assembly and a first pushing plate; the fifth driving assembly is connected with the first pushing plate, and the fifth driving assembly is used for driving the first pushing plate to move reciprocally; in the process of reciprocally moving, the first pushing plate is used for pushing the foam plate ejected through the feeding port to move horizontally to the conveying bottom plate.

[0018] Optionally, in the process of reciprocally moving, the first pushing plate is used for abutting against the foam plate, so that the moving direction of the foam plate on the conveying bottom plate is the preset direction.

[0019] Embodiments of the present application also provide a kiln loading production line, and the kiln loading production line comprises the foam cutting device.

[0020] The foam cutting device and the kiln loading production line have the following advantages, for example:

[0021] In the process of cutting the foam plate into foam blocks and separating the foam blocks, the clamping mechanism always clamps the foam, so that the position of the foam is prevented from moving, the cutting precision of the foam is improved, the foam blocks are separated in place according to the preset distance, the next station can be directly clamped, and the bottom of the kiln body can be supported on the foam blocks, so that the kiln loading efficiency is improved.

[0022] The kiln loading production line comprises the foam cutting device, and the efficiency of the kiln loading production line is improved. BRIEF DESCRIPTION OF DRAWINGS

[0023] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings needed to be used in the embodiments will be briefly introduced as follows. It should be understood that the following drawings only show some of the embodiments of the present application, and therefore should not be considered as a limitation to the scope. For those skilled in the art, other related drawings can also be obtained without creative labor on the basis of these drawings.

[0024] Figure 1 The overall structural schematic diagram of the foam cutting device provided by the embodiment of the present application is shown in the figure.

[0025] Figure 2 The structural schematic diagram of the clamping mechanism and the separating mechanism of the foam cutting device provided by the embodiment of the present application is shown in the figure.

[0026] Figure 3 The structural schematic diagram of the foam clamping device provided by the embodiment of the present application is shown in the figure.

[0027] Figure 4 The structural schematic diagram of the cutting mechanism of the foam cutting device provided by the embodiment of the present application is shown in the figure.

[0028] Figure 5 The structural schematic diagram of the pushing mechanism of the foam cutting device provided by the embodiment of the present application is shown in the figure.

[0029] Figure 6 The structural schematic diagram of the feeding mechanism of the foam cutting device provided by the embodiment of the present application is shown in the figure.

[0030] Figure 7 The structural schematic diagram of the feeding mechanism of the foam cutting device provided by the embodiment of the present application is shown in the figure.

[0031] Figure 8 The structural schematic diagram of the pushing mechanism of the foam cutting device provided by the embodiment of the present application is shown in the figure.

[0032] Icon: 10-foam cutting device; 11-support; 12-slideway; 100-cutting mechanism; 110-cutting wire; 120-first lifting motor; 130-fixing seat; 140-fixing column; 150-fixing plate; 160-cutting wire fixing plate; 200-clamping mechanism; 210-first clamping piece; 220-second clamping piece; 300-separating mechanism; 310-first seat; 320-second seat; 330-first driving cylinder; 340-second driving cylinder; 400-pushing mechanism; 410-conveying bottom plate; 420-pushing plate; 430-conveying motor; 440-conveying belt; 500-feeding mechanism; 510-plate; 520-lifting bottom plate; 530-tray bottom plate; 540-ball screw; 550-lifting block; 560-second lifting motor; 570-feeding port; 600-stirring mechanism; 610-rack; 620-first stirring piece cylinder; 630-first stirring plate; 640-second stirring piece cylinder; 650-second stirring plate; 700-foam clamping device. DETAILED DESCRIPTION

[0033] In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, rather than all the embodiments. The mechanisms of the embodiments of the present application described and shown in the drawings can be arranged and designed in various different configurations.

[0034] Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the claimed present application, but only represents selected embodiments of the present application. All other embodiments obtained by those of ordinary skill in the art based on the embodiments in the present application without creative labor fall within the scope of protection of the present application.

[0035] It should be noted that: similar reference numerals and letters represent similar items in the following drawings, therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.

[0036] In the description of the present application, it should be noted that if the terms "upper", "lower", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship when the product of the present application is usually placed, which is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, therefore, it cannot be understood as a limitation on the present application.

[0037] Furthermore, the terms "first" and "second" are used only to distinguish descriptions and should not be interpreted as indicating or implying relative importance.

[0038] It should be noted that, where there is no conflict, the features in the embodiments of the present invention can be combined with each other.

[0039] The following is combined Figures 1 to 8 The foam cutting device 10 provided in this embodiment will be described in detail.

[0040] Please refer to Figure 1 as well as Figure 2 An embodiment of the present invention provides a foam cutting device 10, including: a support 11, a cutting mechanism 100, a separating mechanism 300, and a clamping mechanism 200; the cutting mechanism 100 includes a cutting wire 110; the separating mechanism 300 includes a first seat 310, a second seat 320, and a driving assembly; the first seat 310 and the second seat 320 are slidably disposed on the support 11 along a preset direction, and the first seat 310 and the second seat 320 are arranged side by side along the preset direction; the clamping mechanism 200 includes a first clamping member 2. 10 and a second clamping member 220; a first clamping member 210 is disposed on a first seat 310, and a second clamping member 220 is disposed on a second seat 320; a driving assembly is connected to the first seat 310 and / or the second seat 320 to push the first seat 310 and / or the second seat 320 to move, so that a cutting space is formed between the first clamping member 210 and the second clamping member 220, into which the cutting line 110 can move or out, or so that the first clamping member 210 and the second clamping member 220 are spaced apart by a preset distance in a preset direction.

[0041] It should be noted that the "preset direction" is... Figure 1 The direction indicated by the middle arrow A. Figure 1 The diagram shows the state where the first seat 310 and the second seat 320 are located at the cutting station, and the cutting mechanism 100 is cutting the foam board clamped by the clamping mechanism 200.

[0042] In actual operation, one end of the foam board extends sequentially into the first clamping member 210 and the second clamping member 220 along a preset direction, and is clamped by the first clamping member 210 and the second clamping member 220, forming a cutting space between the first clamping member 210 and the second clamping member 220. The cutting line 110 moves downward to cut the foam. Because the first clamping member 210 and the second clamping member 220 clamp the foam, the foam will not be lifted up during the process of the cutting line 110 moving downward into or out of the cutting space, and the position of the cut foam block is not easily moved, thus ensuring cutting accuracy and cutting efficiency.

[0043] After cutting, the drive assembly drives the first seat 310 and the second seat 320 to separate by a preset distance, and then the first clamping member and the second clamping member 220 release the foam block. (Refer to...) Figure 3 The foam clamping device 700 removes the foam blocks from the first holder 310 and the second holder 320 at a preset distance and places them directly at the kiln loading station. The distance between the two foam blocks remains the preset distance, which also corresponds perfectly to the bottom of the kiln body. During the process of moving the first clamping member 210 and the second clamping member 220 away from the preset distance, the first clamping member 210 and the second clamping member 220 maintain a tight grip on the foam blocks. Therefore, once in place, the position is accurate and corresponds well to the bottom of the kiln body, improving kiln loading efficiency.

[0044] It should be noted again that the "preset distance" can be designed according to the length or width of the bottom of the kiln body and the corresponding position of the foam block.

[0045] Please continue to refer to Figure 2 The first clamping member 210 includes a first claw and a second claw, the distance between which is adjustable to clamp or release foam. A foam board is fed between the first claw and the second claw, and the first claw and the second claw together clamp the foam board. Similarly, the second clamping member 220 includes a third claw and a fourth claw, the distance between which is adjustable to clamp or release foam.

[0046] Continue to refer to Figure 2 In this embodiment, the driving component includes a first driving member and a second driving member; the first driving member is connected to the first seat 310 to drive the first seat 310 to reciprocate along a preset direction; the second driving member is connected to the second seat 320 to drive the second seat 320 to reciprocate along a preset direction.

[0047] Specifically, the first driving component is a first driving cylinder 330, which includes a first cylinder body and a first piston rod assembled with the first cylinder body. The first cylinder body is fixed to the bracket 11, and the first piston rod is connected to the first seat 310. The relative movement of the first cylinder body and the first piston rod drives the first seat 310 to reciprocate along a preset direction. Similarly, the second driving component is a second driving cylinder 340. The second driving cylinder 340 includes a second cylinder body and a second piston rod assembled with the second cylinder body. The second cylinder body is fixed to the bracket 11, and the second piston rod is connected to the second seat 320.

[0048] Continue to refer to Figure 2 In this embodiment, the foam cutting device 10 also includes a slide rail 12; the slide rail 12 is arranged on the bracket 11 along a preset direction, and the first seat 310 and the second seat 320 are slidably arranged on the slide rail 12.

[0049] The first drive cylinder 330 drives the first seat 310 to move between the cutting station and the clamping station, and the second cylinder drives the second seat 320 to reciprocate between the cutting station and the clamping station. When the first seat 310 and the second seat 320 are at the cutting station, as... Figure 1 As shown. When the first clamping member 310 and the second clamping member 320 are located at the clamping station, a gap space is formed between the first clamping member 210 and the second clamping member 220.

[0050] Continue to refer to Figure 2 In this embodiment, there are two first seats 310, which are located on both sides of the slide rail 12 and connected to each other; there are two second seats 320, which are located on both sides of the slide rail 12 and connected to each other.

[0051] The two first-position 310 units move synchronously, and the two second-position 320 units move synchronously. This configuration allows for the processing of two foam boards at a time. (See reference...) Figure 3 The foam clamping device 700 first clamps two foam blocks on one side of the slide rail 12, and then clamps two foam blocks on the other side of the slide rail 12, which can just support the four corners of the bottom of the kiln body.

[0052] As needed, a first seat 310 and a second seat 320 can also be added. Multiple first seats 310 are arranged side by side along a direction perpendicular to the preset direction, and multiple second seats 320 are arranged side by side along a direction perpendicular to the preset direction.

[0053] Please refer to Figure 4 In this embodiment, the cutting mechanism 100 further includes a first lifting motor 120, a fixed base 130, a fixed column 140, a fixed plate 150, and a cutting wire fixing plate 160. Combined with... Figure 1 There are two fixing seats 130 and two fixing columns 140. The fixing seat 130 is fixed to the bottom of the fixing column 140, and the two fixing columns 140 are fixed to the bracket 11 through the fixing seats 130. The fixing plate 150 is fixed to the top of the fixing column 140, and the cutting wire fixing plate 160 is located below the fixing plate 150 and slidably disposed on the fixing column 140. The cutting wire is fixed to the cutting wire fixing plate 160. The first lifting motor 120 is disposed on the fixing plate 150 and connected to the cutting wire fixing plate 160 to drive the cutting wire fixing plate 160 and the cutting wire to reciprocate along the fixing column 140. Figure 1 The relative positions of the components are described below. The fixed column 140 is set vertically, and the cutting wire moves up and down reciprocally in the vertical direction. When the first seat 310 and the second seat 320 are located at the cutting station, they are both located below the cutting wire.

[0054] Please refer to Figure 5In this embodiment, the foam cutting device 10 further includes a pushing mechanism 400; the pushing mechanism 400 includes a conveying base plate 410, a pushing plate 420 and a third driving component; the conveying base plate 410 is disposed on the bracket 11; the pushing plate 420 is placed on the conveying base plate 410, the third driving component is connected to the pushing plate 420, and the third driving component is used to drive the pushing plate 420 to move along a preset direction to push the foam board placed on the conveying base plate 410 into the clamping mechanism 200.

[0055] Specifically, the third drive assembly includes a conveyor motor 430 and a conveyor belt 440. Combined Figure 1 The conveyor base plate 410 is set along a preset direction, the conveyor motor 430 is set at one end of the conveyor base plate 410, the conveyor belt 440 is set along the extension direction of the conveyor base plate 410, the push plate 420 is connected to the conveyor belt 440, the conveyor motor 430 drives the conveyor belt 440 to drive the push plate 420 to move along the preset direction, thereby pushing the foam board on the conveyor base plate 410.

[0056] Specifically, the conveyor belt 440 is positioned in the middle of the conveyor base plate 410, and there are two push plates 420, which are located on both sides of the conveyor belt 440 and connected to each other. The conveyor belt 440 drives the two push plates 420 to move synchronously, pushing the foam boards on both sides of the conveyor belt 440 to move respectively. This achieves the conveying of two foam boards at a time.

[0057] Please refer to Figure 6 as well as Figure 7 In this embodiment, the foam cutting device 10 further includes a feeding mechanism 500; the feeding mechanism 500 includes a fourth drive assembly and a pallet 510. The fourth drive assembly is connected to the pallet 510, and the fourth drive assembly is used to drive the pallet 510 to move up and down, so as to move the foam board placed on the pallet 510 to one side of the conveying base plate 410. The pallet 510 transports the foam board in a vertical direction, which can save the installation space of the device.

[0058] Specifically, the feeding mechanism 500 also includes a lifting base plate 520, a pallet base plate 530, a ball screw 540, a lifting block 550, and a second lifting motor 560. The lifting base plate 520 is vertically arranged, the ball screw 540 is vertically arranged on the lifting base plate 520, the second lifting motor 560 is connected to the ball screw 540, the lifting block 550 is threadedly connected to the ball screw 540, the pallet base plate 530 is arranged on the lifting block 550, and the pallet 510 is fixed on the pallet base plate 530. During the rotation of the ball screw 540, the lifting block 550 reciprocates vertically, driving the pallet base plate 530 and the pallet 510 to move up and down. When there are two pallets 510, the two pallets 510 are connected side-by-side with a gap to the pallet base plate 530, and the two pallets 510 are located on opposite sides of the lifting base plate 520.

[0059] Please refer to this again. Figure 1 In this embodiment, the support 11 is provided with a feeding port 570, which is located on one side of the conveying base plate 410. The support plate 510 corresponds to the feeding port 570, and the support plate 510 is used to push the foam board out through the feeding port 570 so that the foam board can be moved horizontally onto the conveying base plate 410.

[0060] "So that the foam board can be moved horizontally onto the conveyor base plate 410" means that the bottom surface of the foam board is flush with or higher than the surface of the conveyor base plate 410.

[0061] Combination Figure 1 The support 11 is provided with two feeding ports 570, which are located on both sides of the conveying base plate 410. Foam boards can be pushed out from the two feeding ports 570 at the same time, moved horizontally to both sides of the conveying base plate 410, and then pushed onto the first seat 310 and the second seat 320 by the push plate 420 respectively.

[0062] Please refer to Figure 8 In this embodiment, the foam cutting device 10 further includes a feeding mechanism 600; the feeding mechanism 600 includes a fifth driving component and a first feeding plate 630, the fifth driving component is connected to the first feeding plate 630, and the fifth driving component is used to drive the first feeding plate 630 to reciprocate; during the reciprocating movement of the first feeding plate 630, it is used to push and translate the foam board pushed out through the feeding port 570 onto the conveying base plate 410.

[0063] Specifically, the first deflector plate 630 is positioned above the conveyor base plate 410 so that it is positioned above the conveyor opening during its reciprocating movement.

[0064] Specifically, the fifth driving component is a first paddle cylinder 620. The feeding mechanism 600 also includes a frame 610, which is mounted on the support 11 and located above the conveying base plate 410. The first paddle cylinder 620 and the first paddle plate 630 are mounted on the frame 610 so that the first paddle plate 630 is positioned above the conveying port during its reciprocating movement. Similarly, the feeding mechanism 600 also includes a second paddle cylinder 640 and a second paddle plate 650, which are mounted on the frame 610. The second paddle cylinder 640 is connected to the second paddle plate 650 and drives the second paddle plate 650 to reciprocate.

[0065] by Figure 8 The relative positions of the paddle cylinders 620 and 640 are described below. The first paddle plate 630 and the second paddle plate 650 are arranged side by side, and the first paddle plate 630 and the second paddle plate 650 are located on both sides of the frame 610, respectively. Figure 1 The first lever 630 and the second lever 650 are respectively used to move the foam boards on both sides of the conveyor base plate 410 onto the conveyor base plate 410.

[0066] Specifically, refer to Figure 1 The first push plate 630 moves to the side of the feeding port 570 away from the conveying base plate 410. After the foam board is pushed out of the feeding port 570 by the support plate 510, the first push plate 630 moves towards the direction closer to the frame 610, and moves the foam board horizontally onto the conveying base plate 410. The push plate 420 moves and pushes the foam board into the clamping mechanism 200.

[0067] Continue to refer to Figure 1 , combined Figure 8 During the reciprocating movement of the first push plate 630, it is used to abut against the foam board so that the movement direction of the foam board on the conveying base plate 410 is a preset direction. In this way, the foam board can always move along the preset direction under the pushing action of the push plate 420 without deviation, and can be accurately inserted into the clamping mechanism 200 for clamping.

[0068] Specifically, both the first dial plate 630 and the second dial plate 650 extend along a preset direction.

[0069] Please refer to this again. Figure 1 The support frame 11 has a rectangular frame structure. The feeding mechanism 500 is located inside the support frame 11, and the feeding port is located at the top of the support frame 11. The support plate 510 can support the foam board and convey it upward until the foam board protrudes relative to the feeding port 570. The pushing mechanism 400 is located at the top of the support frame 11, and the conveying base plate 410 is located between the two feeding ports 570. The push plate 420 pushes the foam board placed on the conveying base plate 410 and located between the push plate 420 and the clamping mechanism 200 towards the clamping mechanism 200. The frame 610 of the material feeding mechanism 600 is located at the top of the support frame 11 and is suspended above the conveying base plate 410. It is used to move the foam board on the feeding port onto the conveying base plate 410. The cutting mechanism 100 is located at one end of the support frame 11. The slide rail 12 extends outward from the bottom of the cutting mechanism 100 along a preset direction. The cut foam block extends outward along the slide rail 12 and forms a preset distance to facilitate the clamping of the foam clamping device 700.

[0070] According to the foam cutting device 10 provided in this embodiment, the working process of the foam cutting device 10 includes: (1) firstly, placing the foam board on the tray 510 of the feeding mechanism 500; (2) after arranging it neatly, the feeding mechanism 500 pushes the foam board to the feeding position of the feeding mechanism 600, that is, the feeding port 570. At this time, the feeding plate is in the maximum opening position, waiting for the feeding mechanism 500 to supply material; (3) the feeding mechanism 600 feeds the foam board to the conveying base plate 410; (4) after the foam board is in place, (5) The push plate presses down on the foam board, and the push plate 420 pushes the foam board; (6) The push plate 420 pushes the foam board to the cutting position of the cutting mechanism 100, and the cutting wire moves down to complete the cutting of the foam board; (7) The cut foam block is driven by the drive component to move away a preset distance; (8) The foam clamping device 700 clamps the foam block to complete the foam block placement action; (9) The kiln loading fork places the toilet on the foam block to complete the toilet placement action, which is to complete the kiln loading action; (10) The subsequent cutting operation is completed in sequence according to the steps.

[0071] The foam cutting device 10 provided in this embodiment has at least the following advantages:

[0072] During the process of cutting foam boards into foam blocks and separating the foam blocks, the clamping mechanism 200 always clamps the foam to prevent the foam from moving and can be directly clamped to the next station. The bottom of the kiln body can be just supported on the foam block, thereby improving the kiln loading efficiency.

[0073] The feeding mechanism 500 feeds materials vertically, saving floor space and enabling automatic feeding. A pusher plate 420 pushes the foam board, resulting in a simple structure. During the pushing process, a deflector plate presses the foam board firmly to prevent displacement. The deflector plate in the feeding mechanism 600 pushes and moves the foam board from the feeding port 570 onto the conveyor base plate 410, resulting in a simple structure, streamlined process, and improved overall efficiency.

[0074] Embodiments of the present invention also provide a kiln charging production line, which includes a foam cutting device 10. This can improve the efficiency of the kiln charging production line.

[0075] The above description is merely a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in the present invention should be included within the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be determined by the scope of the claims.

Claims

1. A foam cutting device, characterized in that, include: The bracket (11), the cutting mechanism (100), the separating mechanism (300), and the clamping mechanism (200) are included. The cutting mechanism (100) includes a cutting line (110); the separating mechanism (300) includes a first seat (310), a second seat (320), and a driving assembly; the first seat (310) and the second seat (320) are slidably disposed on the bracket (11) along a preset direction, and the first seat (310) and the second seat (320) are arranged side by side along the preset direction; the clamping mechanism (200) includes a first clamping member (210) and a second clamping member (220); the first clamping member (210) is disposed on the first seat (310), and the second clamping member (220) is disposed on the second seat (320); one end of the foam board extends sequentially into the first clamping member (210) and the second clamping member (220) along the preset direction; The driving assembly is connected to the first seat (310) and / or the second seat (320) to push the first seat (310) and / or the second seat (320) to move, so that during the cutting operation, the foam board is clamped by the first clamping member (210) and the second clamping member (220), and a cutting space is formed between the first clamping member (210) and the second clamping member (220) for the cutting line (110) to move into or out. The cutting line (110) moves downward to cut the foam board to form a foam block, or after the cutting is completed, the driving assembly drives the first clamping member (210) and the second clamping member (220) to move. The foam blocks are spaced at a preset distance along the preset direction. During the process of moving away from the preset distance, the first clamping member (210) and the second clamping member (220) always clamp the foam block. When the first clamping member (210) and the second clamping member (220) release the foam block, the foam clamping device (700) takes away the foam block on the first seat (310) and the second seat (320) while maintaining the preset distance, and places it directly in the kiln loading position. The preset distance is a distance determined in advance according to the length or width of the bottom of the kiln body and the corresponding position of the foam block. The driving assembly includes a first driving component and a second driving component; the first driving component is a first driving cylinder (330), which includes a first cylinder body and a first piston rod assembled with the first cylinder body. The first cylinder body is fixed to the bracket (11), and the first piston rod is connected to the first seat (310). The first cylinder body and the first piston rod move relative to each other to drive the first seat (310) to reciprocate in the preset direction between the cutting station and the clamping station; the second driving component is a second driving cylinder (340), which includes a second cylinder body and a second piston rod assembled with the second cylinder body. The second cylinder body is fixed to the bracket (11), and the second piston rod is connected to the second seat (320). The second cylinder body and the second piston rod move relative to each other to drive the second seat (320) to reciprocate in the preset direction between the cutting station and the clamping station; When the first clamping member (310) and the second clamping member (320) are located at the clamping station, a gap space is formed between the first clamping member (210) and the second clamping member (220); The foam cutting device further includes a slide rail (12); the slide rail (12) is arranged on the bracket (11) along the preset direction, and the first seat (310) and the second seat (320) are slidably arranged on the slide rail (12). There are two first seats (310), which are located on both sides of the slide rail (12) and connected to each other; there are two second seats (320), which are located on both sides of the slide rail (12) and connected to each other; the two first seats (310) move synchronously; the two second seats (320) move synchronously; the foam clamping device (700) first clamps two foam blocks on one side of the slide rail (12), and then clamps two foam blocks on the other side of the slide rail (12) to support the four corners of the bottom of the kiln body; The cutting mechanism (100) further includes a first lifting motor (120), a fixed seat (130), a fixed column (140), a fixed plate (150), and a cutting wire fixing plate (160); there are two fixed seats (130) and two fixed columns (140), the fixed seat (130) is fixed to the bottom of the fixed column (140), and the two fixed columns (140) are fixed to the bracket (11) through the fixed seats (130); the fixed plate (150) is fixed to the top of the fixed column (140), and the cutting wire fixing plate (160) is fixed to the top of the fixed column (140). 60) The cutting wire is located below the fixing plate (150) and slidably disposed on the fixing column (140), and the cutting wire is fixed to the cutting wire fixing plate (160); the first lifting motor (120) is disposed on the fixing plate (150), and the first lifting motor (120) is connected to the cutting wire fixing plate (160) to drive the cutting wire fixing plate (160) and the cutting wire to reciprocate along the fixing column (140); when the first seat (310) and the second seat (320) are located at the cutting station, they are both located below the cutting wire.

2. The foam cutting device according to claim 1, characterized in that: The foam cutting device also includes a material pushing mechanism (400). The pushing mechanism (400) includes a conveying base plate (410), a pusher plate (420), and a third driving component; the conveying base plate (410) is disposed on the bracket (11); the pusher plate (420) is placed on the conveying base plate (410), the third driving component is connected to the pusher plate (420), and the third driving component is used to drive the pusher plate (420) to move along the preset direction to push the foam board placed on the conveying base plate (410) into the clamping mechanism (200).

3. The foam cutting device according to claim 2, characterized in that: The foam cutting device further includes a feeding mechanism (500); the feeding mechanism (500) includes a fourth drive component and a tray (510), the fourth drive component is connected to the tray (510), and the fourth drive component is used to drive the tray (510) to move up and down, so as to move the foam board placed on the tray (510) to one side of the conveying base plate (410).

4. The foam cutting device according to claim 3, characterized in that: The bracket (11) is provided with a feeding port (570), which is located on one side of the conveying base plate (410). The pallet (510) corresponds to the feeding port (570) and is used to push the foam board out through the feeding port (570) so that the foam board can be moved horizontally onto the conveying base plate (410).

5. The foam cutting device according to claim 4, characterized in that: The foam cutting device also includes a feeding mechanism (600). The feeding mechanism (600) includes a fifth driving component and a first shift plate (630). The fifth driving component is connected to the first shift plate (630), and the fifth driving component is used to drive the first shift plate (630) to reciprocate. During the reciprocating movement of the first shift plate (630), it is used to push and translate the foam board pushed out through the feeding port (570) onto the conveying base plate (410).

6. The foam cutting device according to claim 5, characterized in that: During the reciprocating movement of the first push plate (630), it is used to abut against the foam board so that the movement direction of the foam board on the conveying base plate (410) is the preset direction.

7. A kiln charging production line, characterized in that: The kiln loading production line includes the foam cutting device as described in any one of claims 1-6.

Citation Information

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