A worm plate numerical control rolling machine

By designing a CNC rounding machine for the volute plate, the lifting device supports the volute plate and conveys it through the roller shaft to achieve automatic rounding, which solves the problems of large labor consumption and slot accuracy in traditional equipment, and improves the rounding and assembly efficiency.

CN112845710BActive Publication Date: 2025-02-07ZHE JIANG YILIDA VENTILATOR CO LTD
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Patent Information

Application Number
CN202011634340.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-12-31
Publication Date
2025-02-07
Estimated Expiration
2040-12-31

AI Technical Summary

Technical Problem

Traditional ferrule rounding equipment requires a lot of manpower when dealing with large ferrule boards, and the rounding efficiency is low, and the ferrule card slot is easily extruded and deformed during the rounding process, resulting in insufficient accuracy and affecting assembly efficiency.

Method used

A numerical-controlled rounding machine for coiling the coils is designed, using a lifting rod of the lifting device to support the coils, reducing manpower demand, and automatic rounding is achieved through the conveying of the upper and lower roller shafts to ensure the accuracy of the grooves.

Benefits of technology

Effectively save manpower and material resources, improve rounding efficiency, ensure the accuracy of the screw card slot, facilitate rapid assembly with the side plate, and improve assembly efficiency.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

A worm plate numerical control rolling machine comprises a frame, wherein a support plate device is provided on the front side of the upper surface of the frame; a rolling device is provided on the middle part of the upper surface of the frame; a first guide rail is provided between the rolling device and the support plate device; mutually symmetrical supporting structures are provided on the left and right sides of the first guide rail; a guide device is provided on the rear side of the upper surface of the frame; a lifting device is provided on the left side of the frame; the lifting device comprises a lifting rod located directly above the frame, and the lifting rod is parallel to the upper surface of the frame. The worm plate numerical control rolling machine of the present invention can not only effectively save manpower and material resources and improve the rolling efficiency, but also ensure the accuracy of the slot after the worm plate is rolled, which is beneficial to the assembly between the worm plate and the side plate, and ensures the assembly efficiency.
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Description

Technical Field

[0001] The invention relates to a worm plate numerical control rounding machine. Background Art

[0002] The fan casing is composed of a volute and side plates on both sides of the volute. The volute rolling equipment is a device that rolls the straight volute into a volute-shaped volute. The volute is generally composed of four sections of geometric shapes, namely a straight line part and three arc parts.

[0003] The traditional equipment for rolling the worm plate is a three-roller rolling machine, but the three-roller rolling machine is limited by its own structure. If a large worm plate is to be rolled, four or five workers are needed to hold the worm plate and wait for the rolling to be completed before lifting the worm plate out. Therefore, a lot of manpower and material resources are required to complete the rolling work. The rolling efficiency is extremely low. In the process of rolling the worm plate, the grooves on both sides of the worm plate used for assembly with the side plates are easily squeezed and deformed, and it is difficult to ensure the accuracy of the grooves after the worm plate is rolled, resulting in the grooves failing to meet the size requirements. When the groove accuracy is not enough, the rolled worm plate is difficult to assemble with the side plates, resulting in difficulty in assembly work and affecting assembly efficiency. Summary of the invention

[0004] The present invention aims to solve the existing technical problem by providing a worm plate CNC rolling machine, which can not only effectively save manpower and material resources and improve the rolling efficiency, but also ensure the accuracy of the slot after the worm plate is rolled, which is beneficial to the assembly between the worm plate and the side plate and ensures the assembly efficiency.

[0005] The technical solution adopted by the present invention to solve the above technical problems is:

[0006] The present invention discloses a worm plate numerical control rolling machine, comprising a frame, characterized in that: a support plate device is provided on the front side of the upper surface of the frame; a rolling device is provided on the middle part of the upper surface of the frame; a first guide rail is provided between the rolling device and the support plate device; mutually symmetrical supporting structures are provided on the left and right sides of the first guide rail; a guide device is provided on the rear side of the upper surface of the frame; a lifting device is provided on the left side of the frame; the lifting device comprises a lifting rod located directly above the frame, and the lifting rod is parallel to the upper surface of the frame.

[0007] The support plate device includes roller shaft fixing seats arranged on the left and right sides of the upper surface of the front part of the frame, and a roller shaft is arranged between the left and right roller shaft fixing seats; the left and right ends of the roller shaft are connected by a first bearing; and the left and right sides of the roller shaft are provided with symmetrical retaining rings.

[0008] The supporting structure includes a first linear slider arranged on the first guide rail; a locking block matching the first guide rail is provided on a side wall of the first linear slider adjacent to the middle of the first guide rail, the locking block is in an inverted U-shape, and locking screw holes communicating with the interior of the locking block are provided on the front and rear sides of the locking block; a first cylinder mounting seat is provided on a side wall of the first linear slider away from the middle of the first guide rail; a first cylinder matching the first cylinder mounting seat is provided on the first cylinder mounting seat; a slide groove fixing block is provided on the upper surface of the first linear slider; a slide groove is provided on the upper surface of the slide groove fixing block; a sliding member is provided on the end of the piston rod of the first cylinder; a supporting plate is provided on the rear end of the sliding member adjacent to the side wall of the first guide rail.

[0009] The rolling device includes a stand arranged on the left and right sides of the middle part of the upper surface of the frame; a second cylinder is arranged on the upper surface of the stand; an adjustment hole is arranged on the stand; a lower bearing seat is arranged at the lower part of the adjustment hole; the front and rear side walls of the adjustment hole are provided with symmetrical adjustment grooves; an upper bearing seat matching the adjustment groove is arranged in the adjustment hole, and the upper bearing seat is located directly above the lower bearing seat; the lower end of the piston rod of the second cylinder is inserted downward into the adjustment hole and connected to the upper bearing seat; an upper roller shaft is arranged between the upper bearing seats on the left and right sides, and the left and right ends of the upper roller shaft are connected to the upper bearing seat through the second bearing ; Symmetrical intermediate wheels are provided on both sides of the middle of the upper roller shaft; a lower roller shaft is arranged between the lower bearing seats on the left and right sides, and the left and right ends of the lower roller shaft are connected to the lower bearing seats through the third bearing; a first driven sprocket is provided on the left part of the lower roller shaft; a first motor mounting seat is provided on the lower inner wall of the left part of the frame; a first motor is provided on the upper surface of the first motor mounting seat; a first driving sprocket corresponding to the position of the first driven sprocket is provided on the left end of the motor shaft of the first motor; the first driving sprocket and the first driven sprocket are connected by a first chain; the support piece is located between the upper roller shaft and the lower roller shaft.

[0010] The upper roller shaft is provided with side rollers on the left and right sides, and the middle wheel is located between the side rollers on the left and right sides; a clearance ring is provided on the side of the side roller adjacent to the support plate, the outer diameter of the clearance ring is smaller than the outer diameter of the side roller, and the clearance ring and the side roller are integrally formed.

[0011] A driving gear is arranged on the right part of the lower roller shaft; and a driven gear meshing with the driving gear is arranged on the right part of the upper roller shaft.

[0012] The guide device includes a second guide rail arranged on the side wall of the rear side of the stand; a second linear slider matching it is provided on the second guide rail; a plurality of transmission shaft mounting seats uniformly distributed laterally are provided behind the inner wall on the upper side of the frame; a transmission shaft passes through all the transmission shaft mounting seats, and the transmission shaft and the transmission shaft mounting seats are connected by a fourth bearing; transverse bevel gears are provided at the left and right ends of the transmission shaft; a nut seat is provided on the rear side of the second linear slider; a lead screw nut is provided on the nut seat; a lead screw matching it is provided in the lead screw nut; the lower end of the lead screw penetrates downward into the frame and is provided with a longitudinal bevel gear meshing with the transverse bevel gear; a second motor mounting seat is provided on the right inner wall of the frame; the second motor mounting seat is provided with a second motor; the upper end of the motor shaft of the second motor is connected to the lower end of the right lead screw through a coupling; a fifth bearing seat is provided on the side wall opposite to each other of the second linear sliders on the left and right sides; a movable roller shaft is arranged between the fifth bearing seats on the left and right sides; the left and right ends of the movable roller shaft are connected to the fifth bearing seat through the fifth bearing.

[0013] The lifting device comprises a channel steel frame arranged on the left side of the frame; a lifting channel is arranged in the channel steel frame; a lower front bearing seat and a lower rear bearing seat are respectively arranged on the front and rear sides of the lower end of the lifting channel; a lower chain shaft is arranged between the lower front bearing seat and the lower rear bearing seat; the lower chain shaft and the lower front bearing seat and the lower rear bearing seat are all connected by a sixth bearing; a second driven sprocket and a third driven sprocket are arranged on the lower chain shaft; a third motor mounting seat is arranged on the left side wall of the lower part of the channel steel frame; a third motor is arranged on the upper surface of the third motor mounting seat; a second driving sprocket is arranged at the front end of the motor shaft of the third motor; the second driving sprocket and the second driven sprocket are connected by a second chain; An upper front bearing seat and an upper rear bearing seat are respectively provided on the front and rear sides of the surface; an upper chain shaft is arranged between the upper front bearing seat and the upper rear bearing seat; the upper chain shaft is connected to the upper front bearing seat and the upper rear bearing seat through the seventh bearing; a fourth driven sprocket is arranged on the upper chain shaft; a conveying hole corresponding to the position of the fourth driven sprocket is provided on the upper surface of the channel steel frame, and the conveying hole is connected with the lifting channel; the fourth driven sprocket is connected to the third driven sprocket through the third chain, and the third chain passes through the conveying hole; symmetrical lifting grooves are provided on the left and right sides of the lifting channel; a pulley block matching the lifting groove is provided in the lifting channel, and the pulley block is connected with the third chain; the lifting rod is arranged on the right side of the pulley block.

[0014] The pulley block includes a slide seat arranged in the lifting channel; a plurality of slide seat rollers matching the lifting groove are arranged on the left and right sides of the slide seat; symmetrical lifting ears are arranged on the upper and lower sides of the left wall of the slide seat; the two ends of the third chain are connected to the lifting ears on the upper and lower sides; the lifting rod is arranged on the right side wall of the slide seat.

[0015] The beneficial effects of the present invention are:

[0016] Compared with the prior art, the worm plate CNC rolling machine adopting the structure of the present invention can support the worm plate through the lifting rod of the lifting device when the worm plate is rolled, thereby effectively reducing the labor intensity of the staff who hold the worm plate by hand, and the work that originally required four or five staff members to complete can be completed by one person. After the worm plate is completely formed, another staff member only needs to cooperate to remove the worm plate from the lifting rod, thereby effectively reducing manpower and material resources and avoiding waste of manpower and material resources. The whole worm plate rolling process is automatically completed under the transportation of the upper roller and the lower roller, and the high rolling efficiency can be always maintained. The support plate of the supporting structure can always be stuck in the grooves on the left and right sides of the worm plate when the upper roller and the lower roller roll the worm plate, which plays the effect of supporting the grooves, avoiding the situation that the grooves on the left and right sides of the worm plate are squeezed during the rolling process, resulting in the accuracy cannot be guaranteed, and effectively ensuring the accuracy of the grooves on the left and right sides of the worm plate, thereby ensuring that the rolled worm plate can be quickly assembled with the side plate, thereby improving the assembly efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural schematic diagram of the worm plate numerical control rounding machine of the present invention;

[0018] Figure 2 is a front view of the worm plate numerical control rounding machine of the present invention;

[0019] Figure 3 yes Figure 2 An enlarged view of part A;

[0020] Figure 4 It is a partial structural schematic diagram of the worm plate numerical control rounding machine of the present invention;

[0021] Figure 5 yes Figure 4 An enlarged view of part B;

[0022] Figure 6 It is a partial top view of the worm plate numerical control rounding machine of the present invention;

[0023] Figure 7 It is a partial left view of the worm plate numerical control rounding machine of the present invention;

[0024] Figure 8 It is a structural schematic diagram of a rolling device;

[0025] Fig. 9 It is a structural schematic diagram of the lifting device;

[0026] Fig.10 yes Fig. 9 An enlarged view of the C portion;

[0027] Fig.11 yes Fig. 9 An enlarged view of the D portion;

[0028] Fig.12 It is the left side view of the pulley assembly;

[0029] Fig.13 It is a three-dimensional diagram of the pulley assembly. DETAILED DESCRIPTION

[0030] The present invention is further described in detail below with reference to the accompanying drawings and specific embodiments:

[0031] See also Figures 1 to 13 The present invention provides a worm plate CNC rolling machine, comprising a frame 1, a support plate device 2 is provided on the front side of the upper surface of the frame 1; a rolling device 3 is provided in the middle of the upper surface of the frame 1; a first guide rail 4 is provided between the rolling device 3 and the support plate device 2; symmetrical supporting structures 5 are provided on the left and right sides of the first guide rail 4; a guide device 6 is provided on the rear side of the upper surface of the frame 1; a lifting device 7 is provided on the left side of the frame 1; the lifting device 7 includes a lifting rod 8 located directly above the frame 1, and the lifting rod 8 is parallel to the upper surface of the frame 1.

[0032] The support plate device 2 includes roller shaft fixing seats 9 arranged on the left and right sides of the front upper surface of the frame 1, and a roller shaft 10 is arranged between the left and right roller shaft fixing seats 9; the left and right ends of the roller shaft 10 are connected by a first bearing 11; the left and right sides of the roller shaft 10 are provided with symmetrical retaining rings 12.

[0033] The supporting structure 5 includes a first linear slider 13 arranged on the first guide rail 4; a locking block 14 matching the first guide rail 4 is provided on a side wall of the first linear slider 13 adjacent to the middle of the first guide rail 4, the locking block 14 is in an inverted U-shape, and locking screw holes 15 communicating with the interior of the locking block 14 are provided on the front and rear sides; a first cylinder mounting seat 16 is provided on a side wall of the first linear slider 13 away from the middle of the first guide rail 4; a first cylinder 17 matching the first cylinder mounting seat 16 is provided; a slide groove fixing block 18 is provided on the upper surface of the first linear slider 13; a slide groove 19 is provided on the upper surface of the slide groove fixing block 18; a sliding member 20 is provided at the end of the piston rod of the first cylinder 17; a supporting piece 21 is provided on the rear end of the sliding member 20 adjacent to a side wall of the first guide rail 4.

[0034] The rolling device 3 includes a stand 22 arranged on the left and right sides of the middle part of the upper surface of the frame 1; a second cylinder 23 is arranged on the upper surface of the stand 22; an adjustment hole 24 is arranged on the stand 22; a lower bearing seat 25 is arranged at the lower part of the adjustment hole 24; the side walls on the front and rear sides of the adjustment hole 24 are provided with symmetrical adjustment grooves 26; an upper bearing seat 27 matching the adjustment groove 26 is arranged in the adjustment hole 24, and the upper bearing seat 27 is located directly above the lower bearing seat 25; the lower end of the piston rod of the second cylinder 23 is downwardly penetrated into the adjustment hole 24 and connected to the upper bearing seat 27; an upper roller shaft 28 is arranged between the upper bearing seats 27 on the left and right sides, and the left and right ends of the upper roller shaft 28 are connected to the upper bearing seat 27 through the second bearing 29 connected; symmetrical intermediate wheels 30 are provided on both sides of the middle of the upper roller shaft 28; a lower roller shaft 31 is mounted between the lower bearing seats 25 on the left and right sides, and the left and right ends of the lower roller shaft 31 are connected to the lower bearing seats 25 through third bearings 32; a first driven sprocket 33 is provided on the left part of the lower roller shaft 31; a first motor mounting seat 34 is provided on the inner wall of the lower left part of the frame 1; a first motor 35 is provided on the upper surface of the first motor mounting seat 34; a first driving sprocket 36 corresponding to the position of the first driven sprocket 33 is provided at the left end of the motor shaft of the first motor 35; the first driving sprocket 36 and the first driven sprocket 33 are connected by a first chain; the support piece 21 is located between the upper roller shaft 28 and the lower roller shaft 31.

[0035] The upper roller shaft 28 is provided with side rollers 38 on the left and right sides, and the middle wheel 30 is located between the side rollers 38 on the left and right sides; a clearance ring 37 is provided on the side of the side roller 38 adjacent to the support plate, and the outer diameter of the clearance ring 37 is smaller than the outer diameter of the side roller 38, and the clearance ring 37 and the side roller 38 are integrally formed.

[0036] A driving gear 39 is disposed on the right portion of the lower roller shaft 31 ; a driven gear 40 meshing with the driving gear 39 is disposed on the right portion of the upper roller shaft 28 .

[0037] The guide device 6 includes a second guide rail 41 arranged on the rear side wall of the stand 22; a second linear slider 42 matching therewith is arranged on the second guide rail 41; a plurality of transmission shaft mounting seats 43 evenly distributed laterally are arranged behind the upper inner wall of the frame 1; a transmission shaft 44 passes through all the transmission shaft mounting seats 43, and the transmission shaft 44 is connected to the transmission shaft mounting seats 43 through a fourth bearing 45; transverse bevel gears 46 are arranged on the left and right ends of the transmission shaft 44; a nut seat 47 is arranged on the rear side of the second linear slider 42; a lead screw nut 48 is arranged on the nut seat 47; a lead screw nut 48 matching therewith is arranged inside the lead screw nut 48 Screw 49; the lower end of the screw 49 penetrates downward into the frame 1 and is provided with a longitudinal bevel gear 50 meshing with the transverse bevel gear 46; a second motor mounting seat 51 is provided on the right inner wall of the frame 1; the second motor mounting seat 51 is provided with a second motor 52; the upper end of the motor shaft of the second motor 52 is connected to the lower end of the right screw 49 through a coupling 53; a fifth bearing seat 54 is provided on the side walls of the second linear sliders 42 on the left and right sides opposite to each other; a movable roller shaft 55 is arranged between the fifth bearing seats 54 on the left and right sides; the left and right ends of the movable roller shaft 55 are connected to the fifth bearing seat 54 through a fifth bearing 56.

[0038] The lifting device 7 includes a channel steel frame 57 arranged on the left side of the frame 1; a lifting channel 58 is arranged in the channel steel frame 57; a lower front bearing seat 59 and a lower rear bearing seat 60 are respectively arranged on the front and rear sides of the lower end of the lifting channel 58; a lower chain shaft 61 is arranged between the lower front bearing seat 59 and the lower rear bearing seat 60; the lower chain shaft 61 is connected to the lower front bearing seat 59 and the lower rear bearing seat 60 through a sixth bearing 62; a second driven sprocket 63 and a third driven sprocket 64 are arranged on the lower chain shaft 61; a third motor mounting seat 65 is arranged on the left side wall of the lower part of the channel steel frame 57; a third motor 66 is arranged on the upper surface of the third motor mounting seat 65; a second driving sprocket 67 is arranged at the front end of the motor shaft of the third motor 66; the second driving sprocket 67 and the second driven sprocket 63 are connected by a second chain; the channel steel frame An upper front bearing seat 68 and an upper rear bearing seat 69 are respectively provided on the front and rear sides of the upper surface of 57; an upper chain shaft 70 is arranged between the upper front bearing seat 68 and the upper rear bearing seat 69; the upper chain shaft 70 is connected to the upper front bearing seat 68 and the upper rear bearing seat 69 through the seventh bearing 71; a fourth driven sprocket 72 is arranged on the upper chain shaft 70; a conveying hole 73 corresponding to the position of the fourth driven sprocket 72 is provided on the upper surface of the channel steel frame 57, and the conveying hole 73 is connected with the lifting channel 58; the fourth driven sprocket 72 is connected to the third driven sprocket 64 through the third chain, and the third chain passes through the conveying hole 73; symmetrical lifting grooves 74 are provided on the left and right sides of the lifting channel 58; a pulley block matching the lifting groove 74 is provided in the lifting channel 58, and the pulley block is connected with the third chain; the lifting rod 8 is arranged on the right side of the pulley block.

[0039] The pulley assembly includes a slide 75 arranged in the lifting channel 58; a plurality of slide rollers 76 matching the lifting groove 74 are arranged on the left and right sides of the slide 75; symmetrical lifting ears 77 are arranged on the upper and lower sides of the left wall of the slide 75; the two ends of the third chain are connected to the lifting ears 77 on the upper and lower sides; the lifting rod 8 is arranged on the right side wall of the slide 75.

[0040] The method of use of the present invention is as follows:

[0041] Before the straight volute needs to be rolled into a volute-shaped volute, the position of the support piece 21 can be roughly adjusted according to the width of the straight volute, so that the support piece 21 is located near the slots on both sides of the straight volute. When the position of the support piece 21 needs to be roughly adjusted, the first linear slider 13 can be directly slid to drive the first cylinder mounting seat 16 to move stably along the trajectory of the first guide rail 4, and the support piece 21 moves accordingly. When the support piece 21 moves to the actual required position, the screw can be screwed into the locking screw hole 15 on the locking block 14 to press the screw against the first guide rail 4, so that the locking block 14 can achieve a locking effect. At this moment, the position of the first linear slider 13 is fixed, and the position of the first cylinder 17 arranged on the first cylinder mounting seat 16 is fixed accordingly, and the approximate position of the support piece 21 is fixed. Then the first cylinder 17 can be used to fine-tune the position of the support piece 21. When the first cylinder 17 is started, the piston rod of the first cylinder 17 will drive the sliding member 20 to move along the track of the slide groove 19 on the upper surface of the slide groove fixing block 18, and the support piece 21 arranged at the rear end of the sliding member 20 will move accordingly. When the support pieces 21 on the left and right sides are just in the position where they can be inserted into the slots on both sides of the straight volute, the first cylinder 17 stops running and the final position of the support piece 21 is fixed.

[0042] When it is necessary to round the straight worm plate into a worm-shaped worm plate, the first motor 35 can be started. When the first motor 35 is running, the motor shaft of the first motor 35 will drive the first driving sprocket 36 to rotate. At this time, the first driving sprocket 36 will drive the first driven sprocket 33 to rotate through the first chain. When the first driven sprocket 33 rotates, the lower roller shaft 31 rotates accordingly, and the driving gear 39 on the right part of the lower roller shaft 31 is meshed with the driven gear 40 on the right part of the upper roller shaft 28. Therefore, when the lower roller shaft 31 rotates clockwise, the upper roller shaft 28 rotates counterclockwise. When the straight volute is between the upper roller 28 and the lower roller 31, the rotational force of the upper roller 28 and the rotational force of the lower roller 31 will drive the straight volute to be transported stably to the rear. In order to ensure that the distance between the upper roller 28 and the lower roller 31 can adapt to the thickness of the straight volute, the height of the upper roller 28 can be adjusted by the second cylinder 23. When the second cylinder 23 is started, the piston rod of the second cylinder 23 will drive the upper bearing seat 27 to move up and down stably along the trajectory of the adjustment groove 26, thereby realizing the change of the distance between the upper roller 28 and the lower roller 31.

[0043] When the rounding work begins, the front end of the straight worm plate will pass through the top of the roller shaft 10, the gap between the upper roller shaft 28 and the lower roller shaft 31, and the top of the moving roller shaft 55 in sequence. At this moment, the lower surface of the straight worm plate contacts the upper surface of the roller shaft 10, the upper surface of the lower roller shaft 31, and the upper surface of the moving roller shaft 55. The support piece 21 is in the grooves on the left and right sides of the straight worm plate. As the upper roller shaft 28 and the lower roller shaft 31 rotate synchronously, the straight worm plate will be synchronously transported backwards when being rolled by the middle wheel 30 on the upper roller shaft 28, and the side rollers 38 on the left and right sides of the upper roller shaft 28 can effectively assist in rolling, and a clearance ring 37 is provided on the side of the side roller 38 adjacent to the support piece 21. The outer diameter of the clearance ring 37 is smaller than the outer diameter of the side roller, and the position of the clearance ring 37 just corresponds to the position of the groove on the side of the worm plate. The existence of the clearance ring 37 can make the side rolling The wheel will not roll on the side of the snail plate, thereby avoiding the situation where the side roller 38 rolls on the side of the snail plate and causes the groove on the side of the snail plate to deform. Due to the different sizes of snail plates, the rolling position requirements for the intermediate wheel 30 and the side roller 38 are also different. At this time, the position of the intermediate wheel 30 and the side roller 38 can be adjusted according to actual needs. In order to facilitate the adjustment of the position of the intermediate wheel 30 and the side roller 38, adjustment screw holes that are connected to their respective internal spaces can be provided on the outer walls of the intermediate wheel 30 and the side roller 38. An adjustment screw that presses against the outer wall of the upper roller shaft 28 is threaded in the adjustment screw hole. The position of the intermediate wheel 30 and the side roller can be adjusted by loosening the adjustment screw. Tighten the adjustment screw again so that the adjustment screw presses against the outer wall of the upper roller shaft 28 again, and the position of the intermediate wheel 30 and the side roller 38 after the position adjustment is completed can be fixed.

[0044] The support piece 21 is stuck in the groove on the side of the worm plate when the worm plate is rolled. The support piece 21 can cooperate with the give way ring 37 to further effectively prevent the grooves on the left and right sides of the straight worm plate from being squeezed and deformed when the straight worm plate is rolled, thereby ensuring that the straight worm plate can be quickly assembled with the grooves on the left and right sides and the side plates after being rolled into a worm-shaped worm plate, and the retaining rings 12 on the left and right sides of the roller shaft 10 can play a limiting role, effectively preventing the straight worm plate from lateral deviation during the rolling process, so that the straight worm plate is always in a stable conveying state.

[0045] The height of the moving roller 55 determines the curvature of the straight worm plate when it is rounded into a worm plate, but the position of the moving roller 55 is always higher than the position of the upper roller 28. When the front end of the straight worm plate is transported to the position of the moving roller 55 by the upper roller 28 and the lower roller 31, the front end of the straight worm plate will bend upward along the outer wall of the moving roller 55, so that the straight worm plate gradually forms an arc and begins to transform into a snail-shaped worm plate. As more and more parts of the straight worm plate are tilted in an arc, a staff member can hold the lower surface of the tilted part with his hand to make it continue to move upward stably. The straight volute is bent, and the bent part of the straight volute will go around the lifting rod 8 from the back to the front, and the lifting rod 8 will directly support the original upper surface of the straight volute, that is, the inner wall of the volute at this moment. As the lifting rod 8 supports the volute, the labor intensity of the staff when supporting the volute by hand can be effectively reduced, thereby effectively reducing manpower. The work that originally required four or five people to support the volute by hand can be completed by only one person. When the volute completely passes through the gap between the upper roller shaft 28 and the lower roller shaft 31, the volute is completely formed. At this time, only one more staff member is needed to cooperate to remove the volute from the lifting rod 8.

[0046] When the height of the movable roller 55 needs to be adjusted, the second motor 52 can be started. At this time, the motor shaft of the second motor 52 will drive the right lead screw 49 to rotate through the coupling 53. When the right lead screw 49 rotates, the longitudinal bevel gear 50 on the right lead screw 49 will mesh with the transverse bevel gear 46 on the right end of the transmission shaft 44, thereby driving the transmission shaft 44 to rotate. When the transmission shaft 44 rotates, the transverse bevel gear 46 at the left end of the transmission shaft 44 will drive the left lead screw 49 to rotate by meshing with the longitudinal bevel gear 50 on the left lead screw 49, thereby realizing the synchronous rotation of the lead screws 49 on the left and right sides. Since the lead screw 49 is covered with a lead screw nut 48 matching it, The lead screw nut 48 is fixed on the nut seat 47, and the nut seat 47 is fixed on the second linear slider 42. The second linear slider 42 is arranged on the second guide rail 41 that matches it. Therefore, under the restriction of the second guide rail 41, the force of the lead screw 49's rotation will eventually be converted into a force for the lead screw nut 48 to move up and down. When the lead screw nut 48 moves up and down, the second linear slider 42 moves up and down accordingly. The side walls of the second linear sliders 42 on the left and right sides that are opposite to each other are provided with a fifth bearing seat 54. The moving roller 55 is mounted between the fifth bearing seats 54 on the left and right sides. Therefore, the moving roller 55 will move up and down along the second linear slider 42, thereby realizing the height adjustment of the moving roller 55.

[0047] In actual use, the height of the lifting rod 8 can be adjusted. Therefore, even if the size of the worm plate is different or the bending angle of the worm plate is different, the lifting rod 8 can always lift the worm plate during the rolling process. When the height of the lifting rod 8 needs to be adjusted, the third motor 66 can be started. At this time, the motor shaft of the third motor 66 will drive the second active sprocket 67 to rotate, and the second active sprocket 67 is connected to the second driven sprocket 63 through the second chain. Therefore, when the second active sprocket 67 rotates, the second driven sprocket 63 will drive the lower chain shaft 61 to rotate. When the lower chain shaft 61 rotates, the third driven sprocket 64 rotates accordingly, and the third driven sprocket 64 is connected to the fourth driven sprocket 72 through the third chain. When the third driven sprocket 64 rotates , the fourth driven sprocket 72 rotates accordingly. At the same time, the third chain forms a closed loop, which rotates and conveys around the third driven sprocket 64 and the fourth driven sprocket 72, and the two ends of the third chain are fixed to the upper and lower ends of the slide 75 through the lifting ears 77. Therefore, when the third chain is rotated and conveyed, the slide 75 will move up and down under the action of the third chain, thereby driving the lifting rod 8 on the right side wall of the slide 75 to move up and down, so as to adjust the height of the lifting rod 8. After the height adjustment of the lifting rod 8 is completed, the third motor 66 can be turned off. The lifting ear 77 is a common structure on the market. The screws on the lifting ear 77 can be used to effectively fix the ends of the third chain to ensure the stability of the two ends of the third chain when connected to the upper and lower ends of the slide 75.

[0048] When the slide 75 moves, the slide roller 76 will roll along the track of the lifting groove 74. The existence of the slide roller 76 can not only guide the slide 75 to ensure the stability of the slide 75 when it moves up and down, but also improve the smoothness of the slide 75 when it moves up and down.

[0049] The worm plate of the present invention is rolled by the lifting rod 8 of the lifting device 7, thereby effectively reducing the labor intensity of the staff who hold the worm plate by hand. The work that originally required four or five staff members to complete can be completed by one person. After the worm plate is completely formed, another staff member only needs to cooperate to remove the worm plate from the lifting rod 8, thereby effectively reducing manpower and material resources and avoiding waste of manpower and material resources. The whole rolling process of the worm plate is automatically completed under the conveyance of the upper roller 28 and the lower roller 31, and the high rolling efficiency can be always maintained. The support sheet 21 of the support structure 5 can always be stuck in the grooves on the left and right sides of the worm plate when the upper roller 28 and the lower roller 31 roll the worm plate, so as to play the effect of supporting the grooves, avoiding the situation that the grooves on the left and right sides of the worm plate are squeezed during the rolling process, resulting in the situation that the accuracy cannot be guaranteed, and effectively ensuring the accuracy of the grooves on the left and right sides of the worm plate, thereby ensuring that the rolled worm plate can be quickly assembled with the side plate, thereby improving the assembly efficiency.

Claims

1. A worm plate numerical control rounding machine, comprising a frame, characterized in that: A support plate device is provided on the front side of the upper surface of the frame; a rolling device is provided in the middle of the upper surface of the frame; a first guide rail is provided between the rolling device and the support plate device; symmetrical support structures are provided on the left and right sides of the first guide rail; a guide device is provided on the rear side of the upper surface of the frame; a lifting device is provided on the left side of the frame; the lifting device includes a lifting rod located directly above the frame, and the lifting rod is parallel to the upper surface of the frame; the supporting structure includes a first linear slider provided on the first guide rail; a locking block matching the first guide rail is provided on a side wall of the first linear slider adjacent to the middle of the first guide rail, the locking block is in an inverted U-shape, and locking screw holes that are connected to the inside of the locking block are provided on the front and rear sides of the locking block; a first cylinder mounting seat is provided on a side wall of the first linear slider away from the middle of the first guide rail; a first cylinder matching therewith is provided on the first cylinder mounting seat; a slide groove fixing block is provided on the upper surface of the first linear slider; a slide groove is provided on the upper surface of the slide groove fixing block; a sliding member is provided at the end of the piston rod of the first cylinder; a support sheet is provided on a side wall of a side adjacent to the first guide rail at the rear end of the sliding member.

2. A worm plate numerical control rounding machine according to claim 1, characterized in that: The support plate device includes roller shaft fixing seats arranged on the left and right sides of the upper surface of the front part of the frame, and a roller shaft is arranged between the left and right roller shaft fixing seats; the left and right ends of the roller shaft are connected by a first bearing; and the left and right sides of the roller shaft are provided with symmetrical retaining rings.

3. A worm plate numerical control rounding machine according to claim 1, characterized in that: The rolling device includes a stand arranged on the left and right sides of the middle part of the upper surface of the frame; a second cylinder is arranged on the upper surface of the stand; an adjustment hole is arranged on the stand; a lower bearing seat is arranged at the lower part of the adjustment hole; the front and rear side walls of the adjustment hole are provided with symmetrical adjustment grooves; an upper bearing seat matching the adjustment groove is arranged in the adjustment hole, and the upper bearing seat is located directly above the lower bearing seat; the lower end of the piston rod of the second cylinder is inserted downward into the adjustment hole and connected to the upper bearing seat; an upper roller shaft is arranged between the upper bearing seats on the left and right sides, and the left and right ends of the upper roller shaft are connected to the upper bearing seat through the second bearing ; Symmetrical intermediate wheels are provided on both sides of the middle of the upper roller shaft; a lower roller shaft is arranged between the lower bearing seats on the left and right sides, and the left and right ends of the lower roller shaft are connected to the lower bearing seats through the third bearing; a first driven sprocket is provided on the left part of the lower roller shaft; a first motor mounting seat is provided on the lower inner wall of the left part of the frame; a first motor is provided on the upper surface of the first motor mounting seat; a first driving sprocket corresponding to the position of the first driven sprocket is provided on the left end of the motor shaft of the first motor; the first driving sprocket and the first driven sprocket are connected by a first chain; the support piece is located between the upper roller shaft and the lower roller shaft.

4. A worm plate numerical control rounding machine according to claim 3, characterized in that: The upper roller shaft is provided with side rollers on the left and right sides, and the middle wheel is located between the side rollers on the left and right sides; a clearance ring is provided on the side of the side roller adjacent to the support plate, the outer diameter of the clearance ring is smaller than the outer diameter of the side roller, and the clearance ring and the side roller are integrally formed.

5. The worm plate numerical control rounding machine according to claim 3, characterized in that: A driving gear is arranged on the right part of the lower roller shaft; and a driven gear meshing with the driving gear is arranged on the right part of the upper roller shaft.

6. The worm plate numerical control rounding machine according to claim 3, characterized in that: The guide device includes a second guide rail arranged on the side wall of the rear side of the stand; a second linear slider matching it is provided on the second guide rail; a plurality of transmission shaft mounting seats uniformly distributed laterally are provided behind the inner wall on the upper side of the frame; a transmission shaft passes through all the transmission shaft mounting seats, and the transmission shaft and the transmission shaft mounting seats are connected by a fourth bearing; transverse bevel gears are provided at the left and right ends of the transmission shaft; a nut seat is provided on the rear side of the second linear slider; a lead screw nut is provided on the nut seat; a lead screw matching it is provided in the lead screw nut; the lower end of the lead screw penetrates downward into the frame and is provided with a longitudinal bevel gear meshing with the transverse bevel gear; a second motor mounting seat is provided on the right inner wall of the frame; the second motor mounting seat is provided with a second motor; the upper end of the motor shaft of the second motor is connected to the lower end of the right lead screw through a coupling; a fifth bearing seat is provided on the side wall opposite to each other of the second linear sliders on the left and right sides; a movable roller shaft is arranged between the fifth bearing seats on the left and right sides; the left and right ends of the movable roller shaft are connected to the fifth bearing seat through the fifth bearing.

7. The worm plate numerical control rounding machine according to claim 1, characterized in that: The lifting device comprises a channel steel frame arranged on the left side of the frame; a lifting channel is arranged in the channel steel frame; a lower front bearing seat and a lower rear bearing seat are respectively arranged on the front and rear sides of the lower end of the lifting channel; a lower chain shaft is arranged between the lower front bearing seat and the lower rear bearing seat; the lower chain shaft and the lower front bearing seat and the lower rear bearing seat are all connected by a sixth bearing; a second driven sprocket and a third driven sprocket are arranged on the lower chain shaft; a third motor mounting seat is arranged on the left side wall of the lower part of the channel steel frame; a third motor is arranged on the upper surface of the third motor mounting seat; a second driving sprocket is arranged at the front end of the motor shaft of the third motor; the second driving sprocket and the second driven sprocket are connected by a second chain; An upper front bearing seat and an upper rear bearing seat are respectively provided on the front and rear sides of the surface; an upper chain shaft is arranged between the upper front bearing seat and the upper rear bearing seat; the upper chain shaft is connected to the upper front bearing seat and the upper rear bearing seat through the seventh bearing; a fourth driven sprocket is arranged on the upper chain shaft; a conveying hole corresponding to the position of the fourth driven sprocket is provided on the upper surface of the channel steel frame, and the conveying hole is connected with the lifting channel; the fourth driven sprocket is connected to the third driven sprocket through the third chain, and the third chain passes through the conveying hole; symmetrical lifting grooves are provided on the left and right sides of the lifting channel; a pulley block matching the lifting groove is provided in the lifting channel, and the pulley block is connected with the third chain; the lifting rod is arranged on the right side of the pulley block.

8. The worm plate numerical control rounding machine according to claim 7, characterized in that: The pulley block includes a slide seat arranged in the lifting channel; a plurality of slide seat rollers matching the lifting groove are arranged on the left and right sides of the slide seat; symmetrical lifting ears are arranged on the upper and lower sides of the left wall of the slide seat; the two ends of the third chain are connected to the lifting ears on the upper and lower sides; the lifting rod is arranged on the right side wall of the slide seat.

Citation Information

Patent Citations

  • Plate bending machine

    CN206597791U

  • Bent plate veneer reeling machine

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  • Full-automatic plate rounding machine

    CN211100935U

  • Worm plate numerical control rounding machine

    CN214078623U