A stamping and filling integrated production system

Abstract

The present invention relates to a stamping and filling integrated production system, including a workbench and a punch system arranged above the workbench, wherein the workbench is provided with a plurality of workstations, the punch system includes punches corresponding to the workstations, the punches of the punch system at least include a cavity punch, a push rod punch and a shrinkage punch, and also includes a filler conveying mechanism, the filler conveying mechanism is used to convey the filler, the filler conveying mechanism has an output port, the output port is arranged below the push rod punch, the cavity punch is pressed on the material to form a cavity with an opening, the push rod punch pushes the filler at the output port downward into the cavity, and the shrinkage punch is pressed on the material to shrink or close the opening. The present invention integrates the filling process into the process flow of the stamping process, and the manufacturing of stamping parts that need to be filled with fillers from blanks to finished products can be completed by one machine.

Description

Technical Field

[0001] The invention relates to a production system integrating punching, filling and bundling. Background Art

[0002] In the production process of some stamping parts that need to be filled with fillers (such as batteries), the stamping process is often carried out on one machine first, then transported to another machine for filling, and finally the filling port is tightened (shrinked) to form. A finished part needs to go through three steps to obtain, and a conveying mechanism needs to be set up in the middle to realize the conveyance of the parts between processes, which makes the production efficiency low, the production cost high, and the manufacturing process cumbersome. Summary of the invention

[0003] Therefore, in view of the above problems, the present invention proposes a stamping and filling integrated production system.

[0004] The present invention is implemented by the following technical solutions:

[0005] The present invention proposes a stamping and filling integrated production system, including a workbench and a punch system arranged above the workbench, wherein the workbench is provided with a plurality of workstations, the punch system includes punches corresponding to the workstations, and also includes a feeding mechanism arranged between the workbench and the punch system, wherein the feeding mechanism clamps the material and transports the material on the workbench from a previous workstation to an adjacent subsequent workstation, the punches of the punch system at least include a cavity punch, a push rod punch and a shrinkage punch, and the cavity punch, the push rod punch and the shrinkage punch are respectively arranged above different workstations from front to back along the conveying direction of the material, and also includes a filler conveying mechanism, wherein the filler conveying mechanism is used to convey the filler, and the filler conveying mechanism has an output port, which is arranged below the push rod punch, the cavity punch punches on the material to form a cavity with an opening on the material, the push rod punch pushes the filler at the output port downward into the cavity, and the shrinkage punch punches on the material to shrink or close the opening.

[0006] Preferably, a lower die is also provided on the workstation of the workbench, and the lower die cooperates with the punch of the punch system to punch the material.

[0007] Preferably, the filler conveying mechanism comprises a conveying pipe for conveying the filler, the conveying pipe extends to below the push rod punch, and the end of the conveying pipe has a blanking hole matching the size of the filler.

[0008] Preferably, the cavity punches are provided in plurality, and the cavity is gradually punched out by the plurality of cavity punches.

[0009] Preferably, the shrinking punches are provided in plurality, and the opening is contracted or closed through gradual punching of the plurality of shrinking punches.

[0010] Wherein, preferably, the stamping and filling integrated production system further includes an input mechanism and an output mechanism, wherein the input mechanism transfers the blank material to the feeding mechanism, and the output mechanism transfers the finished material out of the feeding mechanism.

[0011] The present invention has the following beneficial effects: the present invention utilizes the downward movement of the punch on the punch system, and arranges the filler conveying mechanism below the push rod punch, and the push rod punch moves downward to fill the filler into the material part, thereby realizing the integration of the filling process into the process flow of the stamping process. Since the filler conveying mechanism is arranged so that the filling of the filler follows the stamping process, the process of shrinking stamping can be arranged to directly shrink and shape the material part to complete the manufacturing from the blank to the finished product, which greatly saves the process flow, saves the transportation process, and improves the production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 is a front view of a stamping and filling integrated production system in an embodiment;

[0013] Figure 2 is a top view of the stamping and filling integrated production system in the embodiment (excluding the stamping system);

[0014] Figure 3 Schematic diagram of the feeding mechanism in the embodiment. DETAILED DESCRIPTION

[0015] To further illustrate the various embodiments, the present invention provides drawings. These drawings are part of the disclosure of the present invention, which are mainly used to illustrate the embodiments and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, a person of ordinary skill in the art should be able to understand other possible implementations and advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.

[0016] The present invention will now be further described with reference to the accompanying drawings and specific implementation methods.

[0017] See also Figure 1-3As shown, as a preferred embodiment of the present invention, a stamping and filling integrated production system is provided, including a workbench 1 and a punch system 2 arranged above the workbench 1, an input mechanism 5 and an output mechanism 6 are respectively provided at both ends of the workbench 1, the input mechanism 5 is used to input the blank material, and the output mechanism 6 is used to output the finished material, and a plurality of lower molds 11 (i.e., concave molds) arranged laterally at the same interval are provided on the workbench 1 between the input mechanism 5 and the output mechanism 6, each lower mold 11 corresponds to a work station, and the punch system 2 includes a pair of The punch of the work station 11 (such as the cavity punch 21, i.e., the male mold) is applied, and the feeding mechanism 3 is slidably arranged on the workbench 1 along the arrangement direction of the lower mold 11. A plurality of sets of elastic clamps 31 are provided on the feeding mechanism 3. The feeding mechanism 3 clamps the material with its elastic clamps 31 and transports the material on the workbench 1 from the previous work station (the lower mold 11) to the adjacent subsequent work station (the lower mold 11). The feeding mechanism 3 is a commonly used technology in this field. For details, please refer to the description in the patent with announcement number CN207057487U.

[0018] like Figure 1 As shown, the punches of the punch system 2 at least include a cavity punch 21, a push rod punch 22 and a shrinkage punch 23, which are respectively arranged above different workstations from front to back along the conveying direction of the material. The stamping and filling integrated production system also includes a filler conveying mechanism 4, which is used to convey the filler. The filler conveying mechanism 4 has an output port, which is arranged below the push rod punch 23. The cavity punch 21 punches on the material to form a cavity with an opening. The push rod punch 22 pushes the filler at the output port downward into the cavity. The shrinkage punch 23 punches on the material to shrink or close the opening.

[0019] Obviously, the cavity punch 21 can be provided in plurality, and the cavity can be formed by punching the blank material through continuous forming of multiple stations, for example, by using a conventional stretching and punching method. The shrinking punch 23 can also be provided in plurality, and the opening of the material can be narrowed or closed through continuous forming of multiple stations, for example Figure 1 As shown, the lower end of the shrinking punch 23 is conical, and the lower end of the cone is pressed on the opening of the material to shrink it, and then the shrinking opening is flattened and closed by punching (depending on the needs of different products, it may need to be closed, or it may only need to be tightened). Whether it is stretching punching or shrinking punching, it can be easily implemented by those skilled in the art. The filling conveying mechanism 4 can be as follows Figure 2As shown, a conveying pipe (with a conveyor providing conveying driving force) is provided, and the conveying pipe extends to the bottom of the push rod punch 23. The output port can be a blanking hole with a size matching the filler at the end of the conveying pipe. When the filler is transported to the blanking hole, it is pushed downward by the push rod punch 23 and conveyed into the concave cavity of the material.

[0020] The characteristic of this embodiment is that the filler conveying mechanism 4 is arranged below the push rod punch 22 by utilizing the downward movement of the punch on the punch system, and the push rod punch 22 moves downward to fill the filler into the material part, thereby realizing the integration of the filling process into the process flow of the stamping process. Since the filler conveying mechanism 4 is arranged so that the filling of the filler follows the stamping process, the process of shrinking stamping can be arranged to directly shrink and shape the material part to complete the manufacturing from the blank to the finished product, which greatly saves the process flow, saves the transportation process, and improves the production efficiency.

[0021] Although the present invention has been specifically shown and described in conjunction with the preferred embodiments, it should be understood by those skilled in the art that various changes in form and details made to the present invention without departing from the spirit and scope of the present invention as defined in the appended claims will fall within the scope of protection of the present invention.

Claims

1. A stamping and filling integrated production system, comprising a workbench and a punch system arranged above the workbench, wherein the workbench is provided with a plurality of workstations, the punch system comprises punches corresponding to the workstations, and further comprises a feeding mechanism arranged between the workbench and the punch system, wherein the feeding mechanism clamps the material and transports the material on the workbench from the previous workstation to the adjacent next workstation, characterized in that: The punches of the punch system include at least a cavity punch, a push rod punch and a shrinkage punch, which are respectively arranged above different workstations from front to back along the conveying direction of the material. The punch system also includes a filler conveying mechanism, which is used to convey the filler. The filler conveying mechanism has an output port, which is arranged below the push rod punch. The cavity punch punches on the material to form a cavity with an opening on the material, and the push rod punch pushes the filler at the output port downward into the cavity. The shrinkage punch punches on the material to shrink or close the opening.

2. The punching and filling integrated production system according to claim 1, characterized in that: A lower die is also provided on the workstation of the workbench, and the lower die cooperates with the punch of the punch system to punch the material.

3. The punching and filling integrated production system according to claim 1, characterized in that: The filler conveying mechanism comprises a conveying pipe for conveying the filler, the conveying pipe extends to the bottom of the push rod punch, and the end of the conveying pipe is provided with a blanking hole matching the size of the filler.

4. The punching and filling integrated production system according to claim 1, characterized in that: There are multiple cavity punches, and the cavity is gradually punched out by the multiple cavity punches.

5. The punching and filling integrated production system according to claim 1, characterized in that: There are multiple shrinking punches, and the opening is narrowed or closed through gradual punching of the multiple shrinking punches.

6. The punching and filling integrated production system according to claim 1, characterized in that: It also includes an input mechanism and an output mechanism, wherein the input mechanism transfers the blank material to the feeding mechanism, and the output mechanism transfers the finished material out of the feeding mechanism.

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