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124results about How to "Reduce process flow" patented technology

High-efficiency and energy-saving new lean magnetite combined milling magnetic separation method

The invention discloses a high-efficiency and energy-saving new lean magnetite combined milling magnetic separation method. A high pressure roller mill is used as an ultrafine crushing device, and a vertical mill substitutes a ball mill. The method comprises the following steps: crushing, screening, carrying out dry pre-concentration, milling through the high pressure roller mill, carrying out medium field intensity wet magnetic separation, carrying out vertical coarse milling, carrying out weak magnetic roughing, carrying out vertical fine milling, and carrying out low intensity magnetic separation. The method allows a large number of coarse grain waste ores to be abandoned before milling, so the milling amount is reduced, the over milling problem during mineral liberation is effectively solved, and the consumption of steel balls and lining plates of the ball mill is significantly reduced, thereby the operation cost of the whole process is reduced. The method improves the grade of raw ores by above 2% after the weak magnetic dry separation, improves the relative grindability of roller mill products by above 30%, and reduces the energy consumption by 35-50% by adopting the vertical stirred mill to substitute the ball mill; and the power consumption of per unit of the raw ores and the consumption of the steel balls and the lining plates of the method in the invention are 65.37% and 59.26% lower than those of with routine three stage closed loop + two stage ball milling + two stage weak magnetic separation milling technologies in ore separation work respectively.
Owner:马钢集团设计研究院有限责任公司

Forging method for multi-direction, circulatory and high-speed hammer forging of magnesium alloy

ActiveCN103805923AOvercome the shortcomings of poor plastic processing performanceLess slipHigh velocityHeat treated
The invention relates to a magnesium alloy plastic processing technology, and relates to a forging method for multi-direction, circulatory and high-speed hammer forging of a magnesium alloy. The method comprises the specific steps: after carrying out homogenization annealing of a casting-state or deformation-state magnesium alloy, carrying out continuous high-speed hammer forging along one direction of the bulk material at a certain temperature; after a certain deformation amount is reached, overturning the material, and continuing to carry out continuous high-speed hammer forging along another direction to reach a certain deformation amount; then overturning the material to another direction, and carrying out such circulatory hammer forging until the material reaches a predetermined deformation amount and size; and finally, carrying out heat treatment on the material. The method utilizes the textured micostructure formed during the processes of high-speed hammer forging of the magnesium alloy to be combined to change the hammer forging direction, thereby improving the ultimate deformation amount that the magnesium alloy can withstand and is not cracked during forging, and improving the plastic processing performance of the magnesium alloy. The method is suitable for magnesium and the alloy material thereof, and improves the forging processing production efficiency of magnesium and the alloy material thereof.
Owner:INST OF METAL RESEARCH - CHINESE ACAD OF SCI

Cold-machining technology for high-precision optical lenses

The invention discloses a cold-machining technology for high-precision optical lenses. The cold-machining technology for high-precision optical lenses includes the following steps that S1, blanking and rough grinding are conducted, specifically, a material is cut into a square, the thickness is modified, and the outer ring is subjected to rough grinding; S2, the outer ring is subjected to precise hobbing, specifically, the outer ring is subjected to precise hobbing till meeting the requirement of a drawing, the radius portion is subjected to milling and grinding, and the face form and center thickness are controlled; S3, precise grinding is conducted, specifically, the lens material is placed in a grinding clamp and is grinded on a high-speed horizontally-swinging fine grinder through a diamond pellet; S4, pre-polishing is conducted, specifically, the lens is subjected to pre-polishing on a high-speed horizontally-swinging polishing machine through a polyurethane chip; and S5, precise polishing is conducted, specifically, the workpiece is subjected to precise polishing, aperture modification and detection on a low-speed polishing machine so that the lens can meet the requirements for the center thickness, surface form and degree of roughness finally. The process of the cold-machining technology for high-precision optical lenses is designed for high-precision optical lenses, and the high-speed fine grinder, the high-speed polishing machine and the low-speed polishing machine are combined for machining. The optical lens obtained through machining has the characteristics of being few in surface defect, high in degree of finish, good in surface form and low in degree of surface roughness.
Owner:THE OPTICAL ELEMENT FACTORY OF THE INST OF OPTICS & ELECTRONICS THE CHINESE ACADEMY OF SCI

Easy-welding high-strength large-thickness steel plate preheating-free gas shielded welding process

InactiveCN103231155AImprove welding working conditionsImprove welding productivityArc welding apparatusHeat-affected zoneSemi automatic
The invention relates to an easy-welding high-strength large-thickness steel plate preheating-free gas shielded welding process which mainly comprises the following contents that: the large-thickness easy-welding 700MPa-level high-strength steel plate with the thickness of 40-80mm is matched with a high-strength high-toughness welding wire with high deoxidation element content, a 80 percent Ar+20 percent CO2 active mixed gas shielded semi-automatic or automatic welding method is adopted, due to the preheating-free treatment before welding and heating-free treatment after welding, the welding process parameters are strictly controlled, the welding sequence is reasonably arranged, the asbestos cloth coated weldment is used for heat insulation, the defect-free excellent-performance welding joint is obtained, the tensile strength of the joint is not lower than the base metal standard requirement due to mechanical performance detection, the welding line and heat affected zone are good in texture, low-temperature charpy impact absorption work (KV2) is high in surplus amount, and the application environments of the low-temperature environment can be completely met. According to the method, the production process is reduced, the labor conditions of workers are improved, the production cost is saved, and the production efficiency is improved.
Owner:JIGANG GRP

Aluminum foam sandwich plate with gradient interface and manufacturing method thereof

The invention discloses an aluminum foam sandwich plate with a gradient interface and a manufacturing method thereof, which belong to the technical field of porous metallic materials and laminar composite materials. The manufacturing method comprises the steps of firstly, uniformly mixing aluminite powder or aluminum alloy powder and foaming agent titanium hydride powder to obtain mixed powder; then sequentially filling lower panel alloy powder, the mixed powder and upper panel alloy powder into a steel mold, wherein the three powder is distributed in a layered way; then putting the steel mold into a hot press machine so as to be hot-press densified to obtain a foamable sandwich plate prefabricated member; and finally heating and foaming the prefabricated member to obtain the foam sandwich plate with the gradient interface. According to the method, the densification of the aluminum foam prefabricated member and a compounding process of aluminum foam and panels are completed at the same time within one working procedure, so that the process flow is short, and the manufacturing cost is low; commercially available metal sheets have no need to be used, so that a material selection range and a design space are wide; and the aluminum foam sandwich plate with the gradient interface prepared through the invention is hopefully applied widely in the fields of automobiles, rail trains, buildings, electronics and national defense and military industry.
Owner:有研金属复材技术有限公司

Fingerprint recognition chip packaging structure and method

The invention provides a fingerprint recognition chip packaging structure and method. The structure comprises a fingerprint recognition chip and a silicone cover plate. The fingerprint recognition chip comprises a front face and a rear face opposite to the front face. The front face of the fingerprint recognition chip is provided with a fingerprint recognition region and multiple welding pads located on the periphery of the fingerprint recognition region. The welding pads are electrically coupled with the fingerprint recognition region. The fingerprint recognition region is composed of multiple pixel points arranged in an array mode, and the pixel points are used for acquiring fingerprint information. The silicone cover plate is pressed on the front face of the fingerprint recognition chip, multiple through holes are formed in the portion, corresponding to the fingerprint recognition region, of the silicone cover plate, the through holes correspond to the pixel points one to one, and the pixel points are exposed at the bottoms of the through holes. The welding pads are exposed on the silicone cover plate. The silicone cover plate has the low dielectric constant, the crosstalk problem between the adjacent pixel points can be reduced, and the accuracy of fingerprint recognition is improved.
Owner:CHINA WAFER LEVEL CSP

Device for improving pipe internal-pressure forming limit and method for improving pipe internal-pressure forming limit by utilizing same

The invention provides a device for improving pipe internal-pressure forming limit and a method for improving pipe internal-pressure forming limit by utilizing the same, which relate to a device and method for improving pipe internal-pressure forming limit and solve the problems of poor deformation uniformity, cracking due to the excessive thinning of a local part and low room-temperature forminglimit in the traditional pipe internal-pressure forming process. In the device provided by the invention, a constraint sleeve is arranged at the middle part of the outer side wall of a pipe or a die is arranged outside the pipe; in the method provided by the invention, the constraint sleeve is arranged at the middle part of the outer side wall of the pipe or the die is arranged outside the pipe, a filler is added into the gap between the die and the pipe, the pipe is fixed on a die frame with the two ends sealed, an internal pressure is introduced into the inner cavity of the pipe, and forming is finally carried out. In the invention, a back pressure is applied to the outer side of the pipe, so that the stress state of the pipe at a sectional part subjected to the maximum deformation is changed into a two-pulling and one-pressing mode from a two-pulling mode, thereby avoiding the possibility that a cracking defect is caused as the wall thickness of the part is excessively thinned, improving the room-temperature forming limit, and increasing the expansion ratio to 30-45%.
Owner:HARBIN INST OF TECH

Multi-station quick positioning device and method applicable to aviation sheet metal parts

The invention discloses a multi-station quick positioning device and method applicable to aviation sheet metal parts. The device comprises a general vacuum platform arranged on a machine tool workbench. An aspirating chamber is arranged on a bottom face part of a body of the general vacuum platform, aspirating holes are formed in the aspirating chamber, sealing grooves are formed in the periphery of the bottom face, and after sealing strips are installed in the sealing grooves, the general vacuum platform is fixedly assembled with a base sealing plate; and the surface of the body of the general vacuum platform is partitioned into boxes by sealing grooves, a steel bush is installed in the center of each box, and sealing strips are installed in the sealing grooves. According to the multi-station quick positioning device and method, the maximum performance of a machine tool is brought into full play on the premise that equipment and a tool run safely, the time for process preparing and part installing and replacing is shortened, a part of aviation parts can be machined in an assembly line manner through the vacuum platform, operation standards are unified, the technical process is unified, machining information is detected digitally, human operation errors are reduced, the quality stability is improved, and meanwhile, modernized auxiliary tools are used for improving the machining efficiency.
Owner:SICHUAN FUTURE AEROSPACE IND LLC

A kind of surface protection method of flexible printed circuit board

The invention relates to a method for protecting surface of a flexible printed circuit board. The method comprises the following steps of: a, manufacturing a silk printing screen plate; b, aligning and regulating, so that a pattern on the silk printing screen plate is just opposite to a surface-protecting area of the circuit board; c, uniformly coating liquid polyimide (PI) on the surface-protecting area of the circuit board through the pattern on the silk printing screen plate; and d, drying the circuit board. In the method for protecting the surface of the flexible printed circuit board, the liquid PI is uniformly coated on the surface-protecting area of the flexible circuit board (FPC), and dried and cured at high temperature to form a protecting layer with excellent solder resistance and flexibility, so that the liquid PI has the same function of protecting the copper surface of a substrate as a common covering film, the working processes are reduced, the product producing time isshortened, manpower is saved, raw materials are saved, and production cost is reduced; and in the aspect of quality control, quality problems such as air bubbles generated in the process of manufacturing the common covering film, poor creases and the like are avoided, and the qualified rate of products is improved.
Owner:SHENZHEN JINGCHENGDA CIRCUIT TECH

Dried shiitake mushroom production equipment with sterilization action

ActiveCN112385866ARealize automatic layoutRealize automatic de-handlingSievingScreeningBiotechnologyEngineering
The invention relates to the technical field of food processing equipment and discloses dried shiitake mushroom production equipment with a sterilization action. The dried shiitake mushroom productionequipment comprises a box body, wherein a top seat is arranged at the internal upper end of the box body, a cutting box is arranged at the lower end of the top seat, a screen plate is arranged at thelower end of the cutting box, a cleaning tank is arranged at the lower end of the screen plate, a drying chamber is arranged at one side, far away from the cleaning tank, inside the box body, supporting columns are arranged inside the drying chamber, and ultraviolet sterilizing lamps are arranged on internal walls of the drying chamber. According to the dried shiitake mushroom production equipment with the sterilization action, through matching between the cutting box and the screen plate, shiitake mushrooms can be subjected to automatic stem removing and automatic screening separation; the shiitake mushrooms are cleaned through rubber sleeves, and thus, damage to appearance of the shiitake mushrooms is reduced; and the ultraviolet sterilizing lamps are arranged in the drying chamber, sothat uniform baking and sterilizing of the shiitake mushrooms are facilitated, the space usage of the equipment is saved, and procedure flows of manual transferring are also reduced.
Owner:河南天中亿龙食品有限公司

Method for rapidly improving machining efficiency of aviation beam type products and device of method

The invention discloses a method for rapidly improving the machining efficiency of aviation beam type products and a device of the method, and belongs to the field of aviation product machining. A zero point positioning device is used for conducting vertical clamping on a to-be-machined aviation beam type component, and machine tool machining is conducted in a vertical clamping state; in vertical clamping, a clamping tool is used for clamping and fixing the to-be-machined aviation beam type component in the states of the horizontal length direction and the vertical width direction of the to-be-machined aviation beam type component, wherein the clamping tool comprises the zero point positioning device and a positioning fixing device, and the positioning fixing device comprises a bottom plate and a plurality of supporting blocks fixed to the bottom plate; and a plurality of positioning connectors are arranged on the bottom edge, in the length direction, of the to-be-machined aviation beam type component, the position below each positioning connector corresponds to one supporting block, and zero point locators are arranged on the top faces of the supporting blocks. According to the method, the process procedures are reduced, and the machining efficiency is improved; the machining period is shortened, and cost is reduced; clamping and positioning are accurate, and product loading and unloading are rapid; and repeated clamping work is reduced.
Owner:SICHUAN FUTURE AEROSPACE IND LLC

Automatic pairing method applied to tire pressure monitoring

The invention discloses an automatic pairing method applied to tire pressure monitoring. The automatic pairing method comprises the following steps: (1) when a tire pressure sensor goes out of a warehouse, a worker needs to fill out an outgoing list that in which the tire pressure sensor is arranged the position of a wheel of a vehicle, a background server automatically acquires data and then forms a new configuration list, and the new configuration list is stored in a cache of the background server; (2) the tire pressure sensor is installed on the corresponding vehicle recorded in the outgoing list; (3) the vehicle is started, a vehicle-mounted terminal is on-line and is in communication with the background server through wireless signals, and the background server transmits the configuration list to the vehicle-mounted terminal; (4) after a handshake protocol is established between the vehicle-mounted terminal and a tire pressure host, and the configuration list in the vehicle-mounted terminal is decomposed into multiple configuration commands which can be recognized by the tire pressure host, so that the pairing connection between the tire pressure host and the tire pressure sensor is completed. The automatic pairing method is simple, reliable and practical, procedures are reduced, and the working efficiency is improved.
Owner:NINGBO KINYOUNG CHEM LOGISTICS

Rapid clamping method and device suitable for discrete multi-station production mode

The invention discloses a rapid clamping method and device suitable for the discrete multi-station production mode, and belongs to the field of machining of aviation structural components. After clamping alignment is conducted through an outside-machine clamping work station, machining is conducted on a processing machine tool. The outside-machine clamping work station comprises a working table, a zero point positioning device, a supporting plate and an outside-machine clamping base plate. The zero point positioning device comprises zero positioning devices and positioning connectors. Workpiece clamping fixing holes are formed in the supporting plate. The multiple positioning connectors are arranged on the bottom face of the supporting plate. The multiple matched zero point positioning devices are arranged on the top face of the outside-machine clamping base plate. Multiple installation holes for being detachably fixed to the working table are further formed in the outside-machine clamping base plate. The outside-machine clamping base plate and a machine tool base plate on the processing machine tool have the united zero point positioning reference. The center distances of the zero point positioning devices of the outside-machine clamping base plate and the machine tool base plate on the processing machine tool are completely consistent. By means of the rapid clamping method and device, the machine tool halt time is shortened, the halt time caused by clamping is shortened, the process flow is shortened, and the production efficiency is improved.
Owner:SICHUAN FUTURE AEROSPACE IND LLC

Butyl adhesive tape production line device used for automobiles

The invention discloses a butyl adhesive tape production line device used for automobiles. The device comprises a rack, a backing unreeling and feeding mechanism, a top film paper unreeling and feeding mechanism, a gumming mechanism, a compound mechanism, a cutting mechanism, a detaching mechanism and a trimming mechanism, wherein the backing unreeling and feeding mechanism comprises a backing unreeling roller and a backing clamping roller; the top film paper unreeling and feeding mechanism comprises a top film paper unreeling roller and a top film paper clamping roller; the gumming mechanismcomprises a butyl rubber extruding machine; the butyl rubber extruding machine is communicated with a gumming die head through a gum conveying pipe; a gumming roller corresponding to the gumming die head is mounted on the rack; an electric gumming telescopic rod for driving the gumming roller to get close to the gumming die head is mounted on the rack; and the compound mechanism is provided with apressure roller mechanism, the cutting mechanism, the detaching mechanism and the trimming mechanism in sequence. According to the device, the process flow is greatly reduced, the production efficiency is improved, the production process is carried out by adopting automatic equipment, extra manpower is not needed, and the manpower cost is reduced.
Owner:江苏新长宜科技有限公司

Vitamin C effervescent tablet

The present invention relates to an effervescent tablet, and particularly relates to a vitamin C effervescent tablet. The invention belongs to the technical field of health food tablet formulation. Vitamin C, one of the essential vitamins of the human body, has a preventive effect on many diseases. Vitamin C can also be used in combination with many other drugs in the treatment of certain diseases. Effervescent tablet is a novel tablet developed and applied abroad in recent years, and the effervescent tablet is usually prepared by acid and alkali separate wet granulation, followed by being mixed with other raw materials for tablet compressing. In order to shorten the production process and further improve the product stability, the invention adopts the mixed use of alpha- and beta-crystalform D-mannitol, which reduces the fragility of the tablets on the basis of ensuring the effervescent effect of the tablets. The formula of the invention is suitable for the direct tablet compressingprocess, free of the addition of water or other wetting agents in the production process and capable of reducing the occurrence of material pollution, improving the production efficiency, reducing theprocess flow and decreasing and reducing the energy consumption. In addition, the addition of sodium caseinate can improve the effervescent effect of the tablets.
Owner:SHANDONG TIANLI PHARMA
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