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60results about How to "Reduce the number of annealing" patented technology

Alloyed steel horizontal type indirect extrusion machine

The invention discloses a horizontal reverse alloy steel extrusion machine, which belongs to the novel technical field of seamless steel pipe and relates to a seamless steel pipe manufacturing facility. The purpose is to settle the problems of complex process, inefficiency, high energy consumption and pollution of the environment with the prior domestic cold drawing techniques of small-bore seamless alloy steel tube. The machine consists of a rigid framework, a liquid-filled combined hydraulic cylinder and a die assembly, wherein, the rigid framework consists of an anterior fixed beam, a posterior fixed beam and an intermediate moving beam on the frame, which are connected in series by a four tensile columns; the liquid-filled combined hydraulic cylinder has a compact structure and is capable of executing the operations of die displacement, material feeding, perforation, extrusion and die removal; the die assembly consists of a perforation and extrusion and automatic switching system, a hot extrusion / molding system and a die removal and disengaging and residual extrusion and cutting system. The machine is capable of achieving once-and-for-all heating and once-and-for-all molding to directly produce finished products of small-bore seamless alloy steel pipes. Compared with forward extrusion, the deviations of the displacement of the piercing mandril and the dies are small, and no friction occurs between the billets and the internal wall of the container, thereby the machine can directly adopt continuous casting billets to extrude small-bore pipes, and has the advantages of simple process, high quality, high efficiency, low energy consumption, etc.
Owner:周家镳

Forging method for multi-direction, circulatory and high-speed hammer forging of magnesium alloy

ActiveCN103805923AOvercome the shortcomings of poor plastic processing performanceLess slipHigh velocityHeat treated
The invention relates to a magnesium alloy plastic processing technology, and relates to a forging method for multi-direction, circulatory and high-speed hammer forging of a magnesium alloy. The method comprises the specific steps: after carrying out homogenization annealing of a casting-state or deformation-state magnesium alloy, carrying out continuous high-speed hammer forging along one direction of the bulk material at a certain temperature; after a certain deformation amount is reached, overturning the material, and continuing to carry out continuous high-speed hammer forging along another direction to reach a certain deformation amount; then overturning the material to another direction, and carrying out such circulatory hammer forging until the material reaches a predetermined deformation amount and size; and finally, carrying out heat treatment on the material. The method utilizes the textured micostructure formed during the processes of high-speed hammer forging of the magnesium alloy to be combined to change the hammer forging direction, thereby improving the ultimate deformation amount that the magnesium alloy can withstand and is not cracked during forging, and improving the plastic processing performance of the magnesium alloy. The method is suitable for magnesium and the alloy material thereof, and improves the forging processing production efficiency of magnesium and the alloy material thereof.
Owner:INST OF METAL RESEARCH - CHINESE ACAD OF SCI

Method for forming thin-walled parts through stamping and drawing

InactiveCN102107244AGuaranteed frictionFlood lubricationMetal formingSuperalloy
The invention discloses a method for forming thin-walled parts through stamping and drawing, which is used for reducing the thicknesses (0.4-2mm) of raw materials to 50-100% of the original thicknesses the raw materials; the raw materials comprise magnesium alloys, aluminum alloys, titanium alloys, high temperature alloys and complex splice-welded plates; and the method specifically comprises the following steps that: a flexible forming technique is adopted with the aid of moulds and a hydraulic machine, wherein the moulds are in concave-convex fit with the hydraulic machine; upper and lower blank holders and concave and convex moulds are respectively subjected to hydraulic pressure exertion control; the nominal pressure of a main hydraulic cylinder exerted on the concave and convex moulds is 25000-4500 KN, and the nominal pressure of a side-pressing hydraulic cylinder accounts for 50-67% of the nominal pressure of the main hydraulic cylinder; and the maximum operating pressure of a liquid chamber is 150MPa. By using the method disclosed by the invention, an expected effect is obtained, and the qualification rates and efficiencies of parts are obviously improved; and meanwhile, the hydroforming technology fills in the gaps in industry application, and lays a solid foundation for the thorough solving of technical bottlenecks existing in actuating cylinder cover forming and the research and preparation of future novel thin-wall parts and sheet metal forming parts.
Owner:SHENYANG LIMING AERO-ENGINE GROUP CORPORATION

Short-flow high-efficiency production method for white brass alloy pipes

The invention relates to a short-flow high-efficiency production method for white brass alloy pipes, belonging to the field of metal materials. In the method, a white brass pipe produced by virtue of a hot-cold-combined casting-mould horizontal continuous casting process is used as a blank; in a straight white brass pipe production process, the pipe blank is directly subjected to cold rolling with the total deformation amount of 50-90% and the single-pass deformation amount of not more than 20-25%; in a white brass coiled pipe production process, the pipe blank is subjected to the cold rolling deformation with the total deformation amount of not more than 50-70% and the single-pass deformation amount of not more than 20-25%, low-temperature recovery annealing is carried out at the temperature of 300-550 DEG C for 1-2 hours after the rolling is completed, an annealing protection atmosphere is formed by 2% of H2 and the balance of N2, and the annealed coiled pipe is bound to be subjected to once finishing in a serial continuous drawing way or triple continuous drawing before coil drawing; and in a subsequent coil drawing process, an average pass lengthening coefficient is 1.2-1.5, and the coil drawing speed is 1-1,000m/min. Compared with the traditional casting and rolling drawing method for producing the white brass pipes, the method provided by the invention has the advantages of short process flow, obviously decreased annealing frequency and low annealing temperature, and is beneficial to energy conservation and production efficiency improvement.
Owner:UNIV OF SCI & TECH BEIJING

Method for quickly preparing magnesium alloy fine crystalline wire and superfine magnesium alloy wire based on drawing process

The invention discloses a method for quickly preparing a magnesium alloy fine crystalline wire and a superfine magnesium alloy wire based on a drawing process, belongs to the field of nonferrous metalplastic forming, and aims to solve the technical problem that an existing magnesium alloy drawing process is liable to have wire breakage, and is not ideal in crystalline grain size. The method for preparing the magnesium alloy fine crystalline wire comprises the following steps: thermally extruding magnesium alloy cast ingots into bars with diameters Phi being 6mm-10mm, and annealing the bars; II, performing thermal drawing on the bars, and immediately water-cooling the bars to the room temperature after each-pass thermal drawing; III, performing continuous cold-drawing on the bars, and air-cooling the bars to the room temperature; and IV, repeating operations of steps II to III until the diameters Phi of the bars are 1.0mm-1.5mm. The method for preparing the superfine magnesium alloy wire comprises the following steps: step 1, performing continuous cold-drawing on the magnesium alloy fine crystalline wire until the diameter Phi of the wire is lower than 1.0 mm, and air-cooling the wire to the room temperature after annealing; and step 2, repeating the operation of step 1 until the diameter Phi of the wire is 0.10mm. The Phi 0.10mm wire prepared by the method has an average crystalline grain size of 1[mu]m.
Owner:HARBIN UNIV OF SCI & TECH

Rolling and drawing joint production equipment for profiled material products, and rolling and drawing production technology thereof

The invention discloses rolling and drawing joint production equipment for profiled material products, and a rolling and drawing production technology thereof. The production equipment comprises a guiding device, a rolling mill, a drawing machine and an auxiliary device, and the rolling mill is a two-pass continuous rolling mill, and comprises a first rolling group, a second rolling group, a thirdrolling group and a fourth rolling group, wherein a first rolling pass is formed by the first rolling group and the second rolling group, and a second rolling pass is formed by the third rolling group and the fourth rolling group; and the prototype of a workpiece is controlled by the rolling mill; the drawing machine is a continuous drawing machine, and comprises a first drawing group and a second drawing group which are located at a first drawing pass and a second drawing pass separately; and the drawing machine further comprises front and rear drawing trolleys and a box body. The rolling and drawing production technology comprises the steps of two times of continuous rolling by the first pass, annealing, two times of continuous rolling by the second pass, annealing, drawing on the firstpass, drawing on the second pass and so forth, so that the profiled material products are obtained.
Owner:广州众山金属科技有限公司

Asynchronous cold rolling forming process of aluminum alloy stainless steel composite plate

The invention discloses an asynchronous cold rolling forming process of an aluminum alloy stainless steel composite plate. The process comprises the following process steps: 1, rolling and compoundinga stainless steel plate and an aluminum alloy plate in an asynchronous rolling mode, and 2, after asynchronous rolling, diffusing and annealing the composite plate, specifically, in the step 1, online heating is carried out on the opposite surface of the composite plate surface of the stainless steel plate, online cooling is carried out on the opposite surface of the composite plate surface of the aluminum alloy plate online, and the heating temperature is 350 DEG C-850 DEG C; the temperature of the composite plate surface of the stainless steel plate from which the composite plate is rolledis lower than 650 DEG C, and the temperature of the composite plate surface of the aluminum alloy plate from which the composite plate is rolled is lower than 300 DEG C; the rolling reduction rate is20%-90%; the different speed ratio of a roller for asynchronous cold rolling is 1.05-1.50; the thickness ratio of the aluminum alloy plate to the stainless steel plate is 1.5-4.0; and in the step 2, the annealing temperature is 250 DEG C-500 DEG C and the annealing time is 15-120 min. The single-side online heating process for rolling the composite plate is creatively provided so as to improve theinterface bonding strength of the composite plate and realize rolling compounding in an interface semi-melting state.
Owner:JIANGYIN KANGRUI MOLDING TECH CO LTD

Machining process of high-precision thin-walled pure aluminum or aluminum alloy pipes

The invention provides a machining process of high-precision thin-walled pure aluminum or aluminum alloy pipes, and the machining process aims to solve the problems that in a traditional extrusion production process of high-precision aluminum or aluminum alloy pipes, the size precision and the yield are low, and in horizontal continuous casting, the wall thickness uniformity is poor and mold sticking is prone to happening. The method adopts a vertical continuous casting technology to prepare the high-precision thin-walled pure aluminum or aluminum alloy pipe blanks, the solid-liquid interfaceposition is located at the transition area of a heat section and a cold section by controlling the continuous casting and molding, the formed pipe blanks have columnar crystal structures with high inner and outer surface quality and high orientation degree in the continuous casting direction, axial extending deformation of subsequent cold machining like rolling and drawing is facilitated, the continuous cast pipe blanks can be directly subjected to large-deformation cold machining and molding without face milling, short-process production of the high-precision thin-walled pure aluminum or aluminum alloy pipes is achieved, and the problems that in a traditional process of the high-precision thin-walled pure aluminum or aluminum alloy pipes, the investment is large, the process is long, theyield is low and the cost is high are solved.
Owner:CHINALCO MATERIALS APPL RES INST CO LTD

Production method of T2 copper strap used for automobile radiator

The invention discloses a production method of a T2 copper strap used for an automobile radiator, which belongs to the field of material processing, and solves the problems of the prior art that the process flow of the T2 copper strap production process is longer and the required equipment is expensive. The production method of the T2 copper strap used for the automobile radiator comprises the following steps: batching and melting raw material, and covering dry wood coal on liquid raw material; transferring the liquid raw material covered with the dry wood coal into a heat preserving furnace with the temperature of 1100 DEG C to 1150 DEG C for 30 to 45 minutes, then performing horizontal continuous casting, the casting temperature being 1220 DEG C to 12050 DEG C, and adopting drawing, stopping and returning process; milling and cold rolling cogging, then performing intermediate annealing and rough rolling to reduce-second intermediate annealing-surface cleaning and passivating-cold finish rolling-low temperature heat treatment on finished product-surface cleaning and passivating-bending and flattening, and obtaining the required T2 copper strap. With the invention, the existing homogenizing anneal procedure can be omitted, the additionally arranged expensive equipment can be avoided, the complexity of the process is reduced, and the cost can be saved.
Owner:宁波市鄞州锡青铜带制品有限公司

Method for preparing high-electric-conductivity pure copper strips for transformer

The invention discloses a method for preparing high-electric-conductivity pure copper strips for a transformer, belonging to the field of material manufacturing, for solving problems of longer preparation process and expensive required devices of the high-electric-conductivity pure copper strips in the prior art. The preparation method of the high-electric-conductivity pure copper strips for the transformer comprises the following steps of: distributing materials, melting materials, adding a copper phosphor intermediate alloy, and covering dry charcoal on liquid raw materials; transferring the liquid raw materials covered with dry charcoal in a heat preservation furnace at the temperature of 1180 DEG C-1280 DEG C, and keeping the temperature for 25-30 minutes; then carrying out horizontal continuous casting at the casting temperature from 1100 DEG C to 1200 DEG C by adopting pulling, stopping and returning technologies; and carrying out face milling, intermediate annealing after cold rolling and cogging, as well as roughing and reduction, secondary intermediate annealing, surface cleaning and passivation, cold finishing rolling, low-temperature thermal treatment for finished products, surface cleaning and passivation, stretch bending leveling, thus the required high-electric-conductivity pure copper strips are obtained. According to the invention, the existing uniform annealing working procedure is omitted, expensive devices are not required to be purchased additionally, the technology complexity is lowered, and the cost is lowered.
Owner:宁波市鄞州锡青铜带制品有限公司

Preparing method of stainless steel/copper multi-core composite wire

The invention discloses a preparing method of a stainless steel / copper multi-core composite wire. The method comprises the following steps that firstly, a copper bar is loaded in a stainless steel sheath, and two ends are subjected to sealing welding; secondly, through hot extrusion, a stainless steel / copper single-core composite bar is obtained; thirdly, multi-pass drawing is carried out to obtain a stainless steel / copper single-core composite wire; fourthly, straightening, sizing, cutting off, acid pickling and drying are carried out in sequence; and fifthly, bundling assembling is carried out to obtain a stainless steel / copper multi-core composite body, the sealing welding process, the hot extrusion process and the multi-pass drawing process are sequentially repeated, and through in-order putting, the a stainless steel / copper multi-core composite wire is obtained. Through the bundling assembling drawing method and in combination with hot extrusion, the excellent physical and chemical characteristics of the stainless steel are used, through design of the machining process and parameters, the synchronous coordinated deforming capacity of a stainless steel base body and a copper core wire can be greatly improved, the good stainless steel / copper interface combination effect can be formed, and the tensile strength and the conductive property of the stainless steel / copper multi-core composite wire can be improved.
Owner:NORTHWEST INSTITUTE FOR NON-FERROUS METAL RESEARCH

Electrochemical drawing process and electrochemical drawing device for metal wire material

The invention discloses an electrochemical drawing device for a metal wire material. According to the electrochemical drawing device, a direct-current power supply 1 and an electrolytic cell 3 in which an electrolyte 2 is contained are additionally arranged, wherein a positive electrode of the direct-current power supply is connected to the metal wire material 5 through a power connection post 4; a negative electrode of the direct-current power supply is communicated with the electrolyte 2 through a cathode stainless steel sheet 6; insulation blocks 7 are respectively arranged at the two ends of the electrolytic cell 3 and used for insulating and separating a wiredrawing mould 8 from the electrolytic cell 3, and insulating and separating the metal wire material 5 from the electrolytic cell 3. Compared with the conventional drawing, the electrochemical drawing process has the advantages that the surface hardness of the wire material can be reduced, the surface quality is improved, various scratches and cracks on the surface of the material are effectively reduced, the middle annealing times of the wire material are reduced, and the wire material preparation efficiency is improved; under the same process condition, the surface-layer hardness of the aluminum alloy material is reduced by 10%-20%, the drawing force is reduced by 8%-18%, and the drawing force of the copper alloy is reduced by 10%-27%.
Owner:LANZHOU WEITE WELDING MATERIAL FURANCE BURDEN

Alloyed steel horizontal type indirect extrusion machine

The invention discloses a horizontal reverse alloy steel extrusion machine, which belongs to the novel technical field of seamless steel pipe and relates to a seamless steel pipe manufacturing facility. The purpose is to settle the problems of complex process, inefficiency, high energy consumption and pollution of the environment with the prior domestic cold drawing techniques of small-bore seamless alloy steel tube. The machine consists of a rigid framework, a liquid-filled combined hydraulic cylinder and a die assembly, wherein, the rigid framework consists of an anterior fixed beam, a posterior fixed beam and an intermediate moving beam on the frame, which are connected in series by a four tensile columns; the liquid-filled combined hydraulic cylinder has a compact structure and is capable of executing the operations of die displacement, material feeding, perforation, extrusion and die removal; the die assembly consists of a perforation & extrusion & automatic switching system, a hot extrusion / molding system and a die removal & disengaging & residual extrusion & cutting system. The machine is capable of achieving once-and-for-all heating and once-and-for-all molding to directly produce finished products of small-bore seamless alloy steel pipes. Compared with forward extrusion, the deviations of the displacement of the piercing mandril and the dies are small, and no friction occurs between the billets and the internal wall of the container, thereby the machine can directly adopt continuous casting billets to extrude small-bore pipes, and has the advantages of simple process, high quality, high efficiency, low energy consumption, etc.
Owner:周家镳

Preparation method of zinc alloy pipe for degradable cardiovascular stent

PendingCN113416867AIncrease the amount of deformation in a single passImprove processing efficiencyStentsSurgeryCardiovascular stentZinc alloys
The invention relates to a preparation method of a zinc alloy pipe for a degradable cardiovascular stent, and belongs to the technical field of material preparation. The zinc alloy pipe comprises the following alloy components in percentage by weight: 0.05% of Mg, 0.2-0.5% of Mn, 0.1-0.5% of Cu, 0.02-0.05% of P, less than or equal to 10ppm of inevitable impurities and the balance of Zn. The preparation method comprises the following steps: (1) heating pure zinc to 550 +/-5 DEG C, adding other metals after melting, uniformly stirring, cooling the molten metal to 480 +/-10 DEG C, and casting; (2) preserving heat at 380 DEG C for 10-24 hours, and then cooling to room temperature in water; (3) conducting heat preservation for 30 min at the temperature of 150 DEG C, and then conducting hot extrusion forming at the temperature of 100 DEG C, wherein the extrusion speed is 0.2-1 mm/s; (4) conducting multi-pass hot drawing, wherein the accumulated deformation is 75-95%, the drawing speed is 0.2-10 mm/s, the drawing temperature is 100 DEG C, and the deformation of each pass is 10-15%; and (5) conducting cold drawing finishing and annealing treatment, and finally conducting air cooling to the room temperature. The preparation method of the zinc alloy pipe for the degradable cardiovascular stent is suitable for forming of various zinc alloy pipes so as to meet different use requirements.
Owner:NORTHEASTERN UNIV

Preparation method of reinforced Cu-Nb composite wire

ActiveCN112007949AFacilitates longitudinal deformationQuality improvementMetal rolling arrangementsWire rodContinuous rolling
The invention discloses a preparation method of a reinforced Cu-Nb composite wire. The method comprises the following steps: 1, carrying out plastic drawing processing on a Cu-Nb three-time compositewire prepared by adopting a bundling drawing method, and then carrying out annealing treatment; 2, carrying out continuous multi-roll pass rolling on the annealed Cu-Nb three-time composite wire to obtain a Cu-Nb composite wire intermediate; and 3, carrying out plastic drawing processing on the Cu-Nb composite wire intermediate to obtain the reinforced Cu-Nb composite wire. According to the preparation method, a multi-roll pass rolling process is adopted for continuous rolling; the longitudinal deformation of the Cu-Nb three-time composite wire is promoted. Compared with the prior art, the plastic deformation is promoted to be improved, the plastic deformation amount is increased, the obtained reinforced Cu-Nb composite wire is more uniform in core wire distribution and deformation, and more obvious in core wire refinement, plastic deformation capacity is enhanced, the quality and performance of the reinforced Cu-Nb composite wire are improved, good matching of the mechanical propertyand the conductivity is achieved, and the engineering application requirement is met.
Owner:NORTHWEST INSTITUTE FOR NON-FERROUS METAL RESEARCH

Method for preparing high-purity niobium wire for nuclear fuel from general industrial niobium rod as raw material

The invention provides a method of preparing high-purity niobium wire for nuclear fuels with a general industrial niobium bar as a raw material. The method comprises the following steps: 1, carrying out electron beam melting on the general industrial niobium bar to obtain an ingot; 2, turning processing; 3, extruding to obtain an extruded bar billet; 4, after turning processing, carrying out first-stage annealing treatment; 5, rotating forging to obtain a rotating forged bar billet; 6, carrying out second-stage annealing treatment, and then carrying out surface sanding to obtain a sanded bar billet; 7, drawing a roller die to obtain a rough wire billet; 8, after surface treatment, carrying out fixed die drawing and shaping to obtain a half finished wire product; and 9, after surface treatment, carrying out straightening to obtain the high-purity niobium for the nuclear fuels with the diameter being 1.5-3.0mm and the straightness being smaller than 3mm / m. The method is less in thermal treatment fire times, little in thermal processing and high in rate of finished product. According to the high-purity niobium wire prepared by the invention, the size, surface inspection and components of the high-purity niobium wire all accord with the requirement on a nuclear material, and the high-purity niobium wire can be directly used for preparing uranium-niobium alloy for the nuclear fuels.
Owner:西安诺博尔稀贵金属材料股份有限公司
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