The invention discloses an automotive iron-based
powder metallurgy composite frictional material and a manufacturing method thereof. The manufacturing method includes that firstly, a basis
powder material is mixed with a molding agent uniformly to obtain a mixture, the mixture is poured into a mold and is shaped into slender rods by pressing, the slender rods are compacted and separated and then charged into a
sintering furnace, and the
sintering furnace is heated up under protection of
nitrogen gas or
hydrogen gas so that an iron-based
powder metallurgy friction material is obtained; secondly, the iron-based
powder metallurgy friction material is subjected to processes of shearing,
grinding and screening; thirdly, by
mass percent, 10-20% of
cashew nut oil modified phenolic resin, 30-60% of the iron-based
powder metallurgy friction material, 10-20% of reinforced fibers, 5-15% of abrasives, 10-20% of lubricants and 5-20% of fillers are mixed uniformly to obtain a
powder mixture, and the
powder mixture is then subjected to
hot press molding, is preserved at the temperature of 150-180 DEG C, cooled to the
room temperature and then discharged from the furnace. The automotive iron-based
powder metallurgy composite frictional material remains the stable
friction coefficient and good
abrasive resistance of the conventional powder
metallurgy friction material, service life of the friction material is prolonged and its high-temperature stability is also improved.