This invention relates to the field of enameled wire production technology, specifically to a tensile-resistant enameled wire manufacturing
system and process. It aims to solve technical problems in existing enameled wire manufacturing processes, such as uneven enamel film, insufficient
bonding strength, poor tensile performance, and low production efficiency caused by enamel flow. The
system includes a base, and a wire-splitting and laying mechanism, an
extrusion molding mechanism, and a feeding mechanism mounted on the base. The wire-splitting and laying mechanism includes a first support ring, a
cutting component, an
extrusion component, a first pressing component, a
coating unit, and a wire feeding component. It can achieve precise
cutting, activation treatment, and close bonding of the separating material with the wire to form a uniform separation zone. The
extrusion molding mechanism includes a second support ring, a molding component, and a second pressing component. It can extrude semi-
solid enamel material into shape and connect it to the notch in the separating material. The feeding mechanism achieves precise enamel supply, connects various processes, effectively restricts enamel flow, improves enamel film uniformity, and enhances the
bonding strength between the enamel material and the wire and separating material.