The invention relates to a high-strength phenolic moulding compound for an automobile
brake piston and a preparation method of the phenolic moulding compound. The phenolic moulding compound is prepared from the following raw materials: thermosetting phenolic resin,
thermoplastic phenolic resin, glass fibers,
wollastonite fiber powder, active
whisker silicon,
iron oxide pigment, a curing agent, a curing accelerator and a
release agent. Wherein the thermosetting phenolic resin is obtained by feeding and reacting
phenol and
formaldehyde according to a
molar ratio of 1: (1.90-1.95), the
softening point of the thermosetting phenolic resin is 65-75 DEG C, the
free phenol content is less than or equal to 5.5%, and the
polymerization speed is 35-80S. The preparation method comprises the following steps: mixing the raw materials except for the
glass fiber, and crushing the mixture at the temperature of less than 20 DEG C until the
fineness is 100 meshes, so as to obtain a mixture; and uniformly mixing the mixture with the
glass fiber, heating and mixing or extruding, and finally granulating and forming to obtain the
glass fiber reinforced plastic. The high-
aldehyde-ratio thermosetting phenolic resin is used as a main
adhesive, so that the high-temperature performance is excellent, and the size can be stabilized;
fiber fillers with three particle sizes are used, so that the strength,
hardness and
wear resistance of a workpiece are improved; the resin
system is tightly combined, so that the product is water-resistant and
solvent-resistant, and the application is expanded.