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223results about How to "Small amount of rebound" patented technology

Flexible stretch-forming device and method for carrying out stretch-forming on plate by utilizing same

The invention discloses a flexible stretch-forming device and a method for carrying out stretch-forming on a plate by utilizing the flexible stretch-forming device and solves the technical problem that the stretch-forming accuracy of a flexible stretch-forming device for the molded surface of a reconfigurable unidirectional continuous die is low. The technical scheme includes that the flexible stretch-forming device comprises an industrial manipulator, a heating forming head, a power supply, a multipoint die, a nail post and a polyurethane elastic cushion. The nail post is mounted on the base of the multipoint die, the polyurethane elastic cushion is positioned above the nail post, the lower surface of the polyurethane elastic cushion is attached to the discrete surface formed by the nail head of the nail post, the plate is positioned above the polyurethane elastic cushion, the lower surface of the plate is attached to the upper surface of the polyurethane elastic cushion, the heating forming head is positioned above the plate, and the spherical head surface of the heating forming head is contacted with the upper surface of the plate. According to the flexible stretch-forming device and the method for carrying out stretch-forming on the plate by utilizing the flexible stretch-forming device, the electromagnetic induction heating forming head is adopted to locally heat the plate in the stretch-forming process, the local heat effect of the region can reduce the deformation resistance of the plate, the plasticity is improved, the resilience value is reduced, and the forming accuracy of the plate is improved.
Owner:NORTHWESTERN POLYTECHNICAL UNIV

Sheet material hydro-mechanical deep drawing forming device and method using magnetic medium to pressurize

The invention provides a sheet material hydro-mechanical deep drawing forming device and a sheet material hydro-mechanical deep drawing forming method using a magnetic medium to pressurize, belongs to the technical field of hydro-mechanical deep drawing, and solves the technical problems in a traditional sheet material hydraulic forming process that wrinkles are formed, the deformation uniformity is poor and the like, caused by the reason that overflowing pressure of a flange region is reduced, when a sealing ring is not used in order to realize overflowing and lubrication. A sealed hydraulic chamber formed by a concave die and a lower plunger piston is used for containing the magnetic medium; a convex die can penetrate through an edge pressing ring to drive a plate blank to move downwards to enter the sealed hydraulic chamber formed by the concave die and the lower plunger piston; a first coil is arranged on the periphery of the outer side of the flange region formed by the concave die and the edge pressing ring; a second coil is arranged on a pull rod of the lower plunger piston; and a magnetic control unit is used for controlling the sizes of magnetic fields generated by the first coil and the second coil. Firstly, a certain amount of the magnetic medium is poured into the hydraulic chamber and the edge pressing ring is moved downwards after the plate blank is placed; the viscosity and the pressure value of the magnetic mediums on a flange and in the hydraulic chamber are respectively adjusted and controlled through the magnetic fields; and a punching head is moved downwards until a plate piece is formed. The sheet material hydro-mechanical deep drawing device and the sheet material hydro-mechanical deep drawing method using the magnetic medium to pressurize are suitable for hydro-mechanical deep drawing formation of a sheet material.
Owner:HARBIN UNIV OF SCI & TECH

Age hardenable aluminum alloy integral panel one-step forming method based on autoclave

ActiveCN103691793AEliminate internal stress differencesShorten the production cycleInternal stressAluminium alloy
The invention discloses an age hardenable aluminum alloy integral panel one-step forming method based on an autoclave. The method includes the steps: firstly, fixing an aluminum alloy plate blank on a forming die, and placing the aluminum alloy plate blank into the autoclave after the aluminum alloy plate blank and the forming die are sealed in a vacuum manner; secondly, providing temperature needed by aluminum alloy aging and pressure needed by component laminating inside the autoclave, and enabling heavy-curvature portion materials to reach yield limit and enter a creep aging stage by keeping a laminating state after plastic deformation. Internal stress distribution is adjusted by local plastic deformation, so that the problem of non-uniform performance caused by internal stress difference in the creep aging process can be eliminated, production cycle and rebound are decreased by combining plastic deformation with creep deformation, and the height of the die can be decreased. The process method can be implemented in the autoclave with enough capacity, the highest working pressure is not lower than 10Bar, and the using temperature can range from 100 DEG C to 200 DEG C. The method is simple and convenient to operate, can be implemented only by one set of female die and has an actual industrial production application value, a tool is simple, and cost is saved.
Owner:CENT SOUTH UNIV +1

Low-resilience and low-alkaline liquid accelerator for sprayed concrete and preparation method thereof

The invention relates to a low-resilience and low-alkaline liquid accelerator for sprayed concrete and a preparation method thereof. The accelerator is prepared from the following raw materials: an aluminate mother liquid, a modifier, hydramine and a stabilizer, wherein the mass ratio of the modifier and the aluminate mother liquid is 1: (1-5), the dosage of hydramine is 0.5-2.5% of the sum of the modifier and the aluminate mother liquid in mass, the dosage of the stabilizer is 0.3-2% of the sum of the modifier and the aluminate mother liquid in mass; the stabilizer is one of vinylon glue, EDTA (Ethylene Diamine Tetraacetic Acid) and xanthan gum. The preparation method comprises the following steps: preparing the aluminate mother liquid; preparing the modifier; and preparing the low-alkaline liquid accelerator. The adulterate amount of the accelerator provided by the invention is 3-6% mass of cement, the initial setting time is 3 minutes and the final setting time is 8 minutes, and the requirements of JC477-2005 accelerator for sprayed concrete are satisfied. The accelerator is uniform and stable and strong in adaptability with cement, can be used for effectively reducing resilience and dust amount in construction of prayed concrete, and is short in setting time and less in loss of long-term strength.
Owner:刘翠芬

Compound forming method for large-curvature double-curve-degree high-accuracy antenna panel

The invention relates to a compound forming method for a large-curvature double-curve-degree high-accuracy antenna panel. The antenna panel particularly comprises three layers of pre-stretched aluminum plates, two layers of durable honeycomb cores and a plurality of pre-embedded pieces for connecting a back rack, wherein the three layers of aluminum plates comprise a pre-stretched working plate, a pre-stretched middle connecting plate and a pre-stretched back plate, which are cut and trimmed according to sample plates. The forming method at least comprises the following main steps of: performing three-dimensional modeling of the three layers of plates of the large-curvature double-curve-degree high-accuracy antenna panel; performing spacial geometric unfolding of the three layers of plates, and positioning the three layers of plates on a nail bed; performing laser processing of the sample plates of the three layers of aluminum plates; manufacturing an entity mould according to a moulding surface of the working plate; performing pre-stretching forming of the three layers of aluminum plates, and cutting and trimming the three layers of aluminum plates according to the sample plates; calculating the nail height, and positioning the three layers of pre-stretched plates on a high-accuracy nail bed; and manufacturing the large-curvature double-curve-degree high-accuracy antenna panel by laying sandwich structures layer by layer.
Owner:BEIHANG UNIV

Forming device and forming method of electromagnetic induction assisting prestress

InactiveCN103406419AEasy to transformAchieving Electroplastic Bending FormingMetallic materialsEngineering
The invention discloses a forming device and a forming method of electromagnetic induction assisting prestress. A forming mold and a manipulator are fixed on the upper portion of a base. An electromagnetic coil is mounted at the chuck part of the manipulator, wire connecting of an electromagnetic induction control system is completed correspondingly, the electromagnetic coil is ensured to generate a pulsed magnetic field successfully in the forming process, and induced current is generated on a sheet material. The sheet material is placed on the mold, and a vacuum bag is placed on the sheet material and is evacuated through an evacuating device, so that the sheet material is pressed on the mold tightly, and effect of vacuum compaction is achieved. A computer control system is operated to form the electromagnetic induction assisting prestress. According to the forming device, when the pulsed magnetic field of the inducing coil penetrates a workpiece, the workpiece generates the induced current, plastic deformation capacities of metal materials are improved by the current, crystallizing process of amorphous alloy is promoted, solidification structure of the alloy is refined, deforming resistance during the forming process is reduced, springback amount is reduced, forming accuracy and comprehensive mechanical properties are improved.
Owner:NORTHWESTERN POLYTECHNICAL UNIV

High-tension board forming device

The invention discloses a high-tension board forming device. The high-tension board forming device is characterized by comprising an upper die base, an upper die pressing plate, an upper die forming punch pin, a lower die forming punch pin, a lower die base and a lower die pressing plate, wherein the upper die pressing plate is connected with the upper die base, the upper die forming punch pin is arranged on the two sides of the upper die pressing plate, the lower die pressing plate is connected with the lower die base, the lower die forming punch pin is arranged in the middle of the lower die pressing plate, two outer side walls of the lower die forming punch pin are respectively provided with at least two convex hulls, and two inner side walls of the upper die forming punch pin are provided with grooves corresponding to the convex hulls. According to the high-tension board forming device, due to the convex hull structure, in the bending process, interior molecules of a plate flow along the outer walls of the convex hulls to have plastic deformation, the increased convex hulls can absorb materials accumulated in the bending process, the tension of the plate located at the bending position is dispersed, and springback of the plate is reduced; meanwhile, in the bending process, the bending pressure is increased due to the arrangement of the lower die pressing plate and a balance weight, and the situation that the plate wrinkles in the bending process is reduced.
Owner:RAINBOW METAL TECH

Sheet part stamping/welding integrated manufacturing device

The invention provides a sheet part stamping / welding integrated manufacturing device. The sheet part stamping / welding integrated manufacturing device comprises a concave die and a convex die; the concave die is fixed on a lower plate; the convex die is connected to an upper plate; the lower plate and the upper plate are connected together by use of a guide column and a guide sleeve; a plurality of first magnetorheological dampers are connected to the lower surface of a convex die fixed plate; a blank holder is connected to the lower ends of the first magnetorheological dampers; a plurality of second magnetorheological dampers are mounted on the lower part of the blank holder; the lower ends of the second magnetorheological dampers are connected with a spot-welding upper electrode; a plurality of stop-welding lower electrodes are mounted at the outer edge of the concave die; a first electromagnet is mounted in the central position of the concave die; more than two second electromagnets are mounted at the outer edge of the concave die; the mounting positions of the second electromagnets are all located in a circle determined on the basis of the center of the spot-welding lower electrode, and distributed alternately with the stop-welding lower electrodes. The sheet part stamping / welding integrated manufacturing device is integrated with stamping and welding; sheet parts machined by use of the device are low in resilience, low in consumed energy source and high in machining efficiency.
Owner:XI AN JIAOTONG UNIV

Increment forming device and method for performing increment forming by utilizing increment forming device

InactiveCN103480751AAchieve stretch deformationImprove surface qualityShaping toolsHigh energyControl system
The invention discloses an increment forming device and a method for performing increment forming by utilizing the increment forming device and solves the technical problem of poorer forming precision of the existing panel movable ring electromagnetic incremental forming device. The technical scheme is that an industrial manipulator and a C-shaped frame are respectively fixed two ends of a base; a clamping frame is positioned at the opening of the C-shaped frame; a heating forming head is mounted at the clamping end of the industrial manipulator; a control system for the heating forming head is connected with a high-energy pulse power supply. During heating forming, a panel is placed on the clamping frame to be clamped, then the C-shaped frame is mounted on the industrial manipulator and the heating forming head is well mounted, the panel is subjected to an extruding force by a compression spring, and meanwhile, the heating forming head is enabled to be consistent and harmonious in moving due to the C-shaped frame. As the heating forming head adopts electromagnetic induction for heating, the deforming resistance of a material is reduced by the local heat effect of the contacting deforming area between the heating forming head and the panel, the plasticity is improved and the forming precision is improved.
Owner:NORTHWESTERN POLYTECHNICAL UNIV

Construction method conversion construction method of super-large-span tunnel in V-level to IV-level surrounding rock section

The invention discloses a construction method conversion construction method of a super-large-span tunnel in a V-level to IV-level surrounding rock section. The elevation of an excavation arching lineis controlled to be consistent; in transition section construction, a left pilot tunnel temporary middle wall and a right pilot tunnel temporary middle wall on the two sides of a pilot and a rear pilot in a surrounding rock double-side-wall pilot tunnel method simultaneously move towards the middle of the tunnel until the left pilot tunnel temporary middle wall is in contact with the right pilottunnel temporary middle wall, and foot locking anchor rods are applied to the two sides of a temporary inverted arch; and then the right pilot tunnel temporary middle wall is removed, and the left pilot tunnel temporary middle wall is reserved as a middle temporary middle wall of a CRD method. According to the method, a double-side-wall pilot tunnel method is transversely transited to the CRD method through a gradual change method, the time interval between construction method conversion is avoided, and disturbance of later removal of temporary supports of the double-side-wall pilot tunnel method to surrounding rock is reduced; and therefore the construction speed is increased, the construction period is shortened, enforced idleness due to poor organization of work is avoided, and economicbenefits of tunnel construction are improved.
Owner:CHANGAN UNIV

Pre-bending machine

The invention discloses a pre-bending machine comprising a material conveying mechanism, a main machine, a lubricating system and an electronic control system. The pre-bending machine is characterized in that the material conveying mechanism comprises a first material conveying unit and a second material conveying unit, the first material conveying unit and the second material conveying unit bothcomprise material conveying rollers, centring devices and clamping material conveying devices, wherein the material conveying rollers are sequentially arranged, and the clamping material conveying devices are close to one side of the main machine; the main machine comprises a first main machine unit and a second main machine unit which are separately erected at both sides of the main machine, thefirst main machine unit and the second main machine unit both comprise C-shaped stands, upper moulds, lower brackets and upper clamping rollers, wherein the lower brackets can carry lower moulds to move up and down; a main machine width adjusting device is arranged between the first main machine unit and the second main machine unit and comprises transmission screw rods and sliding rails, whereinthe transmission screw rods are respectively fixedly connected to the C-shaped stands through corresponding nuts, and the stands are connected with the sliding rails through slide blocks. The invention has the advantages of small resilience amount of preformed steel plate workpieces, high forming speed, high efficiency, undamaged workpieces, good bending quality, and the like.
Owner:QINGDAO WUXIAO GRP

Deep high-ground-temperature roadway heat-insulation lining structure and construction method thereof

ActiveCN106988769ARealization of thermal insulation liningHigh strengthUnderground chambersTunnel liningInsulation layerArchitectural engineering
The invention discloses a deep high-ground-temperature roadway heat-insulation lining structure and a construction method thereof. The lining structure comprises a grouting heat-insulation ring, a primary lining heat-insulation layer and a secondary lining heat-insulation layer. Firstly, a heat-insulation grout material is injected through a hollow grouting anchor rod to form a grouting heat-insulation ring; the primary lining heat-insulation layer is distributed to form a primary support, wherein the primary lining heat-insulation layer comprises a first jet ceramsite concrete layer, a reinforcing mesh layer, a metal support and a second jet ceramsite concrete layer; after roadway deformation is stabilized, the secondary lining heat-insulation layer is constructed, and construction of the structure is completed, wherein the secondary lining heat-insulation layer comprises a third jet ceramsite concrete layer and a heat-insulation plate. By means of the structure and existing common support means and according to the current situation that deep mining high-temperature damage is severe, the stability of a roadway support structure is ensured by reasonably improving supporting materials and increasing the heat-insulation plates; by means of multiple heat-insulation measures, heat is effectively prevented from spreading into a roadway, and the application and popularization value is good.
Owner:ANHUI UNIV OF SCI & TECH

Thermal bulging process for special-shaped high-temperature-alloy rolled ring workpieces

The invention discloses a thermal bulging process for special-shaped high-temperature-alloy rolled ring workpieces, which includes steps of primary bulging; primary rotation; secondary rotation; secondary bulging and tertiary bulging. In the primary bulging, a special-shaped high-temperature-alloy rolled ring workpiece which is treated by thermal rolling is sleeved on the periphery of a preheated bulging block in a bulging machine, and the bulging block squeezes the ring workpiece axially along the inner circumference of the rolled ring workpiece after the bulging machine is started so that the primary bulging is completed, wherein the bulging temperature ranges from 820 DEG C to 860 DEG C, the bulging time ranges from 20s to 30s, the pressure holding time ranges from 10s to 11s, and the deflection ranges from 0.7% to 0.9%. The primary rotation is completed by rotating the rolled ring workpiece along the center axis by 45 degrees. The secondary bulging is completed by processes of the primary bulging, wherein the bulging temperature ranges from 790 DEG C to 830 DEG C, the bulging time ranges from 20s to 30s, the pressure holding time ranges from 16s to 18s, and the deflection ranges from 0.8% to 1 %. The second rotation is completed by rotating the ring workpiece again along the direction the same with that of the primary rotation. The tertiary bulging is completed by the processes of the primary bulging again, wherein the bulging temperature ranges from 760 DEG C to 800 DEG C, the bulging time ranges from 30s to 40s, the pressure holding time ranges from 25s to 28s, and the deflection ranges from 0.9% to 1.1%. The dimensional precision of the rolled ring workpiece can be 1%. to 2%. of the corresponding precision after the rolled ring workpiece is bulged, and the rolled ring workpiece is mainly used for the fields of space navigation and the like.
Owner:GUIZHOU ANDA AVIATION FORGING

Cold-hot sequential coupling forming technology of large-scale aluminium alloy complex structural members

A cold-hot sequential coupling forming technology of large-scale aluminium alloy complex structural members is a novel forming technology which is derived from the intersection and fusion of liquid-filled forming technology and hot-stamping forming technology. The novel forming technology has the characteristics of liquid filling forming and hot stamping forming at the same time. The cold-hot sequential coupling forming technology comprises the steps that the upper and lower dies are closed, according to adjusting the blank holder force, a panel veneer is impacted between the dies; the panel veneer is attached to die profiles in function of high pressure liquid in a liquid chamber, the forming of most features is completed; and after forming the liquid-filled, according to the characteristic of the thermoplasticity of materials, the hot-stamping technology process is carried out by using heated movable insert blocks, the forming of local features is completed, sequential forming of different part features is completed, and final product parts are obtained. The dies are installed in one time, and two forming processes are realized, and thus the time-consuming of switching the dies is reduced, and the accuracy requirements of global forming and external dimensions of the product parts are guaranteed. At the same time, the movable insert blocks are convenient to install and easy to replace, so the time of repairing dies is reduced and the production efficiency is improved. The sequential forming technology has the unique advantages of in the forming of aerospace, automotive and other fields of complex structural alloy members, and has wide application prospect.
Owner:BEIHANG UNIV

High-pressure hydraulic injection system

The invention discloses a high-pressure hydraulic injection system. The high-pressure hydraulic injection system comprises an injection machine, a setting accelerator container, a liquid setting accelerator feeder, a setting accelerator mixing pipe and a nozzle, wherein the injection machine is connected with the nozzle through a material conveying hose, the setting accelerator container is connected with the liquid setting accelerator feeder through a setting accelerator material conveying pipe, the setting accelerator mixing pipe has a tee structure with three openings, namely a feed port I, a feed port II and a discharge port I, the liquid setting accelerator feeder is connected with the feed port I of the setting accelerator mixing pipe through a material conveying hose, the feed port II is connected with a high-pressure water pipe, and the discharge port I is connected with the nozzle through the high-pressure water pipe. The high-pressure hydraulic injection system has the following advantages: 1. the high-pressure hydraulic injection system enables liquid setting accelerator to be applied, and the liquid setting accelerator can effectively reduce the resilience and dust capacity of concrete in construction, improve the working environment and save cost; and 2. a dry injection technology is changed to wet injection, the equipment is simple and flexible, the construction is simple and convenient, and the operation is easy.
Owner:SHANDONG UNIV

Method for forming irregular ring piece by utilizing stainless-steel rectangular ring rolled piece through thermal bulging

ActiveCN102513457AHigh dimensional accuracyPrecise control of bulge sizeShaping toolsAbnormal shapedAerospace
The invention discloses a method for forming an irregular ring piece by utilizing a stainless-steel rectangular ring rolled piece through thermal bulging, comprising the following steps of: sleeving the heated stainless-steel rectangular ring rolled piece on the periphery of a pre-heated bulging blockin a bulging machine; starting the bulging machine so that the ring rolled piece is squeezed by the bulging block in a radial direction along the inner circumference surface of the ring rolled piece and becomes the irregular ring blank after being deformed for 11-13%, thus completing primary bulging; rotating the irregular ring blank for 45 degrees along an center axis, thus completing primary rotation; carrying out secondary bulging with the deformation amount of 1.8-2% and secondary rotation on the irregular ring blank according to the previous steps; carrying out tertiary bulging with the deformation amount of 1.4-1.6% and tertiary rotation on the irregular ring blank according to the previous steps; and carrying out quartus bulging with the deformation amount of 1.2-1.4% and quartus rotation on the irregular ring blank according to the previous steps, so as to obtain the irregular ring piece. The size precision of the irregular ring piece can reach 0.1-0.2% of the corresponding size. The irregular ring piece formed by using the method disclosed by the invention is mainly used for fields of aerospace and the like.
Owner:GUIZHOU ANDA AVIATION FORGING
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