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Short-flow high-efficiency production method for white brass alloy pipes

A production method and short-process technology, applied in the direction of pipes, rigid pipes, pipes/pipe joints/pipe fittings, etc., can solve the problems that are difficult to meet the needs of large-scale industrial production, unfavorable cold working axial extension deformation, small diameter and wall thickness of pipes, etc. problems, to achieve the effects of high production efficiency, lower annealing temperature, and fewer annealing times

Active Publication Date: 2011-08-17
UNIV OF SCI & TECH BEIJING
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Since the inner and outer surfaces of the continuous casting billet are prone to defects such as orange peel, segregation, microcracks, and wrinkles, the inner and outer surfaces must be milled before the subsequent processing of the billet. On the one hand, it increases the process and reduces the yield. On the other hand, defects on the inner surface of the tube blank (such as inner surface wrinkles) can only be brushed and milled (polished) with a wire brush, which is difficult to effectively eliminate and is brought into subsequent processing procedures, which seriously affects the quality of the product
In addition, the ordinary horizontal continuous casting billet is a well-developed radial columnar grain structure with low density, which is not conducive to the axial extension deformation of subsequent cold working (rolling, drawing)
[0005] Adopt the production method of "preparation of small-diameter thin-walled tube billet by continuous directional solidification - straight drawing or coil drawing" [see: Xie Jianxin et al., Short-process preparation process of copper and copper alloy precision pipes, Chinese invention patent, ZL200710065281.9, 2009- 06-10], high-quality pipes with continuous columnar crystal structure can be prepared, but the diameter and wall thickness of the prepared pipes are small, and the continuous casting speed is slow, which is only suitable for small batch production of high-quality white copper pipes, and it is difficult to meet large Large-scale industrial production needs

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0018] Example 1: The production method of B10 white copper straight tube (soft state) with a size of Ф50×5mm

[0019] ①Using hot-cold combination casting horizontal continuous casting to prepare tube blanks with a diameter of Ф70×8mm, the melting temperature of molten copper is 1250°C, the holding temperature is 1200°C, the temperature of the hot mold (mold heating) is 1200°C, and the cooling water of the cold mold (water-cooled copper sleeve) The flow rate is 600L / h, and the traction speed is 150mm / min.

[0020] ②The tube blank prepared in step 1 is subjected to three-pass three-roller periodic cold rolling, with an average deformation of 20%, and the deformation of each pass gradually decreases with the increase of cumulative deformation. Intermediate annealing may not be performed.

[0021] ③Bright anneal the rolled pipe, the annealing temperature is 730°C, the annealing time is 50min, and the annealing protective atmosphere is 2%H 2 + Margin N 2 , the purpose is to o...

Embodiment 2

[0022] Example 2: The production method of B10 white copper straight tube (semi-hard state) with a size of Ф20×1mm

[0023] ①Using hot-cold combination casting horizontal continuous casting to prepare tube blanks with a diameter of Ф50×5mm, the melting temperature of copper liquid is 1250°C, the holding temperature is 1200°C, the temperature of hot mold (mold heating) is 1200°C, and the cooling water of cold mold (water-cooled copper sleeve) The flow rate is 600L / h, and the traction speed is 150mm / min.

[0024] ② The tube blank prepared in step 1 is subjected to 8 passes of three-roller periodic cold rolling, with an average deformation of 20%, and the deformation of each pass gradually decreases with the increase of the cumulative deformation. Intermediate annealing may not be performed.

[0025] ③Bright anneal the rolled pipe, the annealing temperature is 550°C, the annealing time is 50min, and the annealing protective atmosphere is 2%H 2 + Margin N 2 , the purpose is t...

Embodiment 3

[0026] Example 3: Production method of B10 cupronickel coil (soft state) with a size of Ф15×1mm

[0027] ①Using hot-cold combination casting horizontal continuous casting to prepare tube blanks with a diameter of Ф50×5mm, the melting temperature of copper liquid is 1250°C, the holding temperature is 1200°C, the temperature of hot mold (mold heating) is 1200°C, and the cooling water of cold mold (water-cooled copper sleeve) The flow rate is 700L / h, and the traction speed is 200mm / min.

[0028] ② Carry out large-deformation planetary rolling on the tube blank prepared in step 1, and the deformation amount is 40-50%.

[0029] ③ The rolled tube blank is subjected to 1-3 passes of series drawing or triple drawing, with a deformation of 15% to 25%, the purpose of which is to finish the pipe before coil drawing.

[0030] ④The finished tube blank is subjected to low temperature recovery annealing, the annealing temperature is 400°C, the annealing time is 1h, and the annealing prote...

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PUM

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Abstract

The invention relates to a short-flow high-efficiency production method for white brass alloy pipes, belonging to the field of metal materials. In the method, a white brass pipe produced by virtue of a hot-cold-combined casting-mould horizontal continuous casting process is used as a blank; in a straight white brass pipe production process, the pipe blank is directly subjected to cold rolling with the total deformation amount of 50-90% and the single-pass deformation amount of not more than 20-25%; in a white brass coiled pipe production process, the pipe blank is subjected to the cold rolling deformation with the total deformation amount of not more than 50-70% and the single-pass deformation amount of not more than 20-25%, low-temperature recovery annealing is carried out at the temperature of 300-550 DEG C for 1-2 hours after the rolling is completed, an annealing protection atmosphere is formed by 2% of H2 and the balance of N2, and the annealed coiled pipe is bound to be subjected to once finishing in a serial continuous drawing way or triple continuous drawing before coil drawing; and in a subsequent coil drawing process, an average pass lengthening coefficient is 1.2-1.5, and the coil drawing speed is 1-1,000m / min. Compared with the traditional casting and rolling drawing method for producing the white brass pipes, the method provided by the invention has the advantages of short process flow, obviously decreased annealing frequency and low annealing temperature, and is beneficial to energy conservation and production efficiency improvement.

Description

technical field [0001] The invention belongs to the field of metal materials, and relates to a short-process and high-efficiency preparation method for white copper pipes, in particular to a short-process preparation method for thin-walled white copper straight pipes and coil pipes. Background technique [0002] The production of white copper alloy pipes at home and abroad mainly adopts the pipe-making process of "semi-continuous casting solid ingot-hot extruded tube billet-cold rolling-drawing" (referred to as extrusion-rolling method). , plus peeling, pickling, intermediate annealing and other processes, the total processing procedure is as many as more than 20 passes [see: Guo Li, Li Yaoqun, Condenser Tube Production Technology, P.30-32, Metallurgical Industry Press, 2007 ], leading to a series of problems such as long process flow, high energy consumption, low yield and high cost. [0003] The use of advanced short-flow process to produce cupronickel alloy pipes has bec...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22F1/08F16L9/02
Inventor 谢建新刘新华梅俊刘雪峰
Owner UNIV OF SCI & TECH BEIJING
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