An intelligent service platform for operation and maintenance of hydraulic gate hoists

Through the intelligent service platform for operation and maintenance of hydraulic start-up and shutter machine, sensors and central control machines are used for real-time monitoring and intelligent diagnosis, the problem of difficulty in repairing hydraulic start-up and shutter machine in remote environments is solved, and efficient remote monitoring and automatic control of the equipment is realized. Improve maintenance efficiency and equipment life.

CN112962541BActive Publication Date: 2024-12-27CHANGZHOU ZHONGSHENG HOIST TECH CO LTD
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Patent Information

Application Number
CN201911000500.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-10-21
Publication Date
2024-12-27
Estimated Expiration
2039-10-21

AI Technical Summary

Technical Problem

It is difficult to repair the hydraulic switch in remote wild environments, and it is difficult to promptly know the damage, resulting in delays or waste of maintenance.

Method used

Design an intelligent service platform for hydraulic opening and closing machines to obtain the working status signals of various components of the system by laying out sensors, monitoring and analyzing data in real time, providing intelligent diagnosis, fault warning, automatic control and remote monitoring functions, and using the central control machine and The upper monitoring machine passes data and prompt information to portable equipment and control room.

Benefits of technology

Real-time status monitoring, intelligent fault diagnosis, automatic control and remote maintenance of hydraulic starters are realized, which reduces maintenance delays, improves the reliability and service life of the equipment, and avoids faults and waste caused by extensive management.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The present invention relates to an intelligent service platform for the operation and maintenance of a hydraulic gate hoist. The intelligent service platform for the operation and maintenance of a hydraulic gate hoist comprises a central control machine and a hydraulic gate hoist, wherein the hydraulic gate hoist is provided with an oil resistance sensor, an oil transparency sensor, a motor speed sensor, a solenoid valve position sensor, an oil circuit pressure sensor, an oil circuit flow sensor, an oil circuit temperature sensor, a piston displacement sensor and a piston speed sensor, wherein the central control machine is electrically connected to the above-mentioned multiple sensors to remotely diagnose the fault of the hydraulic gate hoist and send maintenance information to a handheld device, wherein the intelligent service platform for the operation and maintenance of the hydraulic gate hoist facilitates users to promptly learn of the damage of the hydraulic gate hoist so as to perform maintenance in a timely manner.
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Description

Technical Field

[0001] The present invention relates to the field of gate opening and closing technology, and in particular to an intelligent service platform for operation and maintenance of a hydraulic gate hoist. Background Art

[0002] The hydraulic gate hoist is a mechanism used to control the opening and closing of the gate, which includes a circuit system and an oil system. The hydraulic gate hoist is generally installed in remote places such as the wild to control the gates of reservoirs. Since the hydraulic gate hoist is in a remote place, it is difficult for maintenance personnel to know the damage of the hydraulic gate hoist. Therefore, an intelligent operation and maintenance service platform is urgently needed so that users can know the damage in time to facilitate maintenance. Summary of the invention

[0003] Based on this, it is necessary to provide an intelligent service platform for the operation and maintenance of hydraulic gate hoists that can easily obtain damage conditions for convenient maintenance.

[0004] A hydraulic gate hoist operation and maintenance intelligent service platform includes a cylinder, a hydraulic station, a hydraulic circuit, a sensor, an electrical control system, a central control machine, an upper monitoring machine, and portable devices. For example, it also includes a gate cylinder and a sensor, a hydraulic station and a sensor, a control cabinet and a PLC, a central control machine, the Internet or a dedicated data line, a wireless data line, an upper monitoring machine, and a mobile device.

[0005] In one invention, by obtaining signals of the working status of various components of the system from sensors arranged at various positions of the hydraulic gate hoist, including motor speed, solenoid valve position, pressure, flow, temperature at various positions of the hydraulic oil circuit, displacement, speed of various moving parts of the cylinder and gate, voltage and current of the electrical system, the system transmits all data to the central control computer for real-time display on the screen and writes into a log.

[0006] The intelligent system of the central control machine determines the working condition of the system by analyzing the real-time data and logs, and converts the operation instructions into control signals and sends them to the control cabinet, and then adjusts the control signals through the information fed back by the data to finally meet the operation requirements. When the sensor data exceeds the set limit or the deviation from the daily historical data exceeds the threshold, the central control machine system will give a warning message, and compare the sensor data and operation log data with the database to determine the location of the abnormal state, possible fault components and types, and further provide solution prompts. During the operation of the system, the central control machine transmits the relevant data and prompt information to the upper monitoring machine through the Internet or dedicated data lines, and transmits the data and prompt information to the portable device through the wireless network, including sending it to the mobile phone in the form of text messages.

[0007] The system includes the following functional modules:

[0008] Real-time status monitoring: The current working status of the entire oil circuit, cylinder and gate of the hydraulic station is displayed on the central control computer in the control room with an intuitive human-machine interface;

[0009] System automatic control: Provides functions such as automatic gate deviation correction, automatic operation of complete sets of actions, and intelligent service platform for anti-slip and anti-movement hydraulic gate hoist operation and maintenance for impact and automatic compensation for slip during installation, commissioning and actual use;

[0010] Intelligent fault diagnosis: When the equipment has oil leakage, pressure loss, overpressure, unstable pressure, no flow, excessive flow, hoist failure, slow movement, irregular movement, fast movement, creeping, oil contamination and other faults, the intelligent service platform for hydraulic hoist operation and maintenance will conduct intelligent diagnosis of the fault based on sensor information feedback, and provide the hydraulic hoist operation and maintenance intelligent service platform with fault occurrence point information and fault solution prompts;

[0011] Abnormal operation warning: By analyzing the sensor information log, the fault trend can be discovered, the fault can be foreseen in advance and warnings can be provided.

[0012] Remote status monitoring: The superior department or superior leadership unit can view the working status and operation status of the system in real time through the Internet or dedicated data lines through the host computer;

[0013] Expert-assisted diagnosis: When a fault occurs, experts or technicians can remotely assist in diagnosis through the host computer information display;

[0014] Portable status monitoring: The system can send working status and operation information to mobile phones or portable computers and other devices;

[0015] On-site portable control: Operators can use portable devices to wirelessly debug and control the gate hoist at the working site without returning or contacting the control room through the hydraulic gate hoist operation and maintenance intelligent service platform;

[0016] Portable fault alarm: When a fault occurs, the system can send fault alarm, fault diagnosis, processing prompts and other information to mobile phones or portable hydraulic gate hoist operation and maintenance intelligent service platform computers and other devices in a timely manner;

[0017] Portable abnormal warning: When abnormal operation and foreseeable failure occur, the system can send relevant information to mobile phones or portable computers and other equipment in a timely manner;

[0018] Sensor signal log: The system archives all sensor information in log form for analysis;

[0019] Operation log: The system archives all operation information in log form for analysis;

[0020] Alarm information log: The system archives all alarm information and prompts in log format for analysis;

[0021] Life reminder for wearing parts: The system makes statistical analysis on the actual working time of the equipment and counts the life of wearing parts that need to be replaced. When the life of the hydraulic gate hoist operation and maintenance intelligent service platform is approaching, the system prompts for spare parts, and when the life cycle is reached, the system prompts for replacement. The life information of this system based on the actual working conditions is more in line with the actual design of the hydraulic gate hoist operation and maintenance intelligent service platform, avoiding failures and waste caused by the past extensive management;

[0022] Maintenance plan reminder: The system provides maintenance reminders in a timely manner according to the maintenance plan of the design unit;

[0023] Usage status analysis: The system conducts statistical analysis on the actual usage status of the equipment and provides better operation and maintenance solutions. It can also provide a balancing solution for the workload and time of multiple devices in the large-area hydraulic gate hoist operation and maintenance intelligent service platform;

[0024] Fault trend analysis: The system conducts statistical analysis on the occurrence of faults and misoperations, discovers patterns and trends, and provides report information;

[0025] Abnormal operation prompt: The system automatically detects and prompts abnormal operations that do not meet the conditions through statistical learning of past operation information;

[0026] Fault diagnosis learning: The system provides continuously growing intelligent diagnostic functions through statistical learning of past fault information, current parameters, and solutions, and adapts to the specific problems of individual projects.

[0027] In order to solve the problem of knowing the damage situation to facilitate maintenance, the present invention provides an intelligent service platform for operation and maintenance of hydraulic gate hoists.

[0028] The hydraulic gate hoist operation and maintenance intelligent service platform includes a central control machine and a hydraulic gate hoist. The hydraulic gate hoist is provided with an oil resistance sensor, an oil transparency sensor, a motor speed sensor, a solenoid valve position sensor, an oil circuit pressure sensor, an oil circuit flow sensor, an oil circuit temperature sensor, a piston displacement sensor and a piston speed sensor. The central control machine is electrically connected to the above-mentioned multiple sensors to remotely diagnose the fault of the hydraulic gate hoist and send maintenance information to a handheld device. The hydraulic gate hoist is connected to a gate. The hydraulic gate hoist includes a hydraulic station and an oil cylinder connected to the hydraulic station. The hydraulic station includes a motor and a hydraulic station body. The hydraulic station body is connected to the motor, and a maintenance box cover is provided on the hydraulic station body.

[0029] The side wall of the maintenance box cover is provided with a groove, and the top of the maintenance box cover is provided with two hook circle groups, each of the hook circle groups includes two hook circles and a rectangular hanging beam connected to the two hook circles, a maintenance parameter display screen is provided in the groove, and the maintenance parameter display screen is wirelessly connected to the central control machine, and a sealing plate is also provided at the edge of the groove, and the sealing plate is rotatably set on the maintenance box cover and used to block and seal the surface of the maintenance parameter display screen, and an elastic arch strip is provided on the edge of the sealing plate, and the elastic arch strip is abutted against the edge of the groove, and the elastic arch strip has a cylindrical edge, and a dehumidification channel is formed in the cylindrical edge, and the opposite ends of the dehumidification channel are respectively connected to two drainage grooves, and the two drainage grooves are recessed on the maintenance box cover, and the distance between the two drainage grooves gradually increases in the direction toward the ground.

[0030] In one embodiment, the oil cylinder includes a cylinder housing, a piston and a piston rod. The piston is slidably disposed in the cylinder housing, and the piston rod is connected to the piston.

[0031] In one embodiment, the oil cylinder further includes a hanging head, which is located outside the cylinder shell and connected to the piston rod.

[0032] In one embodiment, the cylinder housing includes a main cylinder body, a front cylinder cover and a rear cylinder cover, and the front cylinder cover and the rear cylinder cover are respectively arranged at the front and rear ends of the main cylinder body.

[0033] In one embodiment, one end of the piston rod away from the piston protrudes out of the front cylinder cover, and the hanging head is coaxially connected to the end of the piston rod.

[0034] In one embodiment, an oil inlet pipe is further provided on the side wall of the front cylinder cover, and the oil inlet pipe is connected to the front cylinder cover via a one-way valve.

[0035] In one embodiment, the diameter of the oil inlet pipe is smaller than the inner diameter of the main cylinder, and a buffer structure is provided in the oil inlet pipe.

[0036] In one embodiment, a cylinder bracket is provided on the side wall of the gate pier, and the cylinder bracket is supported on the bottom of the side wall of the main cylinder body.

[0037] In one embodiment, the oil cylinder bracket is fixed to the gate pier by a plurality of anchor screws, and a plurality of buffer pads are arranged on the oil cylinder bracket. The plurality of buffer pads surround and form a semicircular groove, and the side wall of the main cylinder body is received in the semicircular groove.

[0038] In one embodiment, the main cylinder body is further provided with an observation port, and a transparent observation plate is provided in the observation port.

[0039] Since the hydraulic gate hoist is provided with an oil resistance sensor, an oil transparency sensor, a motor speed sensor, a solenoid valve position sensor, an oil circuit pressure sensor, an oil circuit flow sensor, an oil circuit temperature sensor, a piston displacement sensor and a piston speed sensor, the central control machine is electrically connected to the above-mentioned multiple sensors. Therefore, the central control machine can be used to remotely diagnose the fault of the hydraulic gate hoist according to various parameters, and send maintenance information to the handheld device, so that the user or maintenance personnel can promptly know the various damage states of the hydraulic gate hoist to facilitate timely maintenance. Moreover, the maintenance parameter display screen on the maintenance box cover also makes it convenient for the staff at the hydraulic station to know the condition of the hydraulic station, so as to facilitate the maintenance of the hydraulic station. BRIEF DESCRIPTION OF THE DRAWINGS

[0040] Figure 1 The figure is a schematic plan view of a hydraulic gate hoist according to an embodiment.

[0041] Figure 2 for Figure 1 The module block diagram of the hydraulic gate hoist operation and maintenance intelligent service platform is shown.

[0042] Figure 3 It is a schematic plan view of a hydraulic station according to an embodiment.

[0043] Figure 4 It is a three-dimensional schematic diagram of a maintenance box cover according to an embodiment.

[0044] Figure 5 for Figure 4 Schematic diagram of the maintenance toolbox.

[0045] Figure 6 for Figure 4 A partial enlarged view of point A in the middle.

[0046] Figure 7 for Figure 4 A partial enlarged view of point B in the middle. DETAILED DESCRIPTION

[0047] In order to facilitate the understanding of the present invention, the present invention will be described more fully below with reference to the relevant drawings. The preferred embodiments of the present invention are given in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thoroughly understood.

[0048] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation method.

[0049] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art to which the present invention belongs. The terms used herein are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.

[0050] See also Figures 1 to 3 The hydraulic gate hoist generally consists of a hydraulic station, a hydraulic cylinder, a hydraulic circuit and a related electrical control system, and is often used for the opening and closing operation of the gate 100. The safety and reliability of its operation are of great significance. The hydraulic gate hoist has a complex mechanism, involving multiple technical fields such as hydraulics, machinery, electrical appliances, and structure, and has a very strong specificity. Its daily maintenance and fault inspection and repair have very high requirements for technicians, and it is often located in remote areas, making it difficult for technical service personnel to respond quickly on site.

[0051] At present, the operation monitoring, fault repair and daily maintenance control of hydraulic gate hoists are generally carried out manually:

[0052] Operation monitoring: When the equipment is running, it has current detection information. When the equipment stops running, there is no past information to query;

[0053] Fault repair: Manual inspection and repair are only carried out when the equipment is damaged or cannot work normally. This method has a long equipment downtime, high requirements for on-site operators, and high maintenance costs;

[0054] Maintenance control: Daily maintenance and operation control of equipment is carried out manually by referring to the manual. The steps are cumbersome, the requirements for users are high, and mistakes are easy to occur. This method is easy to cause maintenance waste and even cause hidden dangers of failure during the maintenance process. Moreover, the equipment maintenance adopts a fixed cycle method, which is not completely consistent with the actual use conditions. The equipment may fail between two maintenances, causing huge losses.

[0055] In one invention, the hardware layer includes oil cylinders, hydraulic stations, hydraulic circuits, sensors, electrical control systems, central control machines, upper monitoring machines, and portable devices. For example, it also includes gate oil cylinders and sensors, hydraulic stations and sensors, control cabinets and PLCs, central control machines, the Internet or dedicated data lines, wireless data lines, upper monitoring machines, and mobile devices.

[0056] In one invention, by obtaining signals of the working status of various components of the system from sensors arranged at various positions of the hydraulic gate hoist, including motor speed, solenoid valve position, pressure, flow, temperature at various positions of the hydraulic oil circuit, displacement, speed of various moving parts of the cylinder and gate, voltage and current of the electrical system, the system transmits all data to the central control computer for real-time display on the screen and writes into a log.

[0057] The intelligent system of the central control machine determines the working condition of the system by analyzing the real-time data and logs, and converts the operation instructions into control signals and sends them to the control cabinet, and then adjusts the control signals through the information fed back by the data to finally meet the operation requirements. When the sensor data exceeds the set limit or the deviation from the daily historical data exceeds the threshold, the central control machine system will give a warning message, and compare the sensor data and operation log data with the database to determine the location of the abnormal state, possible fault components and types, and further provide solution prompts. During the operation of the system, the central control machine transmits the relevant data and prompt information to the upper monitoring machine through the Internet or dedicated data lines, and transmits the data and prompt information to the portable device through the wireless network, including sending it to the mobile phone in the form of text messages.

[0058] The system includes the following functional modules:

[0059] Real-time status monitoring: The current working status of the entire oil circuit, cylinder and gate of the hydraulic station is displayed on the central control computer in the control room with an intuitive human-machine interface;

[0060] System automatic control: Provides functions such as automatic gate deviation correction, automatic operation of complete sets of actions, and intelligent service platform for anti-slip and anti-movement hydraulic gate hoist operation and maintenance for impact and automatic compensation for slip during installation, commissioning and actual use;

[0061] Intelligent fault diagnosis: When the equipment has oil leakage, pressure loss, overpressure, unstable pressure, no flow, excessive flow, hoist failure, slow movement, irregular movement, fast movement, creeping, oil contamination and other faults, the intelligent service platform for hydraulic hoist operation and maintenance will conduct intelligent diagnosis of the fault based on sensor information feedback, and provide the hydraulic hoist operation and maintenance intelligent service platform with fault occurrence point information and fault solution prompts;

[0062] Abnormal operation warning: By analyzing the sensor information log, the fault trend can be discovered, the fault can be foreseen in advance and warnings can be provided.

[0063] Remote status monitoring: The superior department or superior leadership unit can view the working status and operation status of the system in real time through the Internet or dedicated data lines through the host computer;

[0064] Expert-assisted diagnosis: When a fault occurs, experts or technicians can remotely assist in diagnosis through the host computer information display;

[0065] Portable status monitoring: The system can send working status and operation information to mobile phones or portable computers and other devices;

[0066] On-site portable control: Operators can use portable devices to wirelessly debug and control the gate hoist at the working site without returning or contacting the control room through the hydraulic gate hoist operation and maintenance intelligent service platform;

[0067] Portable fault alarm: When a fault occurs, the system can send fault alarm, fault diagnosis, processing prompts and other information to mobile phones or portable hydraulic gate hoist operation and maintenance intelligent service platform computers and other devices in a timely manner;

[0068] Portable abnormal warning: When abnormal operation and foreseeable failure occur, the system can send relevant information to mobile phones or portable computers and other equipment in a timely manner;

[0069] Sensor signal log: The system archives all sensor information in log form for analysis;

[0070] Operation log: The system archives all operation information in log form for analysis;

[0071] Alarm information log: The system archives all alarm information and prompts in log format for analysis;

[0072] Life reminder for wearing parts: The system makes statistical analysis on the actual working time of the equipment and counts the life of wearing parts that need to be replaced. When the life of the hydraulic gate hoist operation and maintenance intelligent service platform is approaching, the system prompts for spare parts, and when the life cycle is reached, the system prompts for replacement. The life information of this system based on the actual working conditions is more in line with the actual design of the hydraulic gate hoist operation and maintenance intelligent service platform, avoiding failures and waste caused by the past extensive management;

[0073] Maintenance plan reminder: The system provides maintenance reminders in a timely manner according to the maintenance plan of the design unit;

[0074] Usage status analysis: The system conducts statistical analysis on the actual usage status of the equipment and provides better operation and maintenance solutions. It can also provide a balancing solution for the workload and time of multiple devices in the large-area hydraulic gate hoist operation and maintenance intelligent service platform;

[0075] Fault trend analysis: The system conducts statistical analysis on the occurrence of faults and misoperations, discovers patterns and trends, and provides report information;

[0076] Abnormal operation prompt: The system automatically detects and prompts abnormal operations that do not meet the conditions through statistical learning of past operation information;

[0077] Fault diagnosis learning: The system provides continuously growing intelligent diagnostic functions through statistical learning of past fault information, current parameters, and solutions, and adapts to the specific problems of individual projects.

[0078] In one invention, an overall intelligent and digital hydraulic gate hoist is provided to ensure automatic control of operation, full-time monitoring of the working status, remote intelligent diagnosis of faults and abnormal operations by the hydraulic gate hoist operation and maintenance intelligent service platform, and intelligent guarantee of normal operation.

[0079] For example, in one invention, the steps for discovering and handling oil contamination are as follows:

[0080] During operation, the oil resistance and oil transparency sensors provide real-time feedback on the oil conductivity and oil transmittance data. When the conductivity exceeds the set threshold of the hydraulic gate hoist operation and maintenance intelligent service platform and the transmittance is lower than the set threshold, the central control system will give an oil contamination alarm and prompt you to check and replace the oil. The warning information will be sent to the upper monitoring machine and portable devices of the hydraulic gate hoist operation and maintenance intelligent service platform, and a situation report will be sent by SMS to the set mobile phone number.

[0081] When only the conductivity exceeds the set threshold, the central control machine system analyzes the historical data log. If the recent conductivity data shows a continuous upward trend, the central control machine system of the hydraulic gate hoist operation and maintenance intelligent service platform will give an oil contamination alarm and prompt to check and replace the oil, and send the warning information to the upper monitoring machine and portable devices, and send a text message of the situation briefing to the set mobile phone number; if there is no definite trend in the conductivity of the historical log and the subsequent conductivity data is lower than the threshold, the system will give a prompt to check the oil condition, and send the prompt information to the upper monitoring machine and portable devices, and send a text message of the situation briefing to the set mobile phone number; if there is no definite trend in the conductivity of the historical log and the subsequent conductivity data continues to be higher than the threshold, the system will give a prompt to check the oil resistance sensor condition, and send the prompt information to the upper monitoring machine and portable devices, and send a text message of the situation briefing to the set mobile phone number.

[0082] When the transmittance is lower than the set threshold, the control system analyzes the historical data log. If the recent transmittance data shows a continuous downward trend, the central control system of the hydraulic gate hoist operation and maintenance intelligent service platform will give an oil contamination alarm and prompt to check and replace the oil, and send the warning information to the upper monitoring machine and portable devices. At the same time, the situation briefing will be sent to the set mobile phone number by SMS. If there is no definite trend in the transmittance of the historical log and the subsequent transmittance data is higher than the threshold, the system will give a prompt to check the oil condition, and send the prompt information to the upper monitoring machine and portable devices, and send the situation briefing to the set mobile phone number by SMS; if there is no definite trend in the transmittance of the historical log and the subsequent transmittance data continues to be lower than the threshold, the system will give a prompt to check the oil transparency sensor condition, and send the prompt information to the upper monitoring machine and portable devices, and send the situation briefing to the set mobile phone number by SMS.

[0083] For example, in one invention, the automatic deviation correction control of the gate during installation, commissioning and maintenance is as follows:

[0084] Select automatic gate correction on the on-site portable control device, the system checks the cylinder stroke position data, controls all cylinders to move synchronously to the extended state of the semi-hydraulic gate hoist operation and maintenance intelligent service platform; the system checks the gate level sensor data, determines the deviation on both sides according to the sensor data, and slowly lifts the low-side cylinder until the sensor provides the water hydraulic gate hoist operation and maintenance intelligent service platform level data; gives a prompt that the gate correction is in place and waits for confirmation. After confirmation, set the stroke position of the cylinders on both sides to be synchronously bound.

[0085] Specifically, many sensors are installed in the hydraulic gate hoist equipment. After the equipment has been put into operation for a certain period of time, it can monitor various data of the equipment, analyze the health of the equipment in the background, and push necessary maintenance information to customers. Through the alarm sensors installed in the wearing parts, it can accurately determine and remind customers of the wearing parts that need maintenance. For example, when the alarm set in the filter is blocked, the customer can be accurately prompted to replace the filter element of the equipment. Or after the equipment is put into operation, the maintenance information such as the need to replace the hydraulic oil can be pushed to the customer through the analysis software based on the motor operation time and frequency, as well as the total operation time of the equipment. And so on. This automatic judgment and reminder of maintenance can facilitate better operation of the equipment, prevent equipment failures before they happen, extend the service life of the equipment, and reduce the losses caused to customers by equipment downtime due to maintenance.

[0086] See also Figures 4 to 7 For example, the present invention provides an intelligent service platform for the operation and maintenance of a hydraulic gate hoist. The intelligent service platform for the operation and maintenance of a hydraulic gate hoist includes a central control machine and a hydraulic gate hoist. The hydraulic gate hoist is provided with an oil resistance sensor, an oil transparency sensor, a motor speed sensor, a solenoid valve position sensor, an oil circuit pressure sensor, an oil circuit flow sensor, an oil circuit temperature sensor, a piston displacement sensor, and a piston speed sensor. The central control machine is electrically connected to the above-mentioned multiple sensors to remotely diagnose the fault of the hydraulic gate hoist and send maintenance information to a handheld device. The hydraulic gate hoist is connected to a gate. The hydraulic gate hoist includes a hydraulic station 20 and an oil cylinder 30 connected to the hydraulic station 20 (see Figure 1 ), the hydraulic station 20 includes a motor 201 and a hydraulic station body, and the hydraulic station body is connected to the motor 201.

[0087] In one embodiment, a maintenance box cover 21 is provided on the main body of the hydraulic station, a groove 211 is provided on the side wall of the maintenance box cover 21, two hook ring groups 212 are provided on the top of the maintenance box cover 21, each of the hook ring groups 212 includes two hook rings and a rectangular beam 213 connected to the two hook rings, a maintenance parameter display screen 214 is provided in the groove 211, and the maintenance parameter display screen 214 is wirelessly connected to the central control machine, and a sealing plate 215 is also provided on the edge of the groove 211, and the sealing plate 215 is rotatably arranged on the maintenance box cover 21 The surface of the maintenance parameter display screen 214 is blocked and sealed, and the edge of the sealing plate 215 is provided with an elastic arch strip 216, and the elastic arch strip 216 is against the edge of the groove 211, and the elastic arch strip 216 has a cylindrical edge 217, and a dehumidification channel 2175 is formed in the cylindrical edge 217, and the opposite ends of the dehumidification channel 2175 are respectively connected to two drainage grooves 2178, and the two drainage grooves 2178 are both recessed on the maintenance box cover 21, and the distance between the two drainage grooves 2178 gradually increases in the direction toward the ground.

[0088] Since the hydraulic gate hoist is provided with an oil resistance sensor, an oil transparency sensor, a motor speed sensor, a solenoid valve position sensor, an oil circuit pressure sensor, an oil circuit flow sensor, an oil circuit temperature sensor, a piston displacement sensor and a piston speed sensor, the central control machine is electrically connected to the above-mentioned multiple sensors. Therefore, the central control machine can be used to remotely diagnose the fault of the hydraulic gate hoist according to various parameters, and send maintenance information to the handheld device, so that the user or maintenance personnel can timely know the various damage states of the hydraulic gate hoist, so as to facilitate timely maintenance. Moreover, the maintenance parameter display screen 214 on the maintenance box cover 21 is also convenient for the staff at the oil station to know the situation of the hydraulic station 20, so as to facilitate the maintenance of the hydraulic station 20. The maintenance box cover 21 is conducive to dust and water prevention. Through the dehumidification channel 2175, rainwater or moisture can flow down along the drain trough 2178 in daily work without affecting the maintenance parameter display screen 214. The elastic arch strip 216 and the cylindrical edge 217 are conducive to the sealing of the sealing plate 215.

[0089] For example, in order to facilitate the control of the opening and closing of the gate, the oil cylinder 30 includes a cylinder shell, a piston and a piston rod, the piston is slidably arranged in the cylinder shell, and the piston rod is connected to the piston. The oil cylinder 30 also includes a hanging head, which is located outside the cylinder shell and connected to the piston rod. The cylinder shell includes a main cylinder body, a front cylinder cover and a rear cylinder cover, and the front cylinder cover and the rear cylinder cover are respectively arranged at the front and rear ends of the main cylinder body. One end of the piston rod away from the piston protrudes outside the front cylinder cover, and the hanging head is coaxially connected to the end of the piston rod. An oil inlet pipe is also arranged on the side wall of the front cylinder cover, and the oil inlet pipe is connected to the front cylinder cover through a one-way valve. The diameter of the oil inlet pipe is smaller than the inner diameter of the main cylinder body, and a buffer structure is arranged in the oil inlet pipe. A cylinder bracket is arranged on the side wall of the gate pier, and the cylinder bracket is supported at the bottom of the side wall of the main cylinder body. The oil cylinder bracket is fixed to the gate pier by a plurality of anchor screws. The oil cylinder bracket is provided with a plurality of buffer pads, which surround and form a semicircular groove, and the side wall of the main cylinder body is accommodated in the semicircular groove. The main cylinder body is also provided with an observation port, and a transparent observation plate is provided in the observation port. By providing the oil cylinder bracket, the operation stability of the oil cylinder 30 is improved, thereby improving the operational stability of the gate opening and closing.

[0090] For example, sometimes, the sealing plate 215 and the cylindrical edge are used to seal the groove 211 to protect the maintenance parameter display screen 214. When maintenance or inspection is required and viewing is required, the sealing plate 215 needs to be opened for viewing. The cylindrical edge 217 is provided with a crack 2174, and the crack 2174 is away from the maintenance parameter display screen 214. The crack 2174 is connected to the dehumidification channel 2175. Two sleeves 22 are arranged on the top of the side wall of the maintenance box cover 21. The two sleeves 22 are arranged opposite to each other. A latch rod 23 is arranged in each sleeve 22. An elastic pull rope 235 is arranged between the two latch rods 23, and a stop block 236 is arranged at the end of each latch rod 23. For example, when the maintenance parameter display screen 214 is opened, the sealing plate 215 is used to be flipped and attached to the side wall of the maintenance box cover 21, the two latch rods 23 are inserted into the opposite ends of the dehumidification channel 2175, and the elastic pull rope 235 is used to enter the dehumidification channel 2175 from the crack 2174 to fix the sealing plate 215.

[0091] For example, when the sealing plate 215 is released, one side of the blocking block 236 of the latch rod 23 is protruded at the corner of the maintenance box cover 21, and the two blocking blocks 236 are respectively blocked on the opposite sides of the maintenance box cover 21 to hold the elastic pull rope 235. The holding and positioning of the two blocking blocks 236 can ensure the stability of the elastic pull rope 235, and the sealing plate 215 can also be automatically positioned by pulling the two blocking blocks 236. When the sealing plate 215 is clamped, the blocking blocks 236 are rotated so that the blocking blocks 236 can move toward each other to the same side wall until the two blocking blocks 236 are respectively blocked on the two sleeves 22, thereby completing the positioning.

[0092] For example, a triangular cover 28 is provided on the top of the maintenance box cover 21, wherein one of the sleeves 22 is provided on the triangular cover 28, wherein the end of the other sleeve 22 is aligned with the oblique edge of the bottom of the triangular cover 28. When the triangular cover 28 is rotated to open, the elastic drawstring 235 is used to maintain the tension to ensure the smooth operation of the triangular cover 28, and the triangular cover 28 can overcome the elastic drawstring 235 to open. When closed, the elastic drawstring 235 can pull the triangular cover 28 to stably position it on the top of the maintenance box cover 21.

[0093] For example, a cover box 29 is convexly provided on one side of the maintenance box cover 21, and the cover box 29 is covered on the motor 201. A maintenance tool box 291 is rotatably provided on the side wall of the cover box 29, and a variety of repair tools are installed in the maintenance tool box 291. The maintenance tool box 291 includes a box body 292 and a cover plate 293 slidably provided on the box body 292, and the box body 292 is provided with a slide groove 294 on opposite sides, and the cover plate 293 is respectively inserted into the two slide grooves 294 on opposite sides. A stop bar 295 is convexly provided on the bottom of the cover plate 293, and an elastic cover plate 296 is transversely provided on the top of the cover plate 293, and the elastic cover plate 296 is used to seal the top of the inner cavity of the box body 292. The upper surface of the elastic cover plate 296 and the upper surface of the cover box 29 are spaced apart from each other. Two stoppers 297 are respectively arranged on both sides of the upper part of the box body 292. The box body 292 is used to rotate 90 degrees relative to the cover box 29 so that the inner surface of the cover plate 293 is flush with the upper surface of the cover box 29. The cover plate 293 is used to drive the elastic cover plate 296 to move to the upper surface of the cover box 29 when subjected to force, so as to open the inner cavity of the cover box 29 and position the box body 292, so as to facilitate maintenance personnel to take out tools. The elastic cover plate 296 is used to deform under the clamping between the cover plate 293 and the upper surface of the cover box 29, and then bend and flatten to the upper surface of the cover box 29, so as to increase the fixing and positioning effect of the cover plate 293, so that the box body 292 is kept in a horizontal position. The stopper 295 on the cover plate 293 is held against the two stoppers 297.

[0094] By rotating the box 292 and sliding the cover 293, the box 292 can be positioned in a horizontal position by using the cover 293 and the elastic cover 296 to facilitate access to the maintenance tools. When the tools need to be stored, the cover 293 is pulled to move to seal the inner cavity. At this time, the cover 293 and the elastic cover 296 are separated from the upper surface of the cover box 29, so that the box 292 can be rotated to a vertical position, and the elastic cover 296 also returns to its original position and covers and seals the inner cavity of the box 292.

[0095] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0096] The above-mentioned embodiments only express several embodiments of the present invention, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the patent of the present invention. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be based on the attached claims.

Claims

1. A hydraulic gate hoist operation and maintenance intelligent service platform, characterized in that: It includes a central control machine and a hydraulic gate hoist. The hydraulic gate hoist is provided with an oil resistance sensor, an oil transparency sensor, a motor speed sensor, a solenoid valve position sensor, an oil circuit pressure sensor, an oil circuit flow sensor, an oil circuit temperature sensor, a piston displacement sensor and a piston speed sensor. The central control machine is electrically connected to the above-mentioned multiple sensors to remotely diagnose the fault of the hydraulic gate hoist and send maintenance information to a handheld device. The hydraulic gate hoist is connected to a gate. The hydraulic gate hoist includes a hydraulic station and an oil cylinder connected to the hydraulic station. The hydraulic station includes a motor and a hydraulic station body. The hydraulic station body is connected to the motor. The hydraulic station body is covered with a maintenance box cover, the side wall of the maintenance box cover is provided with a groove, the top of the maintenance box cover is provided with two hook circle groups, each of the hook circle groups includes two hook circles and a rectangular hanging beam connected to the two hook circles, a maintenance parameter display screen is provided in the groove, and the maintenance parameter display screen is wirelessly connected to the central control machine, and a sealing plate is also provided at the edge of the groove, and the sealing plate is rotatably arranged on the maintenance box cover and is used to block and seal the surface of the maintenance parameter display screen, the edge of the sealing plate is provided with an elastic arched strip, the elastic arched strip is abutted against the edge of the groove, the elastic arched strip has a cylindrical edge, and a moisture removal channel is formed in the cylindrical edge, and the opposite ends of the moisture removal channel are respectively connected to two drainage grooves, and the two drainage grooves are both recessed on the maintenance box cover, and the distance between the two drainage grooves gradually increases in the direction toward the ground; The cylindrical edge is provided with a crack, the crack faces away from the maintenance parameter display screen, and the crack is connected to the dehumidification channel. Two sleeves are provided on the top of the side wall of the maintenance box cover, and the two sleeves are arranged opposite to each other. A latch rod is provided in each sleeve, and an elastic pull rope is provided between the two latch rods, and a stop block is provided at the end of each latch rod; when the maintenance parameter display screen is opened, the sealing plate is used to be flipped and attached to the side wall of the maintenance box cover, and the two latch rods are inserted into the opposite ends of the dehumidification channel, and the elastic pull rope is used to enter the dehumidification channel from the crack to hold the sealing plate; when the sealing plate is released, a convex portion is provided on one side of the stop block of the latch rod At the corners of the maintenance box cover, the two blocking blocks are respectively blocked on the opposite sides of the maintenance box cover to hold the elastic draw cord; when the sealing plate is clamped, the blocking blocks are rotated so that the blocking blocks can move toward each other to the same side wall until the two blocking blocks are respectively blocked on the two sleeves, thereby completing the positioning; a triangular cover is provided on the top of the maintenance box cover, one of the sleeves is provided on the triangular cover, and the end of the other sleeve is aligned with the oblique edge of the bottom of the triangular cover, and when the triangular cover is rotated to open, the elastic draw cord is used to maintain the pulling force to ensure the smooth operation of the triangular cover, and the triangular cover can overcome the The cam is opened by the elastic pull rope; when closed, the elastic pull rope can pull the triangular cover to stably position it on the top of the maintenance box cover; a cover box is convexly provided on one side of the maintenance box cover, and the cover box cover is provided on the motor, and a maintenance tool box is rotatably provided on the side wall of the cover box, and a variety of repair tools are installed in the maintenance tool box, and the maintenance tool box comprises a box body and a cover plate slidably arranged on the box body, and slide grooves are arranged on opposite sides of the box body, and opposite sides of the cover plate are slidably inserted in the two slide grooves respectively, and a baffle is convexly provided on the bottom of the cover plate, and an elastic cover plate is transversely arranged on the top of the cover plate, and the elastic cover plate is used to seal the top of the inner cavity of the box body. The upper surface of the elastic cover plate and the upper surface of the cover box are spaced apart from each other, and two stop blocks are respectively provided on both sides of the upper part of the box body. The box body is used to rotate 90 degrees relative to the cover box so that the inner surface of the cover plate is flush with the upper surface of the cover box, and the cover plate is used to drive the elastic cover plate to move to the upper surface of the cover box when subjected to force, so as to open the inner cavity of the cover box and position the box body; the elastic cover plate is used to deform under the clamping between the cover plate and the upper surface of the cover box, and then bend and flatten to the upper surface of the cover box, so as to increase the fixing and positioning effect of the cover plate, so that the box body is kept in a horizontal position; the stop bar on the cover plate is held against the two stop blocks.

2. The intelligent service platform for operation and maintenance of hydraulic gate hoist according to claim 1 is characterized in that: The oil cylinder comprises a cylinder shell, a piston and a piston rod. The piston is slidably arranged in the cylinder shell, and the piston rod is connected to the piston.

3. The intelligent service platform for operation and maintenance of hydraulic gate hoist according to claim 2 is characterized in that: The oil cylinder also includes a hanging head, which is located outside the cylinder shell and connected to the piston rod.

4. The intelligent service platform for operation and maintenance of hydraulic gate hoist according to claim 3 is characterized in that: The cylinder housing comprises a main cylinder body, a front cylinder cover and a rear cylinder cover, wherein the front cylinder cover and the rear cylinder cover are respectively arranged at the front and rear ends of the main cylinder body.

5. The intelligent service platform for operation and maintenance of hydraulic gate hoist according to claim 4 is characterized in that: One end of the piston rod away from the piston protrudes out of the front cylinder cover, and the hanging head is coaxially connected to the end of the piston rod.

6. The intelligent service platform for operation and maintenance of hydraulic gate hoist according to claim 5 is characterized in that: An oil inlet pipe is also provided on the side wall of the front cylinder cover, and the oil inlet pipe is connected to the front cylinder cover through a one-way valve.

7. The intelligent service platform for operation and maintenance of hydraulic gate hoist according to claim 6 is characterized in that: The diameter of the oil inlet pipe is smaller than the inner diameter of the main cylinder body, and a buffer structure is arranged in the oil inlet pipe.

8. The intelligent service platform for operation and maintenance of hydraulic gate hoist according to claim 7 is characterized in that: An oil cylinder bracket is arranged on the side wall of the gate pier, and the oil cylinder bracket is supported on the bottom of the side wall of the main cylinder body.

9. The intelligent service platform for operation and maintenance of hydraulic gate hoist according to claim 8 is characterized in that: The oil cylinder bracket is fixed on the gate pier through a plurality of anchor screws. A plurality of buffer pads are arranged on the oil cylinder bracket. The plurality of buffer pads surround to form a semicircular groove. The side wall of the main cylinder body is accommodated in the semicircular groove.

10. The intelligent service platform for operation and maintenance of hydraulic gate hoist according to claim 9 is characterized in that: The main cylinder body is also provided with an observation port, and a transparent observation plate is arranged in the observation port.