An automated production line for pressing ferrite into a furnace and its implementation method

Abstract

The invention discloses an automated production line for pressing ferrite into a furnace, comprising an overhead platform and a second-floor platform arranged on one side of the overhead platform, a plurality of presses are arranged on both sides of the overhead platform, a cartoning machine corresponding to the press is arranged above the overhead platform, a conveyor line corresponding to the cartoning machine is connected to the bottom of the overhead platform, a continuous elevator is arranged on one side of the output end of the conveyor line, the output end of the continuous elevator is located on the second-floor platform, an intelligent warehouse is arranged above the second-floor platform, a plurality of climbing AGVs are arranged between the intelligent warehouse and the continuous elevator, and a kiln is arranged on the side of the intelligent warehouse above the second-floor platform; the invention also discloses an implementation method for the automated production line for pressing ferrite into a furnace, the invention has the characteristics of reducing the use of manpower, reducing the labor intensity of workers, reducing the product defect rate, eliminating paper identification cards, and reducing the product storage area.

Description

Technical Field

[0001] The invention belongs to the technical field of soft ferrite production, and in particular relates to an automated production line from ferrite pressing to furnace feeding and a realization method thereof. Background Art

[0002] Each process of producing soft ferrites, such as molding, sintering, grinding, inspection and sorting, and warehousing, requires the products to be arranged, boxed, transported, and stored.

[0003] Currently, products are manually placed one by one into fixed product boxes, and then manually stored in the storage area. When needed, the products are manually taken from the storage area and transported to the kiln entrance, and the products are manually lifted onto the kiln.

[0004] This method is very labor-intensive. Manual operation can easily cause product corners to fall off, sweat from the palms of the hands adheres to the product, causing the defective rate of the next process to increase, the circulation of products is all handwritten paper signs, which is very confusing to find and manage, and the storage area occupies a lot of space. Summary of the invention

[0005] The purpose of the present invention is to provide an automated production line for pressing ferrite into a furnace to solve the problems raised in the above background technology. The automated production line for pressing ferrite into a furnace provided by the present invention has the characteristics of reducing the use of manpower, reducing the labor intensity of workers, reducing the product defect rate, eliminating paper identification cards, and reducing the product storage area.

[0006] Another object of the present invention is to provide a method for realizing an automated production line from pressing ferrite to feeding it into a furnace.

[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an automated production line for ferrite pressing and furnace feeding, comprising an overhead platform and a second-floor platform arranged on one side of the overhead platform, a plurality of presses are respectively arranged on both sides of the overhead platform, a cartoning machine corresponding to the press is arranged above the overhead platform, a conveyor line corresponding to the cartoning machine is connected to the bottom of the overhead platform, a continuous elevator is arranged on one side of the output end of the conveyor line, the output end of the continuous elevator is located on the second-floor platform, an intelligent warehouse is arranged above the second-floor platform, a plurality of climbing AGVs are arranged between the intelligent warehouse and the continuous elevator, a kiln is also arranged on the side of the intelligent warehouse above the second-floor platform, a loading rack is arranged on the kiln, and the cartoning machine, conveyor line, continuous elevator, climbing AGV, intelligent warehouse and kiln are respectively connected to the controller signal.

[0008] Further in the present invention, the cartoning machine includes a frame, wherein the frame is installed on an overhead platform, a separation conveying mechanism is provided at one end above the frame, an empty box bin is provided above the separation conveying mechanism, a cartoning lifting assembly is provided on one side of the separation conveying mechanism, positioning door closing assemblies are respectively provided on both sides of the end of the cartoning lifting assembly on the frame, a loading assembly is provided on one side of the cartoning lifting assembly on the frame, and a turnover box sensor is also connected to the frame, and the turnover box sensor is connected to the controller signal.

[0009] Further in the present invention, the separation conveying mechanism includes a separation conveying belt, wherein the separation conveying belt is installed on the frame, empty box bin support blocks are respectively provided on both sides of the separation conveying belt, a lifting and separation component is provided in the middle position of the separation conveying belt, and the lifting and separation component includes a separation conveying mechanism mounting plate, wherein the separation conveying mechanism mounting plate is connected to the separation conveying belt, a lifting module is connected to the bottom of the separation conveying mechanism mounting plate, a top plate is slidably connected to the top of the separation conveying mechanism mounting plate through a positioning rod, an output end of the lifting module is connected to the top plate, a first in-place sensor is provided on one side of the top plate, and the separation conveying belt, the first in-place sensor and the lifting module are respectively connected to the controller signal.

[0010] Further in the present invention, the positioning door closing assembly includes a positioning door closing assembly mounting base, wherein the positioning door closing assembly mounting base is installed on a frame, a positioning cylinder is connected to the top of the positioning door closing assembly mounting base, a cylinder connecting plate is connected to the output end of the positioning cylinder, a rotating cylinder is connected to the cylinder connecting plate, a pin mounting plate is connected to the output end of the rotating cylinder, a positioning pin is connected to the pin mounting plate, and a plurality of baffle pins are provided on one side of the positioning pin.

[0011] Further in the present invention, the empty box warehouse includes an empty box warehouse bottom plate, wherein the empty box warehouse bottom plate is installed on the empty box warehouse support block, an empty box warehouse bracket is connected to the top of the empty box warehouse bottom plate, empty box dividing cylinders are respectively connected to both sides of the empty box warehouse bracket on the empty box warehouse bottom plate, an empty box pallet is connected to the output end of the empty box dividing cylinder, a plurality of turnover boxes are placed inside the empty box warehouse bracket, an empty box shortage sensor is connected to the lower end of the empty box warehouse bracket, and the empty box dividing cylinder and the empty box shortage sensor are respectively connected to the controller signal.

[0012] Further in the present invention, the box loading lifting component includes a box loading lifting component mounting bracket, wherein the box loading lifting component mounting bracket is mounted on the frame, one side of the box loading lifting component mounting bracket is connected to a slider guide rail, the slider of the slider guide rail is connected to a lifting platform bracket, the upper part of the lifting platform bracket is connected to an electric roller platform, the upper part of the box loading lifting component mounting bracket is connected to a lifting cylinder, the output end of the lifting cylinder is connected to the lifting platform bracket, and one side of the electric roller platform is connected to a turnover box sensor; the feeding component includes a feeding conveyor belt, wherein the feeding conveyor belt is mounted on On the frame, one end of the feeding conveyor belt is connected with a material guide trough for connecting with the output end of the press, product baffles are respectively connected on both sides above the feeding conveyor belt, a full material sensor is connected to the feeding conveyor belt, a material blocking cylinder and a material pushing cylinder are also connected to the feeding conveyor belt, the material pushing cylinder is located on one side of the material blocking cylinder, a material pushing plate is connected to the output end of the material pushing cylinder, and a material blocking plate is connected to the output end of the material blocking cylinder. The lifting cylinder, the material blocking cylinder, the material pushing cylinder, the turnover box sensor, the electric roller table, the feeding conveyor belt and the full material sensor are respectively connected to the controller signal.

[0013] Further in the present invention, a fixed plate is connected to the top of one side of the turnover box, a QR code is provided on the fixed plate, one side of the turnover box is an open structure, fixed blocks are respectively connected on both sides of the opening structure of the turnover box, a movable block is rotatably connected to the fixed block, a positioning hole is also provided on the fixed block, a plurality of rotating holes are provided on the movable block, a sliding rod corresponding to the rotating hole is provided inside the fixed block, and the sliding rod is connected to the turnover box by a spring.

[0014] Further in the present invention, the conveyor line includes an intermediate roller line, and the two sides of the intermediate roller line are respectively connected to the left roller line and the right roller line corresponding to the cartoning machine, the intermediate roller line, the left roller line and the right roller line are all connected to the overhead platform through mounting brackets, the left roller line and the right roller line are respectively connected to incoming material sensors, the intermediate roller line is connected to the intermediate roller line sensor, and an intermediate docking assembly is provided below the connection between the intermediate roller line and the left roller line and the right roller line; the intermediate docking assembly includes a mounting base plate, wherein the mounting base plate is connected to the intermediate roller line through a mounting rod, the upper part of the mounting base plate is slidably connected to the docking conveyor line through a guide rod, the bottom of the mounting base plate is connected to a lifting cylinder, the output end of the lifting cylinder is connected to the docking conveyor line, the docking conveyor line is connected to a second in-place sensor, the intermediate roller line, the intermediate roller line sensor, the incoming material sensor, the left roller line, the out-of-material sensor, the right roller line, the second in-place sensor, the docking conveyor line and the lifting cylinder are respectively connected to the controller signal.

[0015] In the present invention, further, a QR code scanner is connected above the discharge end of the continuous elevator, a climbing chain is connected to the inner side of the loading rack, and the QR code scanner is connected to the controller signal.

[0016] In the present invention, the method for realizing the automated production line of pressing ferrite into a furnace further comprises the following steps:

[0017] (1) Manually scan the QR code of each empty turnover box and stack them in the empty box bin. The empty turnover box is separated one by one by the separation conveying mechanism and conveyed to the electric roller table of the box loading and lifting assembly;

[0018] (ii) Then the positioning door closing assembly positions the positioning holes and rotating holes on the turnover box, and the loading assembly arranges the products and loads them into the turnover box. After the turnover box is full, the positioning door closing assembly rotates the movable plate on the turnover box by 90 degrees so that the movable plate blocks the products to prevent the products from falling. Then the positioning cylinder of the positioning door closing assembly retreats and releases the turnover box;

[0019] (3) Then the box loading lifting assembly drives the turnover box to the bottom of the overhead platform, and the electric roller table sends the turnover box to the left roller line of the conveyor line;

[0020] (IV) The left roller line transports the turnover box toward the middle roller line. When it is transported to the end of the left roller line, the discharge sensor senses it, and the lifting cylinder on the middle docking assembly is pushed out to push the docking conveyor line up to the height of the left roller line. The turnover box is transported to the docking conveyor line. At the same time, the docking conveyor line drives the turnover box to move to the end. After the second in-position sensor senses it, the lifting cylinder drives the docking conveyor line to descend until the upper surface of the docking conveyor line is lower than the surface of the middle roller line. Then the middle roller line drives the turnover box to move toward the continuous elevator.

[0021] (V) The continuous elevator lifts the turnover box from the end of the conveyor line to the second floor platform, and the QR code scanner reads the information in the QR code on the turnover box and transmits it to the warehouse management system;

[0022] (6) The warehouse management system issues a command to the climbing AGV, so that the climbing AGV docks the turnover box and delivers it to the designated shelf of the smart warehouse;

[0023] (VII) Arrange the warehouse management system to issue instructions according to the production order to enable the climbing AGV to pick up the corresponding model of products from the smart warehouse and deliver them to the front end of the kiln. Then the climbing AGV delivers the turnover box to the kiln through the loading rack at the front end of the kiln. All the above actions are repeated in a cycle.

[0024] Compared with the prior art, the present invention has the following beneficial effects:

[0025] 1. The present invention realizes the storage of empty turnover boxes through the empty box warehouse, and realizes the automatic loading of empty turnover boxes in cooperation with the separation conveying mechanism;

[0026] 2. One side of the turnover box of the present invention is an open structure, which is convenient for the loading assembly to push the product into the turnover box, and a movable plate is provided. With the cooperation of the positioning and closing assembly, the movable plate is automatically closed after the product is full to prevent the product from falling;

[0027] 3. The feeding assembly of the present invention realizes automatic boxing of products;

[0028] 4. The present invention transports the turnover box filled with products to the conveyor line through the box loading and lifting assembly, and transports the turnover box to the continuous elevator through the conveyor line;

[0029] 5. The present invention uses a QR code scanner to read the information in the QR code on the turnover box and transmit it to the warehouse management system, and cooperates with the climbing AGV to realize intelligent warehousing;

[0030] 6. The present invention moves the products in the intelligent warehouse to the kiln by climbing AGV, so as to realize automatic firing of the products;

[0031] 7. The present invention has the characteristics of reducing the use of manpower, reducing the labor intensity of workers, reducing the product defect rate, eliminating paper identification cards, and reducing the product storage area. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 It is a schematic diagram of the top view structure of the present invention;

[0033] Figure 2 It is a front view structural schematic diagram of the present invention;

[0034] Figure 3 It is a structural schematic diagram of the cartoning machine of the present invention;

[0035] Figure 4 It is a structural schematic diagram of the separation and conveying mechanism of the present invention;

[0036] Figure 5 It is a structural schematic diagram of the lifting and separation assembly of the present invention;

[0037] Figure 6 This is a structural schematic diagram of the positioning and closing door assembly of the present invention;

[0038] Figure 7 It is a structural schematic diagram of the empty box bin of the present invention;

[0039] Figure 8 It is a schematic diagram of the structure of the cooperation between the box loading lifting assembly and the feeding assembly of the present invention;

[0040] Fig. 9 It is a schematic diagram of the structure of the turnover box of the present invention;

[0041] Fig.10 For the present invention Fig. 9A schematic diagram of the enlarged structure at A in the middle;

[0042] Fig.11 It is a structural schematic diagram of the conveying line of the present invention;

[0043] Fig.12 It is a structural schematic diagram of the intermediate docking assembly of the present invention;

[0044] Fig.13 It is a structural schematic diagram of the continuous hoist of the present invention;

[0045] Fig.14 It is a structural schematic diagram of the feeding rack of the present invention;

[0046] In the figure: 1. Press; 2. Overhead platform; 3. Cartoning machine; 31. Frame; 32. Separation conveying mechanism; 321. Empty box bin support block; 322. Separation conveying belt; 323. Lifting and separation assembly; 324. Separation conveying mechanism mounting plate; 325. Top plate; 326. First in-position sensor; 327. Lifting module; 328. Positioning rod; 33. Empty box bin; 331. Empty box bin bottom plate; 332. Empty box material separation cylinder; 333. Empty box support plate; 334. Empty box shortage sensor; 335. Turnover box ; 3351, movable plate; 3352, fixed plate; 3353, QR code; 3354, spring; 3355, movable block; 3356, positioning hole; 3357, fixed block; 3358, rotating hole; 3359, sliding rod; 336, empty box magazine bracket; 34, box loading lifting assembly; 341, box loading lifting assembly mounting bracket; 342, lifting platform bracket; 343, lifting cylinder; 344, turnover box sensor; 345, electric roller platform; 346, slider guide; 35, positioning door closing assembly; 3 51. Positioning door closing assembly mounting base; 352. Positioning cylinder; 353. Cylinder connecting plate; 354. Rotating cylinder; 355. Ejector mounting plate; 356. Positioning ejector; 357. Baffle ejector; 36. Feeding assembly; 361. Feeding conveyor belt; 362. Full material sensor; 363. Pushing plate; 364. Baffle cylinder; 365. Pushing cylinder; 366. Baffle plate; 367. Product baffle; 368. Guide trough; 37. Turnover box sensor; 4. Conveyor line; 41. Intermediate roller line; 42 , middle roller line sensor; 43, incoming material sensor; 44, mounting bracket; 45, left roller line; 46, outgoing material sensor; 47, middle docking assembly; 471, mounting base plate; 472, mounting rod; 473, second in-place sensor; 474, docking conveyor line; 475, guide rod; 476, lifting cylinder; 48, right roller line; 5, continuous elevator; 51, QR code scanner; 6, climbing AGV; 7, smart warehouse; 8, second floor platform; 9, loading rack; 91, climbing chain; 10, kiln. DETAILED DESCRIPTION

[0047] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0048] Example 1

[0049] See also Figure 1-14 The present invention provides the following technical solutions: an automated production line for pressing ferrite into a furnace, comprising an overhead platform 2 and a second-floor platform 8 arranged on one side of the overhead platform 2, a plurality of presses 1 are arranged on both sides of the overhead platform 2, a cartoning machine 3 corresponding to the press 1 is arranged above the overhead platform 2, a conveyor line 4 corresponding to the cartoning machine 3 is connected to the bottom of the overhead platform 2, a continuous elevator 5 is arranged on one side of the output end of the conveyor line 4, the output end of the continuous elevator 5 is located on the second-floor platform 8, an intelligent warehouse 7 is arranged above the second-floor platform 8, a plurality of climbing AGVs 6 are arranged between the intelligent warehouse 7 and the continuous elevator 5, a kiln 10 is also arranged on the side of the intelligent warehouse 7 above the second-floor platform 8, a loading rack 9 is arranged on the kiln 10, the cartoning machine 3, the conveyor line 4, the continuous elevator 5, the climbing AGV 6, the intelligent warehouse 7 and the kiln 10 are respectively connected to the controller signal.

[0050] Furthermore, the cartoning machine 3 includes a frame 31, wherein the frame 31 is installed on the overhead platform 2, a separation conveying mechanism 32 is provided at one end above the frame 31, an empty box bin 33 is provided above the separation conveying mechanism 32, a cartoning lifting assembly 34 is provided on one side of the separation conveying mechanism 32, positioning door closing assemblies 35 are respectively provided on both sides of the end of the cartoning lifting assembly 34 on the frame 31, a loading assembly 36 is provided on one side of the cartoning lifting assembly 34 on the frame 31, and a turnover box sensor 37 is also connected to the frame 31, and the turnover box sensor 37 is connected to the controller signal.

[0051] By adopting the above technical solution, the cartoning machine 3 performs cartoning operation on the products pressed out by the press 1 .

[0052] Furthermore, the separation conveying mechanism 32 includes a separation conveying belt 322, wherein the separation conveying belt 322 is installed on the frame 31, and empty box bin support blocks 321 are respectively provided on both sides of the separation conveying belt 322, and a lifting separation component 323 is provided in the middle position of the separation conveying belt 322, and the lifting separation component 323 includes a separation conveying mechanism mounting plate 324, wherein the separation conveying mechanism mounting plate 324 is connected to the separation conveying belt 322, and a lifting module 327 is connected to the bottom of the separation conveying mechanism mounting plate 324, and a top plate 325 is slidably connected to the top of the separation conveying mechanism mounting plate 324 through a positioning rod 328, and an output end of the lifting module 327 is connected to the top plate 325, and a first in-position sensor 326 is provided on one side of the top plate 325, and the separation conveying belt 322, the first in-position sensor 326 and the lifting module 327 are respectively connected to the controller signal.

[0053] By adopting the above technical solution, an empty turnover box 335 in the empty box compartment 33 is separated and transported to the box loading lifting assembly 34.

[0054] Furthermore, the positioning door closing component 35 includes a positioning door closing component mounting base 351, wherein the positioning door closing component mounting base 351 is installed on the frame 31, a positioning cylinder 352 is connected to the top of the positioning door closing component mounting base 351, a cylinder connecting plate 353 is connected to the output end of the positioning cylinder 352, a rotating cylinder 354 is connected to the cylinder connecting plate 353, a pin mounting plate 355 is connected to the output end of the rotating cylinder 354, a positioning pin 356 is connected to the pin mounting plate 355, and a plurality of baffle pins 357 are provided on one side of the positioning pin 356.

[0055] By adopting the above technical solution, after the empty turnover box 335 is filled with products, the movable plate 3351 on the turnover box 335 is rotated ninety degrees by positioning the door closing assembly 35 so that the movable plate 3351 blocks the products to prevent the products from falling.

[0056] Furthermore, the empty box bin 33 includes an empty box bin bottom plate 331, wherein the empty box bin bottom plate 331 is installed on the empty box bin support block 321, an empty box bin bracket 336 is connected to the top of the empty box bin bottom plate 331, empty box dividing cylinders 332 are connected to both sides of the empty box bin bracket 336 on the empty box bin bottom plate 331, an empty box pallet 333 is connected to the output end of the empty box dividing cylinder 332, a plurality of turnover boxes 335 are placed inside the empty box bin bracket 336, an empty box shortage sensor 334 is connected to the lower end of the empty box bin bracket 336, and the empty box shortage sensor 334 is connected to the controller signal.

[0057] By adopting the above technical solution, the empty turnover boxes 335 are placed and the automatic loading of the empty turnover boxes 335 is realized.

[0058] Furthermore, the box loading lifting component 34 includes a box loading lifting component mounting bracket 341, wherein the box loading lifting component mounting bracket 341 is mounted on the frame 31, one side of the box loading lifting component mounting bracket 341 is connected to a slider guide rail 346, the slider of the slider guide rail 346 is connected to a lifting platform bracket 342, the upper part of the lifting platform bracket 342 is connected to an electric roller platform 345, the upper part of the box loading lifting component mounting bracket 341 is connected to a lifting cylinder 343, the output end of the lifting cylinder 343 is connected to the lifting platform bracket 342, and one side of the electric roller platform 345 is connected to a turnover box sensor 344; the feeding component 36 includes a feeding conveyor belt 361, wherein the feeding conveyor belt 361 is mounted Installed on the frame 31, one end of the feeding conveyor belt 361 is connected to a material guide groove 368 for connecting to the output end of the press 1, and product baffles 367 are respectively connected to the two sides above the feeding conveyor belt 361. A full material sensor 362 is connected to the feeding conveyor belt 361. A material blocking cylinder 364 and a pushing cylinder 365 are also connected to the feeding conveyor belt 361. The pushing cylinder 365 is located on one side of the material blocking cylinder 364, and a pushing plate 363 is connected to the output end of the pushing cylinder 365. A material blocking plate 366 is connected to the output end of the material blocking cylinder 364. The turnover box sensor 344, the electric roller table 345, the feeding conveyor belt 361 and the full material sensor 362 are respectively connected to the controller signal.

[0059] By adopting the above technical solution, the product pressed by the press 1 is placed into the empty turnover box 335 through the loading component 36; the turnover box 335 filled with products is transported to the conveyor line 4 through the box loading lifting component 34.

[0060] Furthermore, a fixed plate 3352 is connected to the upper part of one side of the turnover box 335, and a QR code 3353 is provided on the fixed plate 3352. One side of the turnover box 335 is an open structure, and fixed blocks 3357 are respectively connected to the two sides of the opening structure of the turnover box 335. The fixed block 3357 is rotatably connected to the movable block 3355, and a positioning hole 3356 is also provided on the fixed block 3357. The movable block 3355 is provided with a plurality of rotating holes 3358. A sliding rod 3359 corresponding to the rotating hole 3358 is provided inside the fixed block 3357, and the sliding rod 3359 is connected to the turnover box 335 via a spring 3354.

[0061] By adopting the above technical solution, it is convenient to place the products on the turnover box 335, and the products can be prevented from falling after being filled.

[0062] Further, the conveyor line 4 includes an intermediate roller line 41, and the two sides of the intermediate roller line 41 are respectively connected to the left roller line 45 and the right roller line 48 corresponding to the cartoning machine 3, the intermediate roller line 41, the left roller line 45 and the right roller line 48 are connected to the overhead platform 2 through the mounting bracket 44, the left roller line 45 and the right roller line 48 are respectively connected to the incoming material sensor 43, the intermediate roller line 41 is connected to the intermediate roller line sensor 42, and the intermediate docking assembly 47 is provided below the connection between the intermediate roller line 41 and the left roller line 45 and the right roller line 48; the intermediate docking assembly 47 includes a mounting base plate 471, wherein, The mounting base plate 471 is connected to the middle roller line 41 through the mounting rod 472, and the top of the mounting base plate 471 is slidably connected to the docking conveyor line 474 through the guide rod 475, and the bottom of the mounting base plate 471 is connected to the lifting cylinder 476, and the output end of the lifting cylinder 476 is connected to the docking conveyor line 474, and the docking conveyor line 474 is connected to the second in-position sensor 473, and the middle roller line 41, the middle roller line sensor 42, the incoming material sensor 43, the left roller line 45, the outgoing material sensor 46, the right roller line 48, the second in-position sensor 473 and the docking conveyor line 474 are respectively connected to the controller signal.

[0063] By adopting the above technical solution, the turnover box 335 filled with products is moved to the continuous elevator 5 through the conveyor line 4.

[0064] Furthermore, a QR code scanner 51 is connected above the discharge end of the continuous elevator 5, a climbing chain 91 is connected to the inner side of the loading rack 9, and the QR code scanner 51 is connected to the controller signal.

[0065] By adopting the above technical solution, the information in the QR code 3353 on the turnover box 335 is read out by the QR code scanner 51 and transmitted to the warehouse management system; the climbing chain 91 facilitates the climbing AGV6 to transport the turnover box 335 filled with products to the kiln 10.

[0066] Example 2

[0067] Furthermore, the method for realizing the automated production line of pressing ferrite into a furnace according to the present invention comprises the following steps:

[0068] (i) Manually scan the QR code of each empty turnover box 335 and stack them in the empty box warehouse 33. The empty turnover box 335 is separated one by one by the separation and conveying mechanism 32 and conveyed to the electric roller table 345 of the box loading and lifting assembly 34;

[0069] (ii) Then the door closing assembly 35 is positioned to locate the positioning holes 3356 and the rotating holes 3358 on the turnover box 335, and the loading assembly 36 arranges the products and loads them into the turnover box 335. After the turnover box 335 is full, the door closing assembly 35 is positioned to rotate the movable plate 3351 on the turnover box 335 by 90 degrees so that the movable plate 3351 blocks the products to prevent the products from falling, and then the positioning cylinder 352 of the door closing assembly 35 is moved back to release the turnover box 335;

[0070] (III) Then the box loading lifting assembly 34 drives the turnover box 335 to descend to the bottom of the overhead platform 2, and the electric roller table 345 delivers the turnover box 335 to the left roller line 45 of the conveyor line 4;

[0071] (IV) The left roller line 45 conveys the turnover box 335 toward the middle roller line 41. When conveyed to the end of the left roller line 45, the discharge sensor 46 senses it, and the lifting cylinder 476 on the middle docking assembly 47 is pushed out to push the docking conveyor line 474 up to the height of the left roller line 45. The turnover box 335 is conveyed to the docking conveyor line 474. At the same time, the docking conveyor line 474 drives the turnover box 335 to move to the end. After the second in-position sensor 473 senses it, the lifting cylinder 476 drives the docking conveyor line 474 to descend until the upper surface of the docking conveyor line 474 is lower than the surface of the middle roller line 41. Then the middle roller line 41 drives the turnover box 335 to move toward the continuous elevator 5.

[0072] (V) The continuous elevator 5 lifts the turnover box 335 from the end of the conveyor line 4 to the second floor platform 8, and the QR code scanner 51 reads the information in the QR code 3353 on the turnover box 335 and transmits it to the warehouse management system;

[0073] (VI) The warehouse management system issues a command to the climbing AGV 6, so that the climbing AGV 6 docks the turnover box 335 and delivers it to the designated shelf of the intelligent warehouse 7;

[0074] (VII) Arrange the warehouse management system to issue instructions according to the production order to enable the climbing AGV6 to pick up the corresponding model of products from the smart warehouse 7 and deliver them to the front end of the kiln 10, and then the climbing AGV6 delivers the turnover box 335 to the kiln 10 through the loading rack 9 at the front end of the kiln 10; all the above actions are repeated in a cycle.

[0075] All cylinders in the present application are provided with solenoid valves, which are connected to controller signals.

[0076] In the present application, the separation conveyor belt 322 is selected from the KQP01-B430-L600-120-TA220-SCM-100-DT model sold by Yiheta Company; the first in-position sensor 326 is selected from the PM-L45 model sold by Panasonic Company; the lifting module 327 is selected from the 2TNF10-3 model sold by Dongli Company; the empty box dividing cylinder 332 is selected from the WGU02-50-50-2 model sold by Yiheta Company; the empty box shortage sensor 334 is selected from the ZJG03-F-1.5-M8 model sold by Yiheta Company; the lifting cylinder 343 is selected from the MDBF63-700Z-W-M9P- model sold by SMC Company; the turnover box sensor 344 is selected from the The ZKJ01 type sold by Yiheda is selected; the electric roller table 345 is the MOR38-300-20 type sold by Mismi; the positioning cylinder 352 is the WGU02-25-30-2 type sold by Yiheda; the rotating cylinder 354 is the CDRQ2BX20-90-A90 type sold by SMC; the feeding conveyor belt 361 is the KPK51-B70-L1000-25-SA200-INV-5-AT type sold by Yiheda; the full material sensor 362 is the ZJH10-2 type sold by Yiheda; the blocking cylinder 364 is the WGU02-12-20-2 type sold by Yiheda; the pushing cylinder 365 is the The WGU02-12-50-2 type is selected; the turnover box sensor 37 is the ZKJ01 type sold by Yiheda Company; the middle roller line 41 is the KSH01-50-B400-D60-20-N60-FA type sold by Yiheda Company; the middle roller line sensor 42 is the ZJH10-2 type sold by Yiheda Company; the incoming material sensor 43 is the ZJH10-2 type sold by Yiheda Company; the left roller line 45 and the right roller line 48 are the KSH01-50-B400-D60-20-N20-FA type sold by Yiheda Company; the outfeed sensor 46 is the ZJH10-2 type sold by Yiheda Company; the second in-position sensor 473 is the The connecting conveyor line 474 uses the KQH01-B300-L255-25-SA200-INV-25-KS sold by Yiheta Company; the lifting cylinder 476 uses the WGJ06-100-50-Y-2 sold by Yiheta Company; the continuous hoist 5 uses the YJ-TSJ type sold by Yujian Company; the QR code scanner 51 uses the OH430 type sold by Honeywell; the climbing AGV 6 uses the SPP00 type sold by Hefei Jingsong Intelligent Technology Co., Ltd.; the smart warehouse 7 uses the SPP002 type sold by Hefei Jingsong Intelligent Technology Co., Ltd.; the controller uses the FX3U-128MT / ES-A type sold by Mitsubishi Corporation.

[0077] In summary, the present invention realizes the storage of empty turnover boxes 335 through the empty box bin 33, and realizes the automatic loading of empty turnover boxes 335 in cooperation with the separation conveying mechanism 32; one side of the turnover box 335 of the present invention is an open structure, which is convenient for the loading component 36 to push the product into the turnover box 335, and a movable plate 3351 is provided. With the cooperation of the positioning and closing component 35, after the product is full, the movable plate 3351 is automatically closed to prevent the product from falling; the loading component 36 of the present invention realizes the automatic boxing of the product; the present invention uses the box loading lifting component 34 to lift the turnover box 335 filled with products 5 is transported to the conveyor line 4, and the turnover box 335 is transported to the continuous elevator 5 through the conveyor line 4; the present invention reads the information in the QR code 3353 on the turnover box 335 through the QR code scanner 51 and transmits it to the warehouse management system, and cooperates with the climbing AGV 6 to realize intelligent warehousing; the present invention moves the products in the intelligent warehouse 7 to the kiln 10 through the climbing AGV 6 to realize automatic firing of the products; the present invention has the characteristics of reducing the use of manpower, reducing the labor intensity of workers, reducing the product defect rate, eliminating paper identification cards, and reducing the product storage area.

[0078] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automated production line for pressing ferrite into a furnace, comprising an overhead platform (2) and a second floor platform (8) arranged on one side of the overhead platform (2), characterized in that: A plurality of presses (1) are respectively arranged on both sides of the overhead platform (2); a cartoning machine (3) corresponding to the presses (1) is arranged above the overhead platform (2); a conveyor line (4) corresponding to the cartoning machine (3) is connected to the bottom of the overhead platform (2); a continuous elevator (5) is arranged on one side of the output end of the conveyor line (4); the output end of the continuous elevator (5) is located on the second floor platform (8); an intelligent warehouse (7) is arranged above the second floor platform (8); a plurality of climbing AGVs (6) are arranged between the intelligent warehouse (7) and the continuous elevator (5); a kiln (10) is also arranged on the side of the intelligent warehouse (7) above the second floor platform (8); a loading rack (9) is arranged on the kiln (10); the cartoning machine (3), the conveyor line (4), the continuous elevator (5), the climbing AGV (6), the intelligent warehouse (7) and the kiln (10) are respectively connected to the controller signal; The cartoning machine (3) comprises a frame (31), wherein the frame (31) is installed on an overhead platform (2), and a separation conveying mechanism (32) is provided at one end above the frame (31); The separation conveying mechanism (32) comprises a separation conveying belt (322), wherein the separation conveying belt (322) is mounted on the frame (31), empty box bin support blocks (321) are respectively provided on both sides of the separation conveying belt (322), a lifting separation component (323) is provided in the middle of the separation conveying belt (322), and the lifting separation component (323) comprises a separation conveying mechanism mounting plate (324), wherein the separation conveying mechanism mounting plate (324) is connected to the separation conveying belt (322), a lifting module (327) is connected to the bottom of the separation conveying mechanism mounting plate (324), a top plate (325) is slidably connected to the top plate (325) above the separation conveying mechanism mounting plate (324) via a positioning rod (328), an output end of the lifting module (327) is connected to the top plate (325), a first in-position sensor (326) is provided on one side of the top plate (325), and the separation conveying belt (322), the first in-position sensor (326) and the lifting module (327) are respectively connected to controller signals; The empty box bin (33) comprises an empty box bin bottom plate (331), wherein the empty box bin bottom plate (331) is mounted on an empty box bin support block (321), an empty box bin bracket (336) is connected above the empty box bin bottom plate (331), empty box material distribution cylinders (332) are respectively connected on both sides of the empty box bin bracket (336) on the empty box bin bottom plate (331), an empty box support plate (333) is connected to the output end of the empty box material distribution cylinder (332), a plurality of turnover boxes (335) are placed inside the empty box bin bracket (336), an empty box shortage sensor (334) is connected to the lower end of the empty box bin bracket (336), and the empty box material distribution cylinder (332) and the empty box shortage sensor (334) are respectively connected to controller signals; The positioning door closing assembly (35) comprises a positioning door closing assembly mounting seat (351), wherein the positioning door closing assembly mounting seat (351) is mounted on the frame (31), a positioning cylinder (352) is connected above the positioning door closing assembly mounting seat (351), a cylinder connecting plate (353) is connected to the output end of the positioning cylinder (352), a rotating cylinder (354) is connected to the cylinder connecting plate (353), an ejector mounting plate (355) is connected to the output end of the rotating cylinder (354), a positioning ejector (356) is connected to the ejector mounting plate (355), and a plurality of baffle ejectors (357) are provided on one side of the positioning ejector (356).

2. The automatic production line for pressing ferrite into a furnace according to claim 1, characterized in that: An empty box bin (33) is provided above the separation conveying mechanism (32), a box loading lifting assembly (34) is provided on one side of the separation conveying mechanism (32), positioning door closing assemblies (35) are provided on both sides of the end of the box loading lifting assembly (34) on the frame (31), a loading assembly (36) is provided on one side of the box loading lifting assembly (34) on the frame (31), and a turnover box sensor (37) is also connected to the frame (31), and the turnover box sensor (37) is connected to the controller signal.

3. The automatic production line for pressing ferrite into a furnace according to claim 2, characterized in that: The box loading and lifting component (34) comprises a box loading and lifting component mounting bracket (341), wherein the box loading and lifting component mounting bracket (341) is mounted on the frame (31), one side of the box loading and lifting component mounting bracket (341) is connected to a slider guide rail (346), the slider of the slider guide rail (346) is connected to a lifting platform bracket (342), the upper part of the lifting platform bracket (342) is connected to an electric roller platform (345), the upper part of the box loading and lifting component mounting bracket (341) is connected to a lifting cylinder (343), the output end of the lifting cylinder (343) is connected to the lifting platform bracket (342), and one side of the electric roller platform (345) is connected to a turnover box sensor (344); the feeding component (36) comprises a feeding conveyor belt (361), wherein the feeding conveyor belt (361) is mounted on the frame (31), and the feeding conveyor belt (361) is connected to the lifting platform bracket (342). ) is connected to one end of a material guide trough (368) for connecting to an output end of a press (1), product baffles (367) are respectively connected to both sides above a feeding conveyor belt (361), a full material sensor (362) is connected to the feeding conveyor belt (361), a material blocking cylinder (364) and a material pushing cylinder (365) are also connected to the feeding conveyor belt (361), the material pushing cylinder (365) is located on one side of the material blocking cylinder (364), a material pushing plate (363) is connected to the output end of the material pushing cylinder (365), a material blocking plate (366) is connected to the output end of the material blocking cylinder (364), and the lifting cylinder (343), the material blocking cylinder (364), the material pushing cylinder (365), the turnover box sensor (344), the electric roller table (345), the feeding conveyor belt (361) and the full material sensor (362) are respectively connected to controller signals.

4. The automated production line for pressing ferrite into a furnace according to claim 1, characterized in that: A fixed plate (3352) is connected to the upper part of one side of the turnover box (335), and a two-dimensional code (3353) is provided on the fixed plate (3352). One side of the turnover box (335) is an open structure, and fixed blocks (3357) are respectively connected to the two sides of the opening structure of the turnover box (335). A movable block (3355) is rotatably connected to the fixed block (3357), and a positioning hole (3356) is also provided on the fixed block (3357). A plurality of rotating holes (3358) are provided on the movable block (3355). A sliding rod (3359) corresponding to the rotating hole (3358) is provided inside the fixed block (3357), and the sliding rod (3359) is connected to the turnover box (3355) via a spring (3354).

5. The automated production line for pressing ferrite into a furnace according to claim 1, characterized in that: The conveyor line (4) includes a middle roller line (41), and the two sides of the middle roller line (41) are respectively connected to a left roller line (45) and a right roller line (48) corresponding to the cartoning machine (3). The middle roller line (41), the left roller line (45) and the right roller line (48) are all connected to the overhead platform (2) through a mounting bracket (44). The left roller line (45) and the right roller line (48) are respectively connected to an incoming material sensor (43), and the middle roller line (41) is connected to a middle roller line sensor (42). A middle docking assembly (47) is provided below the connection between the middle roller line (41) and the left roller line (45) and the right roller line (48); the middle docking assembly (47) includes a mounting base plate (471), wherein the mounting base plate ( The mounting base (471) is connected to the middle roller line (41) through a mounting rod (472), the top of the mounting base (471) is slidably connected to a docking conveyor line (474) through a guide rod (475), the bottom of the mounting base (471) is connected to a lifting cylinder (476), the output end of the lifting cylinder (476) is connected to the docking conveyor line (474), the docking conveyor line (474) is connected to a second in-position sensor (473), the middle roller line (41), the middle roller line sensor (42), the incoming material sensor (43), the left roller line (45), the outgoing material sensor (46), the right roller line (48), the second in-position sensor (473), the docking conveyor line (474) and the lifting cylinder (476) are respectively connected to the controller signal.

6. The automated production line for pressing ferrite into a furnace according to claim 1, characterized in that: A two-dimensional code scanning gun (51) is connected above the discharge end of the continuous elevator (5), a climbing chain (91) is connected to the inner side of the loading rack (9), and the two-dimensional code scanning gun (51) is connected to the controller signal.

7. The method for realizing the automated production line from ferrite pressing to furnace feeding according to claim 4, characterized in that: The following steps are involved: (i) manually scanning the two-dimensional code of each empty turnover box (335) and stacking them in the empty box bin (33); the empty turnover box (335) is separated one by one by the separation and conveying mechanism (32) and conveyed to the electric roller table (345) of the box loading and lifting assembly (34); (ii) Then the door-closing assembly (35) positions the positioning holes (3356) and the rotating holes (3358) on the turnover box (335), and the loading assembly (36) arranges the products and loads them into the turnover box (335). After the turnover box (335) is full, the door-closing assembly (35) rotates the movable plate (3351) on the turnover box (335) by ninety degrees so that the movable plate (3351) blocks the products to prevent the products from falling, and then the positioning cylinder (352) of the door-closing assembly (35) moves backward to release the turnover box (335); (iii) Then, the box loading lifting assembly (34) drives the turnover box (335) to descend to the bottom of the overhead platform (2), and the electric roller table (345) delivers the turnover box (335) to the left roller line (45) of the conveyor line (4); (IV) The left roller line (45) conveys the turnover box (335) toward the middle roller line (41). When conveyed to the end of the left roller line (45), the discharge sensor (46) senses it, and then the lifting cylinder (476) on the middle docking assembly (47) is pushed out to push the docking conveyor line (474) up to the height of the left roller line (45). The turnover box (335) is conveyed to the docking conveyor line (474). At the same time, the docking conveyor line (474) drives the turnover box (335) to move to the second in-position sensor (473) at the end. Then, the lifting cylinder (476) drives the docking conveyor line (474) to descend until the upper surface of the docking conveyor line (474) is lower than the surface of the middle roller line (41). Then, the middle roller line (41) drives the turnover box (335) to move toward the continuous elevator (5); (V) The continuous elevator (5) lifts the turnover box (335) from the end of the conveyor line (4) to the second floor platform (8), and the QR code scanner (51) reads the information in the QR code (3353) on the turnover box (335) and transmits it to the warehouse management system; (vi) the warehouse management system issues a command to the climbing AGV (6), causing the climbing AGV (6) to dock the turnover box (335) and deliver it to a designated shelf in the smart warehouse (7); (VII) Arrange the warehouse management system to issue instructions based on the production order so that the climbing AGV (6) picks up the corresponding model of products from the smart warehouse (7) and delivers them to the front end of the kiln (10), and then the climbing AGV (6) delivers the turnover box (335) to the kiln (10) through the loading rack (9) at the front end of the kiln (10); all the above actions are repeated in a cycle.

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