Solar photovoltaic module high temperature cloth and lead wire removal integrated machine

Abstract

The present invention discloses a solar photovoltaic module high temperature cloth removal and lead erection integrated machine, including a frame, a component correction device and a double-action manipulator are arranged on the frame, the component correction device can correct the long side and short side of the photovoltaic module to the working position, and the double-action manipulator can suck the high temperature cloth on the back plate of the photovoltaic module and lift the high temperature cloth upwards and simultaneously erect the leads on the back plate to a vertical state. Through the above method, the solar photovoltaic module high temperature cloth removal and lead erection integrated machine of the present invention can realize the automatic removal of the high temperature cloth, avoid scratching the back plate of the photovoltaic module, and can complete the automatic lead erection at the same time, saving manpower, improving production capacity, and ensuring product yield.

Description

Technical Field

[0001] The invention relates to the technical field of photovoltaic assembly manufacturing, in particular to an integrated machine for removing high-temperature cloth and vertical lead wires from solar photovoltaic assemblies. Background Art

[0002] Before installing the junction box of the solar photovoltaic module, the high temperature cloth needs to be removed and the lead wires need to be erected. Currently, most of the removal of the high temperature cloth and the erection of the lead wires are done manually.

[0003] However, the high-temperature cloth is fixed to the back panel by gluing. Manual removal consumes a lot of manpower and easily scratches the solar back panel, affecting product quality.

[0004] In addition, in the process of manually standing up the leads: first, the horizontal leads are lifted up to a certain angle, then the leads are bent to a vertical state, and finally the leads that have not reached the vertical state are straightened. This process requires a lot of labor costs on the one hand, and on the other hand, the efficiency of manual lead standing and straightening is low, making it difficult to guarantee product quality. Summary of the invention

[0005] The main technical problem solved by the present invention is to provide an all-in-one machine for removing high-temperature cloth and vertical lead wires of solar photovoltaic modules, which can realize the automatic removal of high-temperature cloth to avoid scratching the back panel of photovoltaic modules, and at the same time can complete the automatic vertical lead wires, saving manpower, improving production capacity and ensuring product yield.

[0006] In order to solve the above technical problems, a technical solution adopted by the present invention is: to provide a solar photovoltaic module high temperature cloth removal and vertical lead integrated machine, including: a frame, the frame is provided with:

[0007] Module alignment device, used to align the long and short sides of the photovoltaic module to the working position;

[0008] The double-action manipulator is used to suck the high-temperature cloth on the back plate of the photovoltaic module and lift the high-temperature cloth upward, and at the same time stand up the leads on the back plate to a vertical state.

[0009] In a preferred embodiment of the present invention, a long side alignment baffle and a short side alignment baffle are provided at the working position of the frame for blocking the long side profiles and short side profiles of the photovoltaic module.

[0010] In a preferred embodiment of the present invention, the component correction device includes a long side servo correction component and a short side servo correction component.

[0011] The long side servo alignment component comprises a long side servo cylinder and a long side stopper. The long side servo cylinder drives the long side stopper to move toward the long side alignment baffle of the working position until the long side profile of the photovoltaic module is aligned in place.

[0012] In a preferred embodiment of the present invention, the short side servo alignment assembly includes a short side servo cylinder and a short side stopper, and the short side servo cylinder drives the short side stopper to move toward the short side alignment baffle of the working position until the short side profile of the photovoltaic module is aligned in place.

[0013] In a preferred embodiment of the present invention, the component correction device also includes a proximity detection component, which includes four profile proximity switches, and the four profile proximity switches are arranged in a one-to-one correspondence with the long side correction baffles and the short side correction baffles at the working position of the rack.

[0014] In a preferred embodiment of the present invention, the double-action manipulator includes a servo electric cylinder and a vacuum adsorption vertical lead module. The vacuum adsorption vertical lead module is provided with three groups, which are evenly distributed on the module connection frame. The module connection frame includes transverse connecting profiles and longitudinal connecting profiles spliced ​​and fixed together. The servo electric cylinder is fixedly connected to the module connection frame through an electric cylinder profile connecting plate connected to the bottom.

[0015] In a preferred embodiment of the present invention, the vacuum adsorption vertical lead module includes a vacuum suction cup assembly, a scraper assembly and a vertical lead assembly. The vacuum suction cup assembly is symmetrically arranged on both sides of the vertical lead assembly, and the scraper assembly is correspondingly arranged to the vacuum suction cup assembly.

[0016] In a preferred embodiment of the present invention, the vacuum suction cup assembly includes an adsorption cylinder, a suction cup and a suction nozzle. The suction cup is installed on the adsorption cylinder through an adsorption connecting plate, and the suction nozzle is installed on the lower surface of the suction cup. The adsorption cylinder drives the suction cup and the suction nozzle to move up and down.

[0017] In a preferred embodiment of the present invention, the vertical lead assembly includes a clamping jaw cylinder and a concave clamping jaw connected to the bottom end of the clamping jaw cylinder, and a lead wire correction auxiliary block is arranged in the concave cavity below the concave clamping jaw, and the two sides of the lead wire correction auxiliary block abut against the inner side surface of the limit baffle.

[0018] In a preferred embodiment of the present invention, the scraper assembly includes a slide cylinder, a slide connecting plate and a scraper connecting piece. The slide cylinder is installed on the outer side of the limit baffle. The scraper connecting piece is connected to the slide cylinder through the slide connecting plate, and the slide cylinder drives the scraper installed on the scraper connecting piece to move in the Y direction to achieve the removal of the high-temperature cloth.

[0019] The beneficial effects of the present invention are as follows: the integrated machine for removing high-temperature cloth and vertical lead wires of solar photovoltaic modules of the present invention can realize the automatic removal of high-temperature cloth to avoid scratching the back plate of photovoltaic modules, and can also complete the automatic vertical lead wires, thus saving manpower, improving production capacity and ensuring product yield. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative work, among which:

[0021] Figure 1 It is a structural schematic diagram of a preferred embodiment of the component correction device of the present invention;

[0022] Figure 2 It is a structural schematic diagram of a preferred embodiment of a long side servo correction component in the component correction device of the present invention;

[0023] Figure 3 It is a structural schematic diagram of a preferred embodiment of a short-side servo correction component in the component correction device of the present invention;

[0024] Figure 4 It is a structural schematic diagram of a preferred embodiment of a solar photovoltaic module high temperature cloth removal and vertical lead wire integrated machine of the present invention;

[0025] Figure 5 It is a structural schematic diagram of a preferred embodiment of a vacuum suction cup assembly in a vacuum adsorption vertical lead wire module of a solar photovoltaic assembly high temperature cloth removal and vertical lead wire integrated machine of the present invention;

[0026] Figure 6 It is a structural schematic diagram of a preferred embodiment of a scraper assembly in a vacuum adsorption vertical lead module of a solar photovoltaic module high temperature cloth and vertical lead integrated machine of the present invention;

[0027] Figure 7 It is a structural schematic diagram of a preferred embodiment of a vertical lead assembly in a vacuum adsorption vertical lead module of a solar photovoltaic assembly high temperature cloth removal and vertical lead integrated machine of the present invention;

[0028] The components in the drawings are marked as follows: 100, frame, 200, long side servo alignment assembly, 210, long side servo cylinder, 220, long side stopper, 300, short side servo alignment assembly, 310, short side servo cylinder, 320, short side stopper, 400, servo electric cylinder,

[0029] 500. Vacuum adsorption vertical lead module, 510. Vacuum suction cup assembly, 511. Adsorption cylinder, 512. Suction cup, 513. Suction nozzle, 520. Scraper assembly, 521. Slide cylinder, 522. Slide connecting plate, 523. Scraper connector, 524. Limit baffle, 530. Vertical lead assembly, 531. Clamp cylinder, 532. Concave clamp, 533. Lead correction auxiliary block, 600. Connecting frame, 610. Horizontal connecting profile, 620. Longitudinal connecting profile, 630. Electric cylinder profile connecting plate. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the present invention are described clearly and completely below. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0031] See also Figures 1 to 7 , the embodiment of the present invention includes:

[0032] A solar photovoltaic module high-temperature cloth removal and lead erection integrated machine includes a frame 100, on which a module correction device and a double-action manipulator are arranged. The module correction device can correct the long side and the short side of the photovoltaic module to the working position, and the double-action manipulator can suck the high-temperature cloth on the back plate of the photovoltaic module and lift the high-temperature cloth upwards and simultaneously erect the leads on the back plate upwards to a vertical state.

[0033] Furthermore, a long side alignment baffle and a short side alignment baffle for blocking the long side profiles and short side profiles of the photovoltaic module are provided at the working position of the rack 100, and the module alignment device includes a long side servo alignment component 200 and a short side servo alignment component 300.

[0034] The long side servo alignment assembly 200 includes a long side servo cylinder 210 and a long side stopper 220. The long side servo cylinder 210 drives the long side stopper 220 to move toward the long side alignment baffle 110 of the working position until the long side profile of the photovoltaic module is aligned in place.

[0035] The short side servo alignment assembly 300 comprises a short side servo cylinder 310 and a short side stopper 320 . The short side servo cylinder 310 drives the short side stopper 320 to move toward the short side alignment baffle 120 of the working position until the short side profile of the photovoltaic assembly is aligned in place.

[0036] The component correction device also includes a proximity detection component, which includes four profile proximity switches. The four profile proximity switches are arranged one by one corresponding to the long side correction baffle 110 and the short side correction baffle 120 at the working position of the rack 100, and are used to sense whether the long side profile and the short side profile of the photovoltaic component are corrected in place.

[0037] The working process of photovoltaic module correction is as follows:

[0038] The photovoltaic modules enter the integrated equipment and are transported to the working position by the conveyor belt.

[0039] Then the long side servo cylinder 210 is started, driving the long side block 220 to move toward the long side alignment baffle. After the profile proximity switch located at the long side alignment baffle senses that the long side block 220 is in place, the long side servo cylinder 210 is controlled to stop working, thereby realizing the alignment of the long side of the photovoltaic module.

[0040] Then the short side servo cylinder 310 starts, driving the short side stop block 320 to move toward the short side alignment baffle. After the profile proximity switch located at the short side alignment baffle senses that the short side stop block 320 is in place, the short side servo cylinder 310 is controlled to stop working, thereby achieving the short side alignment of the photovoltaic module.

[0041] Furthermore, the double-action manipulator includes a servo electric cylinder 400 and a vacuum adsorption vertical lead module 500. There are three groups of vacuum adsorption vertical lead modules 500, which are evenly distributed on the module connection frame 600. The module connection frame 600 includes a transverse connecting profile 610 and a longitudinal connecting profile 620 spliced ​​and fixed together. The servo electric cylinder 400 is fixedly connected to the module connection frame 600 through a cylinder profile connecting plate 630 connected to the bottom end.

[0042] The vacuum adsorption vertical lead module 500 includes a vacuum suction cup assembly 510 , a scraper assembly 520 and a vertical lead assembly 530 . The vacuum suction cup assembly 510 is symmetrically arranged on both sides of the vertical lead assembly 530 , and the scraper assembly 520 is arranged corresponding to the vacuum suction cup assembly 510 .

[0043] The vacuum suction cup assembly 510 sucks the high-temperature cloth, the scraper assembly 520 lifts the high-temperature cloth upward from both sides, and then the middle vertical lead assembly 530 stands up the lead.

[0044] Specifically, the vacuum suction cup assembly 510 includes an adsorption cylinder 511, a suction cup 512 and a suction nozzle 513. The suction cup 512 is installed on the adsorption cylinder 511 through an adsorption connecting plate 514, and the suction nozzle 513 is installed on the lower surface of the suction cup 512. The adsorption cylinder 511 drives the suction cup 512 and the suction nozzle 513 to move up and down.

[0045] The suction cup 512 is vacuumed by the suction nozzle 513, and then the suction cup 512 sucks and lifts the high-temperature cloth, and the vacuum suction makes the high-temperature cloth sucked more quickly.

[0046] The scraper assembly 520 includes a slide cylinder 521, a slide connecting plate 522 and a scraper connecting member 523. The slide cylinder 521 is installed on the outer side of the limit baffle 524. The scraper connecting member 523 is connected to the slide cylinder 521 through the slide connecting plate 522, and the slide cylinder 521 drives the scraper installed on the scraper connecting member 523 to move in the Y direction to remove the high-temperature cloth.

[0047] The vertical lead assembly 530 includes a clamping jaw cylinder 531 and a concave clamping jaw 532 connected to the bottom end of the clamping jaw cylinder 531 , and a lead wire alignment auxiliary block 533 is arranged in the concave cavity of the concave clamping jaw 532 , and the two sides of the lead wire alignment auxiliary block 533 abut against the inner side surface of the limit baffle 524 .

[0048] The high temperature cloth and the scraper are located in the gap between the concave clamping jaws 532 and the lead wire auxiliary block 533. During the process of removing the high temperature cloth and raising the lead wire, the clamping jaw cylinder 531 is always in a tightened state.

[0049] The working process of the double-action manipulator is:

[0050] The servo electric cylinder 400 drives the double-action manipulator to move downward. After it falls into place, three sets of vacuum suction cups simultaneously act to absorb vacuum, that is, the suction cylinder 511 drives the suction cup 512 and the suction nozzle 513 to move downward, lift up the two sides of the high-temperature cloth, and then the servo electric cylinder 400 lifts it upward;

[0051] Then the scraper assembly 520 moves to the center of the high-temperature cloth, and the slide cylinders 521 on both sides drive the corresponding scrapers to move in the Y direction from both sides of the high-temperature cloth. At this time, the servo electric cylinder 400 moves downward again. After it drops to the right position, the three groups of scrapers move at the same time. After the scrapers are in place, the servo electric cylinder 400 moves upward to lift the scrapers to half the height of the lead wire, in order to ensure that the high-temperature cloth stands upright;

[0052] Then the clamping jaw cylinder 531 drives the concave clamping jaw 532 to descend, and at the same time the clamping jaw cylinder 531 is clamped in place, and the concave clamping jaw 532 lifts the high-temperature cloth and the lead wire at the same time, and stands up the lead wire while the high-temperature cloth is removed.

[0053] The beneficial effects of the integrated machine for removing high temperature cloth and vertical lead wires of solar photovoltaic modules of the present invention are:

[0054] It can realize the automatic removal of high-temperature cloth to avoid scratching the back panel of photovoltaic modules, and can also complete the automatic lead erection, saving manpower, improving production capacity and ensuring product yield.

[0055] The above descriptions are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A solar photovoltaic module high temperature cloth and vertical lead removal integrated machine, characterized in that: include: The rack has a long side alignment baffle and a short side alignment baffle at the working position of the rack, which block the long side profiles and short side profiles of the photovoltaic module. The rack is provided with: A module alignment device, used to align the long and short sides of the photovoltaic module to the working position; The component correction device includes a long side servo correction component and a short side servo correction component. The long side servo return assembly includes a long side servo cylinder and a long side block. The long side servo cylinder drives the long side block to move toward the long side return baffle of the working position until the long side profile of the photovoltaic module is returned to its proper position. The short side servo return assembly includes a short side servo cylinder and a short side stopper, and the short side servo cylinder drives the short side stopper to move toward the short side return baffle of the working position until the short side profile of the photovoltaic module is returned to its proper position; The double-action manipulator is used to suck the high-temperature cloth on the back plate of the photovoltaic module and lift the high-temperature cloth upward, and at the same time, stand up the leads on the back plate to a vertical state; The double-action manipulator includes a servo electric cylinder and a vacuum adsorption vertical lead module. The vacuum adsorption vertical lead module is provided with three groups, which are evenly distributed on the module connection frame. The module connection frame includes a horizontal connection profile and a longitudinal connection profile that are spliced ​​and fixed together. The servo electric cylinder is fixedly connected to the module connection frame through the electric cylinder profile connection plate connected to the bottom. The vacuum adsorption vertical lead module includes a vacuum suction cup assembly, a scraper assembly and a vertical lead assembly. The vacuum suction cup assembly is symmetrically arranged on both sides of the vertical lead assembly, and the scraper assembly is correspondingly arranged with the vacuum suction cup assembly. The vacuum suction cup assembly includes an adsorption cylinder, a suction cup and a suction nozzle. The suction cup is installed on the adsorption cylinder through an adsorption connecting plate, and the suction nozzle is installed on the lower surface of the suction cup. The adsorption cylinder drives the suction cup and the suction nozzle to move up and down. The vertical lead assembly includes a clamping claw cylinder and a concave clamping claw connected to the bottom end of the clamping claw cylinder. A lead-line auxiliary block is arranged in the concave cavity below the concave clamping claw. Both sides of the lead-line auxiliary block abut against the inner side of the limit baffle. The scraper assembly includes a slide cylinder, a slide connecting plate and a scraper connecting piece. The slide cylinder is installed on the outer side of the limit baffle. The scraper connecting piece is connected to the slide cylinder through the slide connecting plate, and the slide cylinder drives the scraper installed on the scraper connecting piece to move in the Y direction to remove the high-temperature cloth.

2. The integrated machine for removing high temperature cloth and vertical lead wires of solar photovoltaic modules according to claim 1 is characterized in that: The component correcting device also includes a proximity detection component, which includes four profile proximity switches. The four profile proximity switches are arranged in one-to-one correspondence with the long side correcting baffles and the short side correcting baffles at the working positions of the rack.

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