Automobile part stamping device and using method thereof
By designing the deburring, oiling and cleaning components of the stamping device of automobile parts, the problems of burring residues, hole deformation and rust after stamping are solved, and processing efficiency and component quality are improved.
Patent Information
- Application Number
- CN202510021099.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Priority Date
- 2024-10-10
- Filing Date
- 2025-01-07
- Publication Date
- 2025-03-14
AI Technical Summary
During the hole processing process of existing automotive parts, the burrs produced by stamping remain on the edge of the hole, which is inconvenient to operate and easy to scratch. It also requires manual grinding after processing, which is time-consuming and labor-intensive, which can easily lead to elliptical deformation of the hole, reduce assembly accuracy, and the side walls of the stamping hole are prone to rust, affecting the quality of the parts.
An automobile parts stamping device is designed, including a deburring assembly, an oiling assembly and a cleaning assembly. The stamping head is driven by a hydraulic cylinder to drive the stamping head to stamp the plate. The deburring assembly uses a rotating and sliding block structure to remove burrs. The oiling assembly oils the outer surface of the stamping structure during resetting, and the cleaning assembly cleanses the outer surface during stamping.
Effectively remove burrs after stamping, improve post-processing efficiency, prevent burrs from scratching manually, avoid low accuracy caused by manual grinding, and promptly prevent rusting of the side walls of the stamping holes, ensuring the quality of the parts and assembly accuracy.
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Figure CN119608906A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of automobile parts processing, and in particular to an automobile parts stamping device and a use method thereof. Background Art
[0002] Stamping is a forming method that uses a press and a die to apply external force to plates, strips, tubes and profiles to cause them to undergo plastic deformation or separation, thereby obtaining a workpiece (stamping part) of the desired shape and size.
[0003] When processing holes in existing automobile parts, the part sheet is usually placed on a stamping machine, and the stamping die is used to extrude the sheet for stamping. The burrs generated by the stamping will remain at the bottom of the hole edge. When the operator picks up the part, the burrs remaining on the hole edge can easily scratch the operator, making it inconvenient to pick up the part. After the processing is completed, the operator needs to manually use a file to grind the hole edge, which is time-consuming and labor-intensive. The ground hole is easy to be gradually ground into an ellipse due to the different force points applied by the operator during the grinding process, resulting in reduced assembly accuracy of the parts and components, which may cause product quality problems in the assembled car. At the same time, the processed parts are stacked in the spare parts area for a long time, and the side walls of the round holes generated by the stamping can easily react with water vapor in the air, causing rust inside the round holes, affecting the quality of the parts. Therefore, the present application provides an automobile part stamping device to meet the needs. Summary of the invention
[0004] The technical problem to be solved by the present invention is to provide an automobile parts stamping device to solve the problem that when the existing automobile parts are subjected to hole processing, the parts plate is usually placed on a stamping machine bed, and the stamping die is used to extrude the plate for stamping processing. The burrs generated by the stamping will remain at the bottom of the hole edge. When the operator takes the parts, the residual burrs on the hole edge are easy to scratch the operator, making it inconvenient to take the parts. After the processing is completed, the operator needs to manually use a file to grind the hole edge, which is time-consuming and labor-intensive. Due to the different force points applied by the operator during the grinding process, the round hole is easily ground into an ellipse, resulting in a decrease in the assembly accuracy of the parts, which may cause product quality problems in the assembled automobile. At the same time, the processed parts are stacked in the spare parts area for a long time, and the side walls of the round holes generated by the stamping are easy to react with water vapor in the air, causing rust inside the round holes, affecting the quality of the parts.
[0005] In order to solve the above technical problems, the present invention provides the following technical solutions: A stamping device for automobile parts comprises a machine tool base, a workbench is arranged on the top of the machine tool base, four groups of hydraulic cylinders are arranged on the top of the machine tool base at equal angles, a stamping frame is arranged on the top of the four groups of hydraulic cylinders, a buffer is arranged on the top of the workbench, an electric push rod is arranged on one side of the workbench, a sliding frame is connected to the protruding end of the electric push rod, a collecting groove is arranged on the top of the buffer, a turntable is nested on the inner side of the collecting groove, and also comprises a stamping assembly, the stamping assembly is equidistantly installed at the bottom of the stamping frame, the stamping assembly is used to stamp the area of the plate that needs to be processed, a deburring assembly, the deburring assembly is installed on the top of the buffer, the deburring assembly is used to deburr the edge of the stamping surface after punching, an oiling assembly, the oiling assembly is installed on the top of the deburring assembly, the oiling assembly is used to lubricate the outer surface of the stamping structure when resetting, and a cleaning assembly, the cleaning assembly is installed on the outside of the oiling assembly at equal angles, and the cleaning assembly is used to clean the outer surface of the stamping structure during stamping.
[0006] Optionally, the stamping assembly includes mounting rods, which are equidistantly installed at the bottom of the stamping frame. The mounting rods are provided in two groups, and the ends of the two groups of mounting rods are respectively connected to stamping head one and stamping head two. Auxiliary pressure blocks are respectively sleeved on the outer sides of the two groups of mounting rods, and the auxiliary pressure blocks slide on the outer sides of the corresponding mounting rods.
[0007] Optionally, a spring 1 is connected between the top surface of the auxiliary pressure block and the bottom surface of the stamping frame, and a set of the springs is arranged on the outside of the mounting rod. Two groups of rubber blockages are symmetrically arranged at the end of the stamping head 2. Drip holes are arranged at equal angles on the outside of the stamping head 2, and the drip holes are interconnected. The stamping head 1 can slide on the inner side of the lower template, and the lower template is installed on the top of the workbench.
[0008] Optionally, the deburring assembly includes a mounting sleeve, which is mounted on the top of the turntable, a fixed block is connected to the inner side of the mounting sleeve, a connecting rod is nested on the inner side of the mounting sleeve, the fixed block slides in the spiral groove of the connecting rod, the top of the connecting rod is connected to a mounting disk, and four groups of sliding blocks are arranged at equal angles on the inner side of the sliding groove of the mounting disk.
[0009] Optionally, the inner sides of the four groups of sliding blocks are respectively connected to connecting plates one, the ends of the connecting plates one rotate on the bracket of the mounting disk, the ends of the connecting plates one are connected to a mounting frame, an auxiliary pulley is installed at the top of the mounting frame, and a deburring scraper is installed at the top of the mounting frame through bolts.
[0010] Optionally, the oiling assembly includes a storage box, which is installed on the top of the mounting plate, and a piston plate 1 is nested on the inner side of the storage box. The piston plate 1 slides on the inner side of the storage box, and a spring 2 is connected to the bottom of the piston plate 1.
[0011] Optionally, the tail end of the spring is connected to the bottom of the storage box, a filling box is installed on the top of the storage box, the filling box is connected to the storage box through a pipeline, and a filling needle is connected to the top of the filling box, and the filling needle can pass through the contact surface of the two sets of rubber block brackets.
[0012] Optionally, the cleaning assembly includes an installation box, which is equiangularly distributed on the outside of the filling box. The installation boxes are provided in four groups, and contact blocks are respectively installed on the inner sides of the four groups of installation boxes. The contact blocks rotate on the inner side of the installation boxes. One side of the contact block is connected to an elastic telescopic rod, and the tail end of the elastic telescopic rod is connected to the inner wall of the installation box.
[0013] Optionally, a cleaning box is nested on the inner side of the installation box, and a piston plate 2 is nested on the inner side of the cleaning box. The piston plate 2 slides on the inner side of the cleaning box. The bottom of the piston plate 2 is connected to a push rod, which passes through the bottom of the cleaning box. The bottom end of the push rod can contact the side wall of the contact block. The top of the cleaning box is connected to a spray head, and the outer side of the punch head 2 is provided with a waterproof ring.
[0014] The present application also provides another technical solution: a method for using a stamping device for automobile parts, the method comprising the following steps: S1. Use the control module to control the punching frame to drive the punching head to punch the plate in the direction of the lower template, and perform punching processing on the position where the parts need to be processed holes; S2, push the sliding frame by the electric push rod to push the punched part plate between the punch head 2 and the buffer, and the control module controls the punching frame to drive the punch head 2 to punch the processing hole. During the pressing process, the punch head 2 contacts the contact block, so that the push rod pushes the piston plate 2 to squeeze the cleaning liquid out of the spray head, so that the cleaning liquid is sprayed to the root of the burr on the edge of the processing hole; S3, as the punch head 2 continues to move downward, the fixed block slides in the spiral groove of the connecting rod, causing the connecting rod to rotate during the downward movement. As the sliding block moves downward, under the traction and guidance of the connecting plate 1, the mounting frame connected to the end of the connecting plate 1 is moved to the edge of the hole close to the plate through the flipping of the connecting shaft. The auxiliary pulley performs auxiliary sliding on the bottom surface of the plate, and the deburring scraper contacts the edge of the burr debris generated by the downward punching. When the mounting frame is driven by the connecting rod to rotate, the deburring scraper continues to scrape the root of the downward burr generated by the punching. S4. The end of the second punch head contacts the top of the filling box. The two rubber plugs are opened by the extrusion force of the filling needle. The filling needle passes through the inner pipeline of the second punch head. The second punch head squeezes the filling box downward. By squeezing the oil, the oil enters the interior of the filling box through the pipeline, enters the internal channel of the second punch head from the inside of the filling needle, and flows out from the drip hole. When the hydraulic cylinder is reset, the second punch head moves upward, and the oil flowing out of the drip hole adheres to the outside of the second punch head and contacts the inside of the punch hole, so that an oil film is formed inside the punch hole to protect the processed surface from rust.
[0015] Compared with the prior art, the present invention has at least the following beneficial effects: In the above scheme, a deburring assembly is provided, and the end of the punching head two contacts with the top surface of the filling box, so that the connecting rod is forced to move downward, and the fixed block slides in the spiral groove of the connecting rod, so that the connecting rod rotates during the downward movement, and the sliding block slides on the inner side of the slide groove of the mounting plate under the traction and guidance of the connecting plate one as it moves downward, so that the mounting frame connected to the end of the connecting plate one is moved to the edge of the hole close to the plate through the flipping of the connecting shaft, and the auxiliary pulley performs auxiliary sliding on the bottom surface of the plate, and the deburring scraper contacts the edge of the burr debris generated by the downward punching, and when the connecting rod drives the mounting frame to rotate, the deburring scraper continuously scrapes the root of the downward burr generated by the punching, thereby improving the post-processing efficiency of the stamping process, preventing the burrs from scratching the operator, and preventing manual grinding of the burrs, which leads to low accuracy of the processed holes, and avoiding operational impact on the assembled finished products.
[0016] By providing an oiling component, the end of the second punch head contacts the top of the filling box, and the two rubber blockages are opened by the extrusion force of the filling needle. The filling needle passes through the inner pipeline of the second punch head, and the second punch head presses the filling box downward to move the piston plate one downward. The second spring is compressed by the force, and the oil enters the interior of the filling box through the pipeline, enters the internal channel of the second punch head from the inside of the filling needle, and flows out from the drip hole. When the second punch head moves upward, the oil flowing out of the drip hole adheres to the outside of the second punch head and contacts the inside of the punch hole, so that an oil film is formed inside the punch hole, which protects the processed surface from rust and avoids damage to parts. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The accompanying drawings, which are incorporated herein and constitute a part of the specification, illustrate embodiments of the invention and, together with the description, further serve to explain the principles of the invention and to enable those skilled in the relevant art to make and use the invention.
[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of the stamping device for automobile parts; Figure 2It is a schematic diagram of the three-dimensional structure of the stamping component; Figure 3 It is a schematic diagram of the three-dimensional structure of the punch head 2 and the rubber block assembly; Figure 4 It is a schematic diagram of the three-dimensional structure of the buffer, the second punch head and the installation box; Figure 5 It is a schematic diagram of the three-dimensional structure of the deburring component; Figure 6 for Figure 5 A in the middle is an enlarged schematic diagram of the three-dimensional structure; Figure 7 for Figure 5 The enlarged three-dimensional structure diagram at B in the middle; Figure 8 A schematic diagram of the three-dimensional structure of the deburring component and the oiling component; Fig. 9 It is a schematic diagram of the three-dimensional structure of the oiling component; Fig.10 It is a schematic diagram of the three-dimensional structure of the cleaning component; Fig.11 Schematic diagram of the three-dimensional structure for assembling the installation sleeve, fixing block and connecting rod.
[0019] Reference numerals: 1. Machine tool base; 2. Workbench; 3. Hydraulic cylinder; 4. Punching frame; 5. Punching assembly; 51. Mounting rod; 52. Punching head 1; 53. Punching head 2; 530. Rubber block; 54. Auxiliary pressure block; 55. Spring 1; 56. Drip hole; 57. Lower template; 6. Deburring assembly; 61. Mounting sleeve; 62. Fixed block; 63. Connecting rod; 64. Mounting plate; 65. Sliding block; 66. Connecting plate 1; 67. Mounting frame; 68. Auxiliary pulley ;69. Deburring scraper;7. Oiling assembly;71. Storage box;72. Piston plate one;73. Spring two;74. Filling box;75. Filling needle;8. Cleaning assembly;81. Installation box;82. Contact block;83. Elastic telescopic rod;84. Cleaning box;84. Cleaning box;85. Piston plate two;86. Push rod;87. Spray head;88. Waterproof ring;9. Buffer;10. Electric push rod;11. Sliding rack;12. Collecting tank;13. Turntable.
[0020] As shown in the figure, in order to clearly implement the structure of the embodiment of the present invention, specific structures and devices are marked in the figure, but this is only for illustrative purposes and is not intended to limit the present invention to the specific structure, device and environment. According to specific needs, ordinary technicians in this field can adjust or modify these devices and environments. DETAILED DESCRIPTION
[0021] The following is a detailed description of an automobile parts stamping device provided by the present invention in conjunction with the accompanying drawings and specific embodiments. At the same time, it is explained here that in order to make the embodiments more detailed, the following embodiments are the best and preferred embodiments, and those skilled in the art may also adopt other alternatives to implement some known technologies; and the accompanying drawings are only for a more specific description of the embodiments, and are not intended to specifically limit the present invention.
[0022] It should be noted that the references to "one embodiment", "embodiment", "exemplary embodiments", "some embodiments" and the like in the specification indicate that the embodiments described may include specific features, structures or characteristics, but not every embodiment may include the specific features, structures or characteristics. In addition, when a specific feature, structure or characteristic is described in conjunction with an embodiment, it should be within the knowledge of a person skilled in the art to implement such feature, structure or characteristic in conjunction with other embodiments (whether or not explicitly described).
[0023] In general, a term can be understood, at least in part, from its use in context. For example, depending, at least in part, on the context, the term "one or more" as used herein can be used to describe any feature, structure, or characteristic in the singular sense, or can be used to describe a combination of features, structures, or characteristics in the plural sense. Additionally, the term "based on" can be understood as not necessarily intended to convey an exclusive set of factors, but can instead, depending, at least in part, on the context, allow for the presence of other factors that are not necessarily explicitly described.
[0024] Additionally, spatially relative terms such as "under," "beneath," "lower," "above," "upper," and the like may be used herein for descriptive convenience to describe the relationship of one element or feature to another element or features, as shown in the accompanying drawings. Spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the accompanying drawings. The device may be oriented in other ways, and the spatially relative descriptors used herein may be similarly interpreted accordingly.
[0025] like Figures 1 to 11As shown, an embodiment of the present invention provides an automobile parts stamping device, including a machine tool base 1, a workbench 2 is arranged on the top of the machine tool base 1, four groups of hydraulic cylinders 3 are arranged at equal angles on the top of the machine tool base 1, a stamping frame 4 is arranged on the top of the four groups of hydraulic cylinders 3, a buffer 9 is arranged on the top of the workbench 2, an electric push rod 10 is arranged on one side of the workbench 2, a sliding frame 11 is connected to the extended end of the electric push rod 10, a collecting tank 12 is arranged on the top of the buffer 9, a turntable 13 is nested inside the collecting tank 12, and a stamping assembly 5 is also included. Parts 5 are evenly distributed and installed at the bottom of the stamping frame 4, the stamping component 5 is used to stamp the area of the plate that needs to be processed, the deburring component 6 is installed on the top of the buffer 9, and the deburring component 6 is used to deburr the edge of the stamping surface after punching, the oiling component 7 is installed on the top of the deburring component 6, and the oiling component 7 is used to lubricate the outer surface of the stamping structure during resetting, and the cleaning component 8 is installed on the outside of the oiling component 7 at equal angles, and the cleaning component 8 is used to clean the outer surface of the stamping structure during stamping.
[0026] like Figures 2 to 4As shown, the stamping assembly 5 includes mounting rods 51, which are evenly distributed and installed at the bottom of the stamping frame 4. Two groups of mounting rods 51 are provided, and the ends of the two groups of mounting rods 51 are respectively connected to a stamping head 1 52 and a stamping head 2 53. The outer sides of the two groups of mounting rods 51 are respectively sleeved with auxiliary pressing blocks 54, and the auxiliary pressing blocks 54 slide on the outer sides of the corresponding mounting rods 51. A spring 1 55 is connected between the top surface of the auxiliary pressing block 54 and the bottom surface of the stamping frame 4. The spring 1 55 is sleeved on the outer side of the mounting rod 51, and the stamping head 52 is respectively connected to the stamping head 2 53. Two groups of rubber blocking blocks 530 are symmetrically arranged at the ends of the second punch head 53, and drip holes 56 are arranged at equal angles on the outside of the second punch head 53, and the drip holes 56 are connected to each other. The first punch head 52 can slide on the inner side of the lower template 57, and the lower template 57 is installed on the top of the workbench 2. By setting the punching assembly 5, firstly, the lower template 57 of appropriate size is rotated according to the processing drawing, and the lower template 57 is installed on the top of the workbench 2, so that the lower template 57 is aligned with the punch head 1 52, and the plate to be processed is placed on the sliding plate. The pre-processed hole position is aligned with the lower template 57 and the punch head 52 on the frame 11, and the hydraulic cylinder 3 is started through the control module (not marked in the figure) connected to the outside of the punch frame 4, so that the four groups of hydraulic cylinders 3 can be retracted downward at the same time, so that the punch frame 4 moves toward the direction close to the machine tool base 1 and the workbench 2, so that the mounting rod 51 drives the corresponding punch head 52 to punch the processed plate, and the lower template 57 located at the bottom of the plate provides support for the plate, so that the hollow part of the lower template 57 is cut by the punch head 52, The auxiliary pressing block 54 corresponding to the mounting rod 51 is at the top of the plate. With the continuous downward pressure of the hydraulic cylinder 3, the spring 55 is squeezed. After the processing of the hole on the surface of the plate is completed, the control module is used to reset the hydraulic cylinder 3, driving the punching frame 4 to move upward, and the spring 55 is reset to provide a quick reset force for the punching head 52. At the same time, the auxiliary pressing block 54 is quickly pushed when the spring 55 is reset, so that the punching head 52 vibrates to prevent the waste generated by punching from being stuck inside the punching head 52.
[0027] like Figures 5 to 8As shown, the deburring assembly 6 includes a mounting sleeve 61, which is mounted on the top of the turntable 13, a fixing block 62 is connected to the inner side of the mounting sleeve 61, a connecting rod 63 is nested on the inner side of the mounting sleeve 61, the fixing block 62 slides in the spiral groove of the connecting rod 63, a mounting plate 64 is connected to the top of the connecting rod 63, the top of the mounting plate 64 is connected to the bottom surface of the storage box 71 for damping and rotation, four groups of sliding blocks 65 are arranged at equal angles on the inner side of the slide groove of the mounting plate 64, the inner sides of the four groups of sliding blocks 65 are respectively connected to connecting plates 66, the ends of the connecting plates 66 rotate on the bracket of the mounting plate 64, the ends of the connecting plates 66 are connected to the mounting frame 67 through a rotating shaft, an auxiliary pulley 68 is installed on the top of the mounting frame 67, the mounting frame 67 A deburring scraper 69 is installed on the top of the plate through bolts. By setting the deburring component 6, the electric push rod 10 is started through the control module, so that the sliding frame 11 slides on the workbench 2 under the push of the electric push rod 10, so that the plate reaches between the buffer 9 and the punch head 2 53, and the hydraulic cylinder 3 is controlled to start again, so that the four groups of hydraulic cylinders 3 can shrink downward at the same time, so that the mounting rod 51 drives the corresponding punch head 2 53 to pass through the processed hole. As the punching frame 4 moves downward, the auxiliary pressure block 54 is close to the top of the punching hole of the plate. With the continuous downward pressure of the hydraulic cylinder 3, the auxiliary pressure block 54 squeezes the spring 1 55, and contacts the top surface of the filling box 74 through the end of the punch head 2 53, so that the connecting rod 63 is forced to move downward, and the fixing block 62 slides in the spiral groove of the mounting sleeve 61, so that the connecting rod 63 rotates during the downward movement. At the same time, the sliding block 65 slides inside the sliding groove of the mounting plate 64 under the traction and guidance of the connecting plate 1 66 as it moves downward, so that the mounting frame 67 connected to the end of the connecting plate 1 66 moves to the edge of the hole close to the plate through the flipping of the connecting shaft, and the auxiliary pulley 68 performs auxiliary sliding on the bottom surface of the plate. The punch head 2 53 moves downward, and the filling needle 75 passes through the end hole of the punch head 2 53 and enters the interior of the punch head 2 53, so that the rubber block 530 located at the end of the punch head 2 53 contacts the top of the filling box 74. As it continues to move downward, it pushes the mounting plate 64 to move in the vertical direction. 65 is subjected to the traction and guiding force of the downward movement of the end of the mounting plate 64, and slides toward the edge of the mounting plate 64 on the inner side of the slide groove of the mounting plate 64, so that the sliding block 65 pushes the mounting frame 67 to fold around the top bracket of the collecting tank 12 through the outer connecting plate 1 66 of the sliding block 65, and rotates toward the axial direction of the mounting plate 64, so that the deburring scraper 69 moves close to the edge of the hole of the plate, and the auxiliary pulley 68 performs auxiliary sliding on the bottom surface of the plate to prevent the bottom surface of the plate from being damaged by friction with the deburring scraper 69. The mounting plate 64 moves downward under the push of the punch head 2 53, and the connecting rod 63 enters the inner side of the mounting sleeve 61 during the downward movement, and the fixed block 62 at the end of the mounting sleeve 61 slides in the spiral groove of the connecting rod 63.The mounting sleeve 61 drives the turntable 13 to rotate inside the collecting tank 12, so that the four sets of mounting frames 67 drive the deburring scraper 69 to contact the edges of the burrs and debris generated by the downward punching. When the connecting rod 63 drives the mounting frame 67 to rotate, the deburring scraper 69 continues to scrape the roots of the downward burrs generated by the punching, avoiding uneven grinding of the hole edge due to different forces applied by the operator for a long time when the operator manually grinds the burrs, and selecting the hole processing accuracy.
[0028] like Figures 8 to 9 As shown, the oiling assembly 7 includes a storage box 71, which is mounted on the top of the mounting plate 64. A piston plate 72 is nested inside the storage box 71. The piston plate 72 slides inside the storage box 71. A spring 73 is connected to the bottom of the piston plate 72. The tail end of the spring 72 is connected to the bottom of the storage box 71. A filling box 74 is installed on the top of the piston plate 72. The filling box 74 is connected to the storage box 71 through a pipeline. The top of the filling box 74 is connected to the storage box 71. The filling needle 75 is connected to the inner part of the punch head 53, and the filling needle 75 can pass through the contact surface of the two groups of rubber block blocks 530 brackets. By setting the oiling component 7, when the punch head 53 moves downward, the end of the punch head 53 contacts the top of the filling box 74, and the two rubber block blocks 530 are opened by the extrusion force of the filling needle 75. The filling needle 75 passes through the inner pipeline of the punch head 53, and the punch head 53 presses the filling box 74 downward, so that the piston plate 1 72 moves downward. The spring 2 73 is compressed under force, and the oil enters the filling box 74 through the pipeline, enters the internal channel of the punch head 2 53 from the filling needle 75, and flows out from the drip hole 56. When the hydraulic cylinder 3 is reset, the punch head 2 53 moves upward, and the oil flowing out from the drip hole 56 adheres to the outer side of the punch head 2 53 and contacts the inside of the punch hole, so that an oil film is formed inside the punch hole, which protects the processed surface from rust and prevents the parts from rusting, thereby affecting the accuracy and material strength of the parts.
[0029] like Figure 10 to Figure 11As shown, the cleaning assembly 8 includes an installation box 81, which is arranged at an equal angle on the outside of the filling box 74. The installation box 81 is provided with four groups, and the inner sides of the four groups of installation boxes 81 are respectively installed with contact blocks 82, which rotate on the inner side of the installation box 81, and one side of the contact block 82 is connected to an elastic telescopic rod 83, and the tail end of the elastic telescopic rod 83 is connected to the inner side wall of the installation box 81. A cleaning box 84 is nested on the inner side of the installation box 81, and a piston plate 85 is nested on the inner side of the cleaning box 84. The piston plate 85 slides on the inner side of the cleaning box 84, and a push rod 86 is connected to the bottom of the piston plate 85. The push rod 86 runs through the bottom of the cleaning box 84, and the bottom end of the push rod 86 can contact the side wall of the contact block 82. The top of the cleaning box 84 is connected to a spray head 87, and the punch head 83 is connected to the top of the cleaning box 84. A waterproof ring 88 is provided on the outer sleeve. By setting up the cleaning component 8, when the punch head 53 moves downward, the outer wall of the punch head 53 contacts the contact block 82, squeezing the contact block 82 so that the contact block 82 rotates toward the inner side of the installation box 81, and the elastic telescopic rod 83 is forced to shrink. The side wall of the contact block 82 contacts the bottom end of the push rod 86, so that the push rod 86 pushes the piston plate 85 upward to move upward on the inner side of the cleaning box 84, so that the cleaning liquid inside the cleaning box 84 is sprayed to the bottom end of the punched processing hole through the spray head 87, so as to prevent burrs and debris from adhering to the edge of the hole and improve the cleanliness of the workpiece. At the same time, the waterproof ring 88 located on the outer side of the punch head 53 can prevent the spray head 87 from adhering to the surface of the punch head 53 when spraying the cleaning liquid, and the waste liquid finally drips into the collection tank 12 for collection.
[0030] This application also provides another technical solution: Figures 1 to 11 As shown, a method for using a stamping device for automobile parts comprises the following steps: S1, use the control module to control the punching frame 4 to drive the punching head 52 to punch the plate in the direction of the downward template 57, and perform punching processing on the position where the parts need to be processed holes; S2, the electric push rod 10 pushes the sliding frame 11 to push the punched part plate between the punch head 2 53 and the buffer 9, and the control module controls the punching frame 4 to drive the punch head 2 53 to punch the processing hole. During the pressing process, the punch head 2 53 contacts the contact block 82, so that the push rod 86 pushes the piston plate 2 85, and the cleaning liquid is squeezed out from the spray head 87, so that the cleaning liquid is sprayed to the root of the burr on the edge of the processing hole; S3, as the punch head 53 continues to move downward, the fixed block 62 slides in the spiral groove of the connecting rod 63, so that the connecting rod 63 rotates during the downward movement. As the sliding block 65 moves downward, under the traction and guidance of the connecting plate 1 66, the mounting frame 67 connected to the end of the connecting plate 1 66 moves to the edge of the hole close to the plate through the flipping of the connecting shaft, and the auxiliary pulley 68 performs auxiliary sliding on the bottom surface of the plate. The deburring scraper 69 contacts the edge of the burr debris generated by the downward punching. When the connecting rod 63 drives the mounting frame 67 to rotate, the deburring scraper 69 continues to scrape the root of the downward burr generated by the punching. S4. The end of the punch head 53 contacts the top of the filling box 74. The two rubber blockers 530 are opened by the extrusion force of the filling needle 75. The filling needle 75 passes through the inner pipeline of the punch head 53. The punch head 53 presses the filling box 74 downward. By squeezing the oil, the oil enters the interior of the filling box 74 through the pipeline, enters the internal channel of the punch head 53 from the inside of the filling needle 75, and flows out from the drip hole 56. When the hydraulic cylinder 3 is reset, the punch head 53 moves upward, and the oil flowing out of the drip hole 56 adheres to the outer side of the punch head 53 and contacts the inside of the punch hole, so that an oil film is formed inside the punch hole to protect the processed surface from rust.
[0031] The working principle of the technical solution provided by the present invention is as follows: First, according to the processing drawing, rotate the lower template 57 of appropriate size, install the lower template 57 on the top of the workbench 2, align the lower template 57 with the punch head 52, place the plate to be processed on the sliding frame 11, align the pre-processed hole position with the lower template 57 and the punch head 52, start the hydraulic cylinder 3 through the control module (not marked in the figure) connected to the outside of the punch frame 4, so that the four groups of hydraulic cylinders 3 can be retracted downward at the same time, so that the punch frame 4 moves towards the direction close to the machine tool base 1 and the workbench 2, so that the mounting rod 51 drives the corresponding punch head 52 to punch the processed plate, and the lower plate at the bottom of the plate is The template 57 provides support for the sheet material, so that the hollow part of the lower template 57 is cut by the punch head 52. The auxiliary pressing block 54 corresponding to the mounting rod 51 is at the top of the sheet material. With the continuous downward pressure of the hydraulic cylinder 3, the spring 55 is squeezed. After the processing of the hole on the surface of the sheet material is completed, the control module is used to reset the hydraulic cylinder 3, driving the punch frame 4 to move upward, and the spring 55 is reset to provide a quick reset force for the punch head 52. At the same time, the auxiliary pressing block 54 is quickly pushed when the spring 55 is reset, so that the punch head 52 vibrates to avoid the waste generated by punching from being stuck inside the punch head 52.
[0032] Subsequently, the electric push rod 10 is started through the control module, so that the sliding frame 11 slides on the workbench 2 under the push of the electric push rod 10, so that the plate reaches between the buffer 9 and the second punch head 53, and the hydraulic cylinder 3 is controlled to start again, so that the four groups of hydraulic cylinders 3 can shrink downward at the same time, so that the mounting rod 51 drives the corresponding second punch head 53 to pass through the processed hole. As the punch frame 4 moves downward, the auxiliary pressure block 54 is close to the top of the punching hole of the plate. With the continuous downward pressure of the hydraulic cylinder 3, the auxiliary pressure block 54 squeezes the spring 1 55, and contacts the top surface of the filling box 74 through the end of the second punch head 53, so that the connecting rod 63 is forced to move downward. The fixing block 62 slides in the spiral groove of the mounting sleeve 61, so that the connecting rod 63 rotates during the downward movement. At the same time, the sliding block 65 slides inside the slide groove of the mounting plate 64 under the traction and guidance of the connecting plate 1 66 as it moves downward, so that the mounting frame 67 connected to the end of the connecting plate 1 66 moves to the edge of the hole close to the plate through the flipping of the connecting shaft, and the auxiliary pulley 68 performs auxiliary sliding on the bottom surface of the plate. The punch head 2 53 moves downward, and the filling needle 75 passes through the end hole of the punch head 2 53 and enters the interior of the punch head 2 53, so that the rubber block 530 at the end of the punch head 2 53 and the filling box are connected. The top of the mounting plate 64 contacts with the top of the mounting plate 64, and as it continues to move downward, the mounting plate 64 is pushed to move in the vertical direction. The sliding block 65 is subjected to the traction and guiding force of the downward movement of the end of the mounting plate 64, and slides toward the edge of the mounting plate 64 on the inner side of the slide groove of the mounting plate 64, so that the sliding block 65 pushes the mounting frame 67 to fold around the top bracket of the collecting tank 12 through the outer connecting plate 66 of the sliding block 65, and rotates toward the axial direction of the mounting plate 64, so that the deburring scraper 69 moves close to the edge of the hole of the plate, and the auxiliary pulley 68 performs auxiliary sliding on the bottom surface of the plate to prevent the bottom surface of the plate from being damaged by friction with the deburring scraper 69. The punch head 53 moves downward under the push of the punch head 53, and the connecting rod 63 enters the inner side of the installation sleeve 61 during the downward movement. The fixing block 62 at the end of the installation sleeve 61 slides in the spiral groove of the connecting rod 63, so that the installation sleeve 61 drives the turntable 13 to rotate inside the collecting tank 12, so that the four sets of mounting frames 67 drive the deburring scraper 69 to contact the edges of the burrs and debris generated by the downward punching. When the mounting frame 67 is driven by the connecting rod 63 to rotate, the deburring scraper 69 continuously scrapes the roots of the downward burrs generated by the punching, so as to avoid uneven grinding of the hole edge due to different forces applied by the operators when the operators manually grind the burrs, and select the hole processing accuracy.
[0033] When the punch head 53 moves downward, the outer wall of the punch head 53 contacts the contact block 82, squeezing the contact block 82 so that the contact block 82 rotates toward the inside of the mounting box 81. The elastic telescopic rod 83 contracts under force, and the side wall of the contact block 82 contacts the bottom end of the push rod 86, so that the push rod 86 pushes the piston plate 85 upward to move upward on the inside of the cleaning box 84, so that the cleaning fluid inside the cleaning box 84 is sprayed to the bottom end of the punched processed hole through the spray head 87, preventing burrs and debris from adhering to the edge of the hole, thereby improving the cleanliness of the workpiece. At the same time, the waterproof ring 88 located on the outside of the punch head 53 can prevent the spray head 87 from adhering to the surface of the punch head 53 when spraying the cleaning fluid, and the waste liquid finally drips into the collection tank 12 for collection.
[0034] When the punch head 53 moves downward, the end of the punch head 53 contacts the top of the filling box 74, and the two rubber block blocks 530 are opened by the extrusion force of the filling needle 75. The filling needle 75 passes through the inner pipeline of the punch head 53, and the punch head 53 presses the filling box 74 downward, causing the piston plate 1 72 to move downward. The spring 2 73 is compressed by the force, and the oil enters the interior of the filling box 74 through the pipeline, enters the internal channel of the punch head 53 from the inside of the filling needle 75, and flows out from the drip hole 56. When the hydraulic cylinder 3 is reset, the punch head 53 moves upward, and the oil flowing out of the drip hole 56 adheres to the outer side of the punch head 53 and contacts the inside of the punch hole, so that an oil film is formed inside the punch hole to protect the processed surface from rust.
[0035] The present invention covers any substitution, modification, equivalent method and scheme made on the essence and scope of the present invention. In order to make the public have a thorough understanding of the present invention, specific details are described in detail in the following preferred embodiments of the present invention, but those skilled in the art can fully understand the present invention without the description of these details. In addition, in order to avoid unnecessary confusion about the essence of the present invention, well-known methods, processes, procedures, components and circuits are not described in detail.
[0036] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.
Claims
1. A stamping device for automobile parts, characterized in that: It comprises a machine tool base, a workbench is arranged on the top of the machine tool base, four groups of hydraulic cylinders are arranged on the top of the machine tool base at equal angles, a punching frame is arranged on the top of the four groups of hydraulic cylinders, a buffer is arranged on the top of the workbench, an electric push rod is arranged on one side of the workbench, a sliding frame is connected to the extended end of the electric push rod, a collecting trough is arranged on the top of the buffer, and a turntable is nested inside the collecting trough; It also includes a punching assembly, which is evenly distributed and installed at the bottom of the punching frame, and is used to punch the area of the plate that needs to be processed; A deburring assembly, the deburring assembly is installed on the top of the buffer, and the deburring assembly is used to deburr the edge of the punching surface after punching; An oiling assembly, the oiling assembly being mounted on the top of the deburring assembly and being used to lubricate the outer surface of the stamping structure during resetting; A cleaning assembly is installed at an equal angle on the outside of the oiling assembly, and is used to clean the outer surface of the stamping structure during stamping.
2. The automobile parts stamping device according to claim 1, characterized in that: The stamping assembly includes mounting rods, which are equidistantly installed at the bottom of the stamping frame. Two groups of mounting rods are provided, and the ends of the two groups of mounting rods are respectively connected to stamping head 1 and stamping head 2. Auxiliary pressure blocks are respectively sleeved on the outer sides of the two groups of mounting rods, and the auxiliary pressure blocks slide on the outer sides of the corresponding mounting rods.
3. The automobile parts stamping device according to claim 2, characterized in that: A spring 1 is connected between the top surface of the auxiliary pressure block and the bottom surface of the stamping frame, and a set of the springs is arranged on the outside of the mounting rod. Two groups of rubber blocking blocks are symmetrically arranged at the end of the stamping head 2. Drip holes are arranged at equal angles on the outside of the stamping head 2, and the drip holes are interconnected. The stamping head 1 can slide on the inner side of the lower template, and the lower template is installed on the top of the workbench.
4. The automobile parts stamping device according to claim 3, characterized in that: The deburring assembly includes a mounting sleeve, which is mounted on the top of a turntable, a fixing block is connected to the inner side of the mounting sleeve, a connecting rod is nested on the inner side of the mounting sleeve, the fixing block slides in a spiral groove of the connecting rod, a mounting plate is connected to the top of the connecting rod, and four groups of sliding blocks are arranged at equal angles on the inner side of the sliding groove of the mounting plate.
5. The automobile parts stamping device according to claim 4, characterized in that: The inner sides of the four groups of sliding blocks are respectively connected with connecting plates one, the ends of the connecting plates one rotate on the bracket of the mounting plate, the ends of the connecting plates one are connected with mounting frames, the top of the mounting frames are equipped with auxiliary pulleys, and the top of the mounting frames are equipped with deburring scrapers through bolts.
6. The automobile parts stamping device according to claim 5, characterized in that: The oiling assembly includes a storage box, which is installed on the top of the mounting plate. A piston plate 1 is nested inside the storage box. The piston plate 1 slides on the inside of the storage box, and a spring 2 is connected to the bottom of the piston plate 1.
7. The automobile parts stamping device according to claim 6, characterized in that: The tail end of the spring is connected to the bottom of the storage box, a filling box is installed on the top of the storage box, the filling box is connected to the storage box through a pipeline, and a filling needle is connected to the top of the filling box, and the filling needle can pass through the contact surface of the two groups of rubber block brackets.
8. The automobile parts stamping device according to claim 7, characterized in that: The cleaning assembly includes an installation box, which is arranged at an equal angle on the outside of the filling box. The installation boxes are provided in four groups, and contact blocks are respectively installed on the inner sides of the four groups of installation boxes. The contact blocks rotate on the inner side of the installation boxes. One side of the contact block is connected to an elastic telescopic rod, and the tail end of the elastic telescopic rod is connected to the inner wall of the installation box.
9. The automobile parts stamping device according to claim 8, characterized in that: A cleaning box is nested inside the installation box, and a piston plate 2 is nested inside the cleaning box. The piston plate 2 slides on the inner side of the cleaning box. A push rod is connected to the bottom of the piston plate 2. The push rod passes through the bottom of the cleaning box. The bottom end of the push rod can contact the side wall of the contact block. A spray head is connected to the top of the cleaning box, and a waterproof ring is provided on the outer side of the second punching head.
10. The method for using the automobile parts stamping device according to any one of claims 1 to 9, characterized in that: The method of use comprises the following steps: S1. Use the control module to control the punching frame to drive the punching head to punch the plate in the direction of the lower template, and perform punching processing on the position where the parts need to be processed holes; S2, push the sliding frame by the electric push rod to push the punched part plate between the punch head 2 and the buffer, and the control module controls the punching frame to drive the punch head 2 to punch the processing hole. During the pressing process, the punch head 2 contacts the contact block, so that the push rod pushes the piston plate 2 to squeeze the cleaning liquid out of the spray head, so that the cleaning liquid is sprayed to the root of the burr on the edge of the processing hole; S3, as the punch head 2 continues to move downward, the fixed block slides in the spiral groove of the connecting rod, causing the connecting rod to rotate during the downward movement. As the sliding block moves downward, under the traction and guidance of the connecting plate 1, the mounting frame connected to the end of the connecting plate 1 is moved to the edge of the hole close to the plate through the flipping of the connecting shaft. The auxiliary pulley performs auxiliary sliding on the bottom surface of the plate, and the deburring scraper contacts the edge of the burr debris generated by the downward punching. When the mounting frame is driven by the connecting rod to rotate, the deburring scraper continues to scrape the root of the downward burr generated by the punching. S4. The end of the second punch head contacts the top of the filling box. The two rubber plugs are opened by the extrusion force of the filling needle. The filling needle passes through the inner pipeline of the second punch head. The second punch head squeezes the filling box downward. By squeezing the oil, the oil enters the interior of the filling box through the pipeline, enters the internal channel of the second punch head from the inside of the filling needle, and flows out from the drip hole. When the hydraulic cylinder is reset, the second punch head moves upward, and the oil flowing out of the drip hole adheres to the outside of the second punch head and contacts the inside of the punch hole, so that an oil film is formed inside the punch hole to protect the processed surface from rust.
Citation Information
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