Measuring device for steel cord samples
By designing a steel cord sample measurement device combining laser ranging and pressure sensor in a tire manufacturer, the problems of large errors and low efficiency of manual measurement are solved, and high-precision and high-efficiency steel cord sample measurement is achieved.
Patent Information
- Application Number
- CN202110608161.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-06-01
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2041-06-01
AI Technical Summary
The existing tire manufacturers have large errors and low efficiency by manually measuring the steel cord samples, which consumes manpower.
Design a measuring device for steel cord samples, adopting active disc and driven groove wheel structure, combining laser ranging sensor and pressure sensor, drive the driven groove wheel cycle rotation through active disc, and use weighing arm and photoelectric sensor to measure Thickness and quality of steel cord.
High-precision and high-efficiency steel cord sample measurement is achieved, reducing manpower intervention and improving the accuracy and efficiency of measurement.
Smart Images

Figure CN113514099B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of testing devices for tire production, in particular to a measuring device for steel cord samples. Background Art
[0002] As we all know, steel cord is a semi-finished product for manufacturing tires. It has rubber material on the surface and steel wire inside. Whether the parameters of steel cord are qualified or not directly affects the quality of the final tire. At present, tire manufacturers still measure steel cord samples by manual measurement. In this process, affected by human factors, the measurement error is large, the measurement efficiency is low, and it consumes manpower. Summary of the invention
[0003] In order to overcome the deficiencies of the prior art, the present invention provides a measuring device for a steel cord sample, which has high measuring accuracy and high efficiency.
[0004] The technical solution adopted by the present invention to solve its technical problems is: a measuring device for a steel cord sample, provided with a driving disk and a driven groove wheel, characterized in that a cylindrical pin is fixed on the upper disk surface of the driving disk, the driving disk can rotate around its own central axis, the driven groove wheel is processed with 4 evenly distributed radial grooves, two adjacent radial grooves in a plane form an angle of 90 degrees, and the two adjacent radial grooves are connected by an arc surface, the cylindrical pin enters the radial groove and drives the driven groove wheel to rotate and stop periodically around its own central axis, the driven groove wheel is provided with a thickness measuring hole, the axial center position of the driven groove wheel and the thickness measuring hole is respectively provided with a set of laser ranging sensors, a weighing arm is horizontally provided above the driven groove wheel, and a pressure sensor is provided in the weighing arm.
[0005] The present invention can also be achieved by the following measures:
[0006] The upper side surface of the driven groove wheel is processed with a square groove.
[0007] The weighing arm comprises an electromagnetic rod and a measuring rod, the electromagnetic rod and the measuring rod are connected by a connecting rod, and a pressure sensor is arranged inside the connecting rod; a photoelectric sensor transmitting end is installed on the measuring rod, and a photoelectric sensor receiving end is installed on the electromagnetic rod; an electromagnetic coil is vertically installed at one end of the electromagnetic rod, and the electromagnetic coil is electrically connected to a control unit, and the control unit controls the on and off of the current of the electromagnetic coil.
[0008] The other end of the weighing arm is hinged with a weighing arm power assembly, and the weighing arm power assembly drives the weighing arm to move in a plane around the hinge shaft.
[0009] The driven sheave is provided with four evenly distributed thickness measuring holes, and a set of laser distance measuring sensors is respectively provided at the axis center position of the driven sheave and one of the thickness measuring holes.
[0010] The beneficial effects of the present invention are that the thickness of the steel cord fabric sample is measured by a laser distance measuring sensor, and the mass of the steel cord fabric sample is measured by a pressure sensor, with high measurement accuracy, strong practicability, high efficiency and labor saving. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] The present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0012] Figure 1 A schematic diagram of the structure of the present invention.
[0013] Figure 2 It is a structural schematic diagram of the weighing arm of the present invention.
[0014] Figure 3 It is a schematic diagram of the structure of the driven sheave of the present invention.
[0015] In the figure, 1. active disk, 2. driven groove wheel, 2-1. thickness measuring hole, 2-2. radial groove, 3. laser ranging sensor, 4. weighing arm, 4-1. electromagnetic rod, 4-2. connecting rod, 4-3. measuring rod, 4-4. photoelectric sensor transmitting end, 4-5. photoelectric sensor receiving end, 4-6. electromagnetic coil, 5. weighing arm power assembly. DETAILED DESCRIPTION
[0016] exist Figure 1 , Figure 2 , Figure 3In the present invention, a driving disk 1 and a driven sheave 2 are provided. A cylindrical pin is fixed on the upper disk surface of the driving disk 1. The driving disk 1 can rotate around its own central axis. The driven sheave 2 is processed with 4 evenly distributed radial grooves 2-2. Two adjacent radial grooves 2-2 in a plane form an angle of 90 degrees. The two adjacent radial grooves 2-2 are connected by an arc surface. A square groove is processed on the upper side surface of the driven sheave 2. The cylindrical pin enters the radial groove 2-2 and drives the driven sheave 2 to rotate and stop periodically around its own central axis. The driven sheave 2 is provided with 4 evenly distributed thickness measuring holes 2-1. A set of laser distance measuring sensors 3 are respectively provided at the axis center positions of the driven sheave 2 and the thickness measuring holes 2-1. A weighing arm 4 is horizontally provided above the driven sheave 2. A pressure sensor is provided in the weighing arm 4. The weighing arm 4 includes an electromagnetic rod 4-1 and a measuring rod 4-3. The electromagnetic rod 4-1 and the measuring rod 4-3 are connected by a connecting rod 4-2. A pressure sensor is arranged inside the connecting rod 4-2. A photoelectric sensor transmitting end 4-4 is installed on the measuring rod 4-3, and a photoelectric sensor receiving end 4-5 is installed on the electromagnetic rod 4-1. An electromagnetic coil 4-6 is vertically installed at one end of the electromagnetic rod 4-1. The electromagnetic coil 4-6 is electrically connected to a control unit. The control unit controls the on and off of the current of the electromagnetic coil 4-6. The other end of the weighing arm 4 is hinged with a weighing arm power assembly 5. The weighing arm power assembly 5 drives the weighing arm 4 to move in a plane around the hinge axis. The weighing arm power assembly 5 is a cylinder device. The telescopic rod of the cylinder is hinged with the end of the weighing arm 4 through a pin shaft. The weighing arm power assembly 5 drives the weighing arm 4 to move in a plane.
[0017] When the cylindrical pin on the driving disk 1 enters the radial groove 2-2, it drives the driven groove wheel 2 to rotate. When the cylindrical pin leaves the radial groove 2-2, the driven groove wheel 2 stops moving until the next time the cylindrical pin enters another radial groove. In this way, the driven groove wheel 2 performs intermittent rotational motion.
[0018] The cut square steel cord fabric sample is placed in the square groove of the driven groove wheel 2. A thickness measuring hole 2-1 is provided at each corner of the square groove. The laser ranging sensor 3 at the center of the thickness measuring hole 2-1 axis detects the thickness of the four corners of the square sample. The laser ranging sensor 3 at the center of the driven groove wheel 2 axis detects the thickness of the center of the square sample.
[0019] The on and off of the current of the electromagnetic coil 4-6 on the electromagnetic rod 4-1 is controlled by the photoelectric sensor. When the electromagnetic coil 4-6 is energized, the electromagnetic rod 4-1 becomes magnetic and the sample is attracted to the electromagnetic rod 4-1 by the magnetic force, thereby affecting the change of the pressure sensor of the connecting rod 4-2. The quality is then analyzed by the data module.
[0020] The above are only preferred specific implementations of this embodiment, but the protection scope of this embodiment is not limited to this. Any technician familiar with the technical field can make equivalent replacements or changes based on the technical solution and inventive concept of this embodiment within the technical scope disclosed in this embodiment, which should be covered by the protection scope of this embodiment.
Claims
1. A measuring device for a steel cord sample, comprising a driving disc and a driven sheave, wherein: A cylindrical pin is fixed on the upper disk surface of the active disk, and the active disk can rotate around its own central axis. The driven groove wheel is processed with 4 evenly distributed radial grooves. Two adjacent radial grooves in a plane form an angle of 90 degrees, and the two adjacent radial grooves are connected by an arc surface. The cylindrical pin enters the radial groove and drives the driven groove wheel to rotate and stop periodically around its own central axis. The driven groove wheel is provided with a thickness measuring hole. The center position of the driven groove wheel and the thickness measuring hole is respectively provided with a set of laser distance measuring sensors. A weighing arm is horizontally provided above the driven groove wheel, and a pressure sensor is provided in the weighing arm. A square groove is processed on the upper side of the driven groove wheel; the weighing arm includes an electromagnetic rod, a measuring Rod, the electromagnetic rod and the measuring rod are connected by a connecting rod, and a pressure sensor is arranged in the connecting rod; a photoelectric sensor transmitting end is installed on the measuring rod, and a photoelectric sensor receiving end is installed on the electromagnetic rod; an electromagnetic coil is vertically installed at one end of the electromagnetic rod, and the electromagnetic coil is electrically connected to a control unit, and the control unit controls the on-off of the current of the electromagnetic coil; a weighing arm power assembly is hinged at the other end of the weighing arm, and the weighing arm power assembly drives the weighing arm to move around the hinge axis in a plane; 4 evenly distributed thickness measuring holes are arranged on the driven groove wheel, and a set of laser ranging sensors are respectively arranged at the axial center position of the driven groove wheel and one of the thickness measuring holes.
Citation Information
Patent Citations
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