Window fixture composite structure and display device manufacturing device
By introducing a protective cover and a bent fixture part into the window fixture composite structure, the problem of interference between the display panel and the printed circuit film and the window fixture is solved, and better adhesion characteristics and picture driving effect are achieved.
Patent Information
- Application Number
- CN202110256295.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Priority Date
- 2020-04-22
- Filing Date
- 2021-03-09
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2041-03-09
AI Technical Summary
When manufacturing a curved display device, interference may occur between the display panel and the printed circuit film and the window fixture, resulting in poor picture driving.
A window fixture composite structure including a protective cover is adopted, the structure includes a main fixture part, a bent short-side fixture part and a long-side fixture part. The protective cover is coupled to the second short-side fixture part to prevent display panels and printing. Interference between the circuit film and the window fixture.
It effectively prevents interference between the display panel and the printed circuit film and the window fixture, improves the adhesion characteristics between the display panel and the window, and avoids poor picture driving.
Smart Images

Figure CN113539064B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to a window fixture composite structure, a manufacturing device for a display device, and a manufacturing method for a display device. More specifically, it relates to a window fixture composite structure including a protective cover, and to a manufacturing device and a manufacturing method for a display device in which a display panel and a curved window of the display device are bonded to each other. Background Art
[0002] Electronic devices such as smartphones, tablet PCs, digital cameras, notebook computers, navigation devices, and smart TVs that provide images to users include display devices for displaying images. The display device includes a display panel that generates and displays images and various input devices.
[0003] Among display devices, an organic light emitting display device uses an organic light emitting element that generates light by recombination of electrons and holes to display images. The organic light emitting display device can have a fast response speed, high brightness, a large viewing angle, and can be driven with low power consumption.
[0004] Recently, curved display devices that display images not only on the front but also on the side (or curved surface) are widely used. The curved display device may include a curved window and a curved display panel attached to the curved window. The curved window and the curved display panel may have shapes corresponding to the shape of the curved display device.
[0005] An external device such as a driver chip and / or a printed circuit film may be mounted on one side of the side portion of the curved display panel. The length of the side portion may be longer than the other side portions of the curved display panel. In addition, with the application of the new generation of mobile communication technology (5G), more channels are required, so the length of the printed circuit film tends to be longer.
[0006] Accordingly, when the curved window fixed to the window fixture is laminated with the curved display panel, the side surface portion having a longer length than other side surfaces and on which an external device is mounted and the printed circuit film may interfere with the window fixture, which may result in poor screen driving. Summary of the invention
[0007] The technical problem to be solved by the present invention is to provide a window fixture composite structure capable of preventing interference between a display panel and a printed circuit film and the window fixture.
[0008] The technical problem to be solved by the present invention is to provide a manufacturing device for a display device including a window fixture composite structure capable of preventing interference between a display panel and a printed circuit film and the window fixture.
[0009] The technical problem to be solved by the present invention is to provide a method for manufacturing a display device capable of preventing interference between a display panel and a printed circuit film and a window fixture.
[0010] The technical problems of the present invention are not limited to the technical problems mentioned above, and other technical problems not mentioned can be clearly understood by those skilled in the art through the following content.
[0011] A window clamp composite structure according to one embodiment for solving the technical problem includes: a window clamp; and a protective cover connected to the window clamp, wherein the window clamp includes: a main clamp portion, including a long side extending along a first direction and a short side extending along a second direction intersecting the first direction; a first short side clamp portion, which is bent and extended along the thickness direction from a short side of the main clamp portion on one side of the first direction of the main clamp portion; and a second short side clamp portion, which is bent and extended along the thickness direction from the other short side of the main clamp portion on the other side of the first direction of the main clamp portion, wherein the protective cover is combined with the second short side clamp portion.
[0012] The window clamp may also include: a first long side clamp portion, which is bent and extended along the thickness direction from a long side of the main clamp portion on one side of the second direction of the main clamp portion; and a second long side clamp portion, which is bent and extended along the thickness direction from the other long side of the main clamp portion on the other side of the second direction of the main clamp portion.
[0013] The window fixture may include an inner surface, an outer surface that is an opposite surface of the inner surface, and a lower surface connecting the inner surface and the outer surface, and the protection cover may cover the lower surface of the second short side fixture part.
[0014] The protection cover may be coupled to the lower surface of the second short side clamping part.
[0015] The window fixture may further include a protrusion protruding from the lower surface of the second short side fixture portion, and the protection cover may further include a receiving groove corresponding to the protrusion, wherein the protrusion is received in the receiving groove.
[0016] The window fixture may further include a magnet disposed in the second short side fixture portion, and the protection cover may include a conductive substance.
[0017] The window clamp can be configured to place a window on the inner surface, and a first end portion of the window adjacent to the second short side clamp portion can be configured to protrude further in a downward direction than a lower surface of the second short side clamp portion, and the window may include an inner surface, an outer surface serving as an opposite side of the inner surface, and a lower surface connecting the inner surface and the outer surface, and the protective cover can be configured to cover the outer surface of the window and the lower surface of the window.
[0018] The window clamp can be configured to place a window on the inner surface, the lower surface of the second short side clamp portion can be configured to protrude further in the downward direction than the first end portion of the window adjacent to the second short side clamp portion, the window may include an inner surface, an outer surface which is the opposite side of the inner surface, and a lower surface connecting the inner surface and the outer surface, and the protective cover can be configured to cover the lower surface of the window and a portion of the inner surface of the second short side clamp portion.
[0019] The window clamp may include an inner surface, an outer surface serving as the opposite side of the inner surface, and a lower surface connecting the inner surface and the outer surface; the protective cover may cover the lower end portion of the outer surface of the second short side clamp portion and the lower surface; the protective cover may be combined with the outer surface of the second short side clamp portion; the window clamp may further include a protrusion protruding from the outer surface of the second short side clamp portion; the protective cover may further include a receiving groove corresponding to the protrusion; the protrusion is received in the receiving groove.
[0020] A manufacturing device for a display device according to one embodiment for solving the other technical problem includes: a table; a shape pad, on the table; and a window clamp composite structure, arranged on the shape pad and including a window clamp and a protective cover connected to the window clamp, wherein the window clamp includes: a main clamp portion, including a long side extending along a first direction and a short side extending along a second direction intersecting the first direction; a first short side clamp portion, which is bent and extended along the thickness direction from a short side of the main clamp portion on one side of the first direction of the main clamp portion; and a second short side clamp portion, which is bent and extended along the thickness direction from the other short side of the main clamp portion on the other side of the first direction of the main clamp portion, wherein the protective cover is combined with the second short side clamp portion.
[0021] The window clamp may also include: a first long side clamp portion, which is bent and extended along the thickness direction from a long side of the main clamp portion on one side of the second direction of the main clamp portion intersecting the first direction; and a second long side clamp portion, which is bent and extended along the thickness direction from the other long side of the main clamp portion on the other side of the second direction of the main clamp portion.
[0022] It may further include: a guide film arranged between the shape pad and the window clamp composite structure; a clamp fixing an end of the guide film; and a guide roller connected to the clamp and arranged on the guide film.
[0023] The guide film may include: a main film portion; a first film portion, located on one side of a first direction of the main film portion; a second film portion, located on the other side of the first direction of the main film portion; a third film portion, located on one side of a second direction of the main film portion intersecting the first direction; and a fourth film portion, located on the other side of the second direction of the main film portion, wherein the main film portion may be arranged to overlap with the shape pad along the thickness direction.
[0024] There may be a plurality of clamping members, and the plurality of clamping members may be configured to respectively stretch and fix an end portion of the first membrane portion, an end portion of the second membrane portion, an end portion of the third membrane portion, and an end portion of the fourth membrane portion.
[0025] There may be a plurality of guide roller portions, each of which may be connected to the clamping member and arranged between the end portions of the first to fourth membrane portions and the main membrane portion, and each of which may be configured to lower the first to fourth membrane portions.
[0026] A method for manufacturing a display device for solving the further technical problem may include the following steps: arranging a display panel including a main display area and a plurality of edge areas connected to the main display area on a shape pad, wherein the main display area includes a long side extending along a first direction and a short side extending along a second direction intersecting the first direction; curving each of the edge areas of the display panel; and attaching a curved window to each of the curved edge areas of the display panel using a window fixture composite structure, wherein the plurality of edge areas may include a first edge area on one side of the main display area in the second direction, a second edge area on the other side of the main display area in the second direction, and a third edge area on the other side of the main display area in the second direction. An edge area, a third edge area on one side of the first direction of the main display area, and a fourth edge area on the other side of the first direction of the main display area that is longer than the third edge area. The window clamp composite structure may include a window clamp and a protective cover connected to the window clamp. The window clamp may include: a main clamp portion corresponding to the main display area; a first long side clamp portion covering the first edge area; a second long side clamp portion covering the second edge area; a first short side clamp portion covering the third edge area; and a second short side clamp portion covering the fourth edge area. The protective cover may be combined with the second short side clamp portion.
[0027] The display panel may further include: a driving chip disposed in the first pad area of the fourth edge area; and a printed circuit film disposed in the second pad area of the fourth edge area.
[0028] In the step of arranging the display panel, the display panel can be arranged on a guide film on the shape pad, wherein the guide film may include: a main film portion, covering the main display area; a first film portion, covering the first edge area; a second film portion, covering the second edge area; a third film portion, covering the third edge area; and a fourth film portion, covering the fourth edge area.
[0029] In the step of arranging on the guide film on the shape pad, ends of each of the film portions except the main film portion may be fixed by clamps, respectively.
[0030] The step of curving the edge regions of the display panel may include the following step: using a guide roller portion connected to the clamping member to lower the film portions other than the main film portion, thereby bending the edge regions of the display panel from the main display region.
[0031] The step of attaching the curved window to the display panel with curved edge regions using a window clamp composite structure may include the following steps: lowering the curved window or raising the display panel, wherein the protective cover may cover the fourth edge region of the display panel.
[0032] Specific matters of other embodiments are included in the detailed description and drawings.
[0033] According to the window clamp composite structure, the manufacturing device of the display device and the manufacturing method of the display device according to one embodiment, interference between the display panel and the printed circuit film and the window clamp can be prevented.
[0034] Furthermore, the adhesion property between the display panel and the window can be improved.
[0035] The effects according to the embodiment are not limited to the above-exemplified contents, and more various effects are included in this specification. BRIEF DESCRIPTION OF THE DRAWINGS
[0036] Figure 1 is a perspective view of a window clamp composite structure according to one embodiment.
[0037] Figure 2 is along Figure 1 Cross-sectional view of the I-I' line cutting.
[0038] Figure 3 is a perspective view showing a curved window being fixed to a window fixture composite structure according to an embodiment.
[0039] Figure 4 is along Figure 3 Cross-sectional view of the II-II' line cutting.
[0040] Figure 5 is a perspective view of a display panel according to an exemplary embodiment.
[0041] Figure 6 It shows that according to Figure 5 A plan view of a fourth non-display area of a display panel, a driving chip and a printed circuit film.
[0042] Figure 7 It is a simulation diagram showing a situation where the protective cover supports the display panel and the printed circuit film on the outside during the lamination process between the curved window and the display panel.
[0043] Figure 8 is a cross-sectional view of a window clamp composite structure according to another embodiment.
[0044] Fig. 9 is a cross-sectional view of a window clamp composite structure according to yet another embodiment.
[0045] Fig.10 is a cross-sectional view of a window clamp composite structure according to yet another embodiment.
[0046] Fig.11 is a cross-sectional view of a window clamp composite structure according to yet another embodiment.
[0047] Fig.12 is a cross-sectional view of a window clamp composite structure according to yet another embodiment.
[0048] Fig.13 is a cross-sectional view of a window clamp composite structure according to yet another embodiment.
[0049] Fig.14 FIG. 4 is a perspective view of a manufacturing apparatus for a display device according to an embodiment.
[0050] Fig.15 is based on Fig.14 A cross-sectional view of a manufacturing apparatus for a display device.
[0051] Fig.16 is a flow chart of a method for manufacturing a display device according to an embodiment.
[0052] Fig.17 , Fig. 20 , Fig. 22 , Fig.24 as well as Fig.26 is a perspective view showing process steps of a method for manufacturing a display device according to an embodiment.
[0053] Fig.18 , Fig.19 , Fig.21 , Fig.23 , Fig.25 as well as Fig. 27 is a cross-sectional view showing process steps of a method for manufacturing a display device according to an embodiment.
[0054] Fig.28 3 is a diagram showing a situation in which pressure rises in a main display area adjacent to an edge area of a display panel during a lamination process between a display panel and a curved window.
[0055] Explanation of symbols:
[0056] 10: Window fixture composite structure
[0057] 20: Window fixture
[0058] 30: Protective cover
[0059] 100: Display device manufacturing device
[0060] PN: Display Panel
[0061] W: Surface Window
[0062] GF: Guide Film
[0063] FPC: Film Printed Circuit DETAILED DESCRIPTION
[0064] References and Attachments Figure 1 The advantages and features of the present invention and the methods for achieving these can be clearly seen from the embodiments described in detail below. However, the present invention can be presented in a variety of different forms and is not limited to the embodiments disclosed below. These embodiments are only provided to make the disclosure of the present invention complete and to fully inform the scope of the invention to those with ordinary knowledge in the technical field to which the present invention belongs. The present invention is defined only by the scope of the claims.
[0065] When an element or layer is mentioned as being "on" another element or layer, it includes a case where the element is immediately above the other element or where the other layer or element is interposed therebetween. Throughout the specification, the same reference numerals refer to the same constituent elements.
[0066] Although the terms first, second, etc. are used to describe various components, these components are obviously not limited to these terms. These terms are only used to distinguish one component from another component. Therefore, the first component mentioned below can obviously also be the second component within the technical concept of the present invention.
[0067] Hereinafter, specific embodiments will be described with reference to the accompanying drawings.
[0068] Figure 1 is a perspective view of a window clamp composite structure according to one embodiment.
[0069] Reference Figure 1 According to an embodiment, the window clamp composite structure 10 may include a window clamp 20 and a protection cover 30 connected to the window clamp 20. The window clamp 20 may include a main clamp portion 21 and at least one side clamp portion connected to the main clamp portion 21.
[0070] The main clamp part 21 may have a rectangular shape in a plane. For example, the main clamp part 21 may include long sides extending in the first direction DR1 and short sides extending in the second direction DR2. The main clamp part 21 may be located in a plane including the first direction DR1 and the second direction DR2.
[0071] In the following embodiments, the first direction DR1 and the second direction DR2 are different directions and intersecting each other, for example, directions intersecting vertically in a plan view. The third direction DR3 is a direction intersecting a plane where the first direction DR1 and the second direction DR2 are located, for example, a direction intersecting vertically with both the first direction DR1 and the second direction DR2. Figure 1 In the embodiment, the first direction DR1 may be the same as the extending direction of the long side of the main clamp part 21, and the second direction DR2 may be the same as the extending direction of the short side of the main clamp part 21. However, the directions mentioned in the embodiment should be understood as relatively opposite directions, and the embodiment is not limited to the mentioned directions.
[0072] There may be a plurality of side clamp parts. The plurality of side clamp parts may be bent and extended from each side of the main clamp part 21 in the thickness direction (e.g., the third direction DR3). For example, the plurality of side clamp parts may include a first long side clamp part 22, a second long side clamp part 23, a first short side clamp part 24, and a second short side clamp part 25.
[0073] The first long side clamp portion 22 can be bent (or bent) along the thickness direction and extended from the other long side of the second direction DR2 of the main clamp portion 21, the second long side clamp portion 23 can be bent (or bent) along the thickness direction and extended from one long side of the second direction DR2 of the main clamp portion 21, the first short side clamp portion 24 can be bent (or bent) along the thickness direction and extended from one short side of the first direction DR1 of the main clamp portion 21, and the second short side clamp portion 25 can be bent (or bent) along the thickness direction and extended from the other short side of the main clamp portion 21 along the first direction DR1.
[0074] The window fixture 20 can play a role in fixing the curved window described later. The curved window can include a main window portion corresponding to the main fixture portion 21 of the window fixture 20 and a side window portion corresponding to each fixture portion 22 to 25. The side window portion can be bent and extended from each edge of the main window portion in the thickness direction. The degree (or angle) of each fixture portion 22 to 25 bent from the main fixture portion 21 can be the same as or smaller than the degree of each side window portion of the curved window bent from the main window portion.
[0075] For example, each side window portion can be bent and extended from the boundary (or side) with the main window portion in a manner having a predetermined curvature with the boundary (or side) of the main window portion, and can extend in the thickness direction at the point where the bending ends. In this case, from the perspective of conformity with the side window portion, each clamp portion 22 to 25 can be bent and extended from the boundary (side of the main clamp portion 21) with the main clamp portion 21 in a manner having a predetermined curvature with the boundary (side of the main clamp portion 21), and can extend in the thickness direction at the point where the bending ends.
[0076] In some embodiments, each side window portion may be bent from the boundary (or edge) with the main window portion in a substantially non-curvature manner (bent at approximately 90°) and extend in the thickness direction. In this case, each clamp portion 22 to 25 may be bent from the boundary (edge of the main clamp portion 21) with the main clamp portion 21 in a substantially non-curvature manner (bent at approximately 90°) and extend in the thickness direction.
[0077] The lengths extending along the extending directions of the respective clip portions 22 to 25 (eg, the second direction DR2 in the case of the long-side clip portions and the first direction DR1 in the case of the short-side clip portions) may be the same as each other.
[0078] Each of the clamp parts 22 to 25 may be connected to the main clamp part 21, but may be arranged to be separated from each of the adjacent clamp parts 22 to 25. For example, the first long side clamp part 22 may be arranged to be separated from the adjacent second short side clamp part 25 and the first short side clamp part 24, and the second long side clamp part 23 may be arranged to be separated from the adjacent second short side clamp part 25 and the first short side clamp part 24. However, it is not limited thereto, and each of the clamp parts 22 to 25 may be connected to each other.
[0079] The protection cover 30 may be connected to at least one side clamp portion. For example, the protection cover 30 may be connected to the second short side clamp portion 25.
[0080] The protective cover 30 may include a conductive material. For example, the protective cover 30 may include a metal, a metal alloy, or a metal oxide. For example, the protective cover 30 may include aluminum (Al) or stainless steel (SUS), etc., but is not limited thereto.
[0081] Figure 2 is along Figure 1 Cross-sectional view of the I-I' line cutting.
[0082] Reference Figure 2 , the window fixture 20 may include an inner surface 20a, an outer surface 20b, and a lower surface 20c connecting the inner surface 20a and the outer surface 20b. As described later, the curved window may be directly located on the inner surface 20a of the window fixture 20. In this case, the curved window may be in direct contact with the inner surface 20a of the window fixture 20, and may be spaced apart from the outer surface 20b of the window fixture 20.
[0083] The curved window plays a role in protecting the display panel PN. The curved window can be made of a transparent material. For example, the curved window can be made of glass or plastic.
[0084] In the case where the curved window includes glass, the glass may be ultra-thin glass (UTG: Ultra Thin Glass) to thin film glass. In the case where the glass is composed of an ultra-thin film or a thin film, it may have flexible properties and may be able to bend, fold, and curl. For example, the thickness of the glass may be in the range of 10 μm to 300 μm, specifically, glass with a thickness of 30 μm to 80 μm or about 50 μm may be applicable. The glass of the curved window may include soda-lime glass, alkali aluminosilicate glass, borosilicate glass, or lithium aluminosilicate glass. In order to have greater strength, the glass of the curved window may include chemically strengthened glass or thermally strengthened glass. Chemical strengthening may be achieved by an ion exchange treatment process in an alkaline salt. The ion exchange treatment process may also be performed more than twice.
[0085] In the case where the curved window includes plastic, it can be more advantageous in presenting flexible characteristics such as folding. Examples of plastics that can be applied to the curved window include, but are not limited to, polyimide, polyacrylate, polymethyl methacrylate (PMMA: polymethylmethacrylate), polycarbonate (PC: polycarbonate), polyethylene naphthalate (PEN: polyethylenenaphthalate), polyvinylidene chloride (polyvinylidene chloride), polyvinylidene difluoride (PVDF: polyvinylidene difluoride), polystyrene, ethylene vinyl alcohol copolymer (ethylene vinylalcohol copolymer), polyethersulfone (PES: polyethersulphone), polyetherimide (PEI: polyetherimide), polyphenylene sulfide (PPS: polyphenylenesulfide), polyallylate, triacetyl cellulose (TAC: tri-acetyl cellulose), cellulose acetate propionate (CAP: cellulose acetate propionate), etc. The plastic curved window can be constructed to include one or more of the plastic substances listed above.
[0086] The inner surface 20a and the outer surface 20b of the window fixture 20 may be located at the main fixture portion 21, the first short side fixture portion 24, and the second short side fixture portion 25, respectively. The lower surface 20c of the window fixture 20 may be located at the short side fixture portions 24 and 25.
[0087] The window fixture 20 may further include a protrusion PT protruding from the lower surface 20c of the second short side fixture portion 25 in the thickness direction (e.g., the third direction DR3). The protrusion PT may be located at the center of the lower surface 20c of the second short side fixture portion 25, but the position of the protrusion PT on the lower surface 20c of the second short side fixture portion 25 is not limited thereto. The protrusion PT may function as a combination between the window fixture 20 and the protective cover 30.
[0088] The protective cover 30 may include a receiving groove H corresponding to the protrusion PT of the window fixture 20. The protrusion PT of the window fixture 20 may be received in the receiving groove H of the protective cover 30 so that the protective cover 30 and the window fixture 20 may be combined with each other. The shape of the protrusion PT and the shape of the receiving groove H may be designed in various ways so that the protrusion PT can be clamped in the receiving groove H.
[0089] The protective cover 30 and the window fixture 20 can be combined by various widely known combination relationships. As one example, as described above, the protective cover 30 and the window fixture 20 can be combined in a manner that the protrusion PT is clamped into the receiving groove H. As another example, the receiving groove H can be formed as a nut, and the protrusion PT can be formed as a bolt, so that the protective cover 30 and the window fixture 20 can be combined in a bolt / nut manner. In addition, the receiving groove H and the protrusion PT can also be combined by an adhesive.
[0090] The outer side of the protective cover 30 may be aligned with the outer surface 20b of the window fixture 20, and the inner side of the protective cover 30 may protrude inwardly from the inner surface 20a of the window fixture 20. The curved window described below may be located at the portion where the inner side of the protective cover 30 protrudes inwardly from the inner surface of the window fixture 20.
[0091] Figure 3 is a perspective view showing a curved window being fixed to a window fixture composite structure according to an embodiment. Figure 4 is along Figure 3 Cross-sectional view of the II-II' line cutting.
[0092] Reference Figure 3 as well as Figure 4 , the curved window W may be arranged on the inner surface 20a of the window fixture 20. The main window portion may be arranged to correspond to the main fixture portion 21, and each side window portion may be arranged to correspond to each fixture portion 22 to 25. For example, the first side window portion may correspond to the first long side fixture portion 22, the second side window portion may correspond to the second long side fixture portion 23, the third side window portion may correspond to the first short side fixture portion 24, and the fourth side window portion may correspond to the second short side fixture portion 25.
[0093] Each side window portion is not bent from the initial main window portion, but is located in the same plane as the initial main window portion. If the initial main window portion and the side window portions that are not bent from the initial main window portion are fixed to the window clamp 20 and arranged, then the side window portions that are not bent from the initial main window portion can be bent from the main window portion along the thickness direction according to the corresponding shape of the clamps 22 to 25.
[0094] The degree to which each side window portion of the curved window W is bent from the main window portion may be the same as or greater than the degree (or angle) to which each clamp portion 22 to 25 is bent from the main clamp portion 21 .
[0095] In order to connect the curved window W with the display panel PN described later (see Figure 5) between the laminated parts, the window fixture 20 can play the role of fixing the curved window W. For example, the method of fixing the curved window W as the window fixture 20 may include fixing by means of a vacuum hole. Specifically, a vacuum hole can be formed in the main fixture part 21 of the window fixture 20 where the curved window W is arranged and at least a part of each fixture part 22 to 25, and the curved window W can be fixed to the window fixture 20 through the vacuum hole. However, the method of fixing the curved window W by the window fixture 20 is not limited to this, and a variety of widely known technologies can also be applied.
[0096] The curved window W may include an inner surface, an outer surface, and a lower surface connecting the inner surface of the curved window W and the outer surface of the curved window W. If the curved window W is fixed to the window fixture 20 via the vacuum hole, the outer surface of the curved window W may directly contact the inner surface 20 a of the window fixture 20 .
[0097] The lower surface 20c of each clamp portion 21 to 25 of the window clamp 20 may be aligned with the end (or lower surface) of the side window portion corresponding to each clamp portion 21 to 25 of the curved window W. The protective cover 30 may cover the end (or lower surface) of the second side window portion of the curved window W, the lower surface 20c of the second short side clamp portion 25, and the protrusion PT in the thickness direction. The protective cover 30 may directly contact the end (or lower surface) of the second side window portion of the curved window W and the lower surface 20c of the second short side clamp portion 25.
[0098] When the curved window W and the display panel (refer to Figure 5 During the lamination process of the display panel PN), the protective cover 30 can prevent the printed circuit film FPC (refer to Figure 5 The printed circuit film FPC) is bent, the edge area of the display panel PN is bent, and the printed circuit film FPC is attached.
[0099] Figure 5 is a perspective view of a display panel according to an exemplary embodiment. Figure 6 It shows that according to Figure 5 A plan view of a fourth non-display area of a display panel, a driving chip and a printed circuit film.
[0100] Reference Figure 5 as well as Figure 6 Examples of the display panel PN may include an organic light emitting display panel, a micro LED display panel, a nano LED display panel, a quantum dot light emitting display panel, a liquid crystal display panel, a plasma display panel, a field emission display panel, an electrophoretic display panel, an electrowetting display panel, etc. Hereinafter, as an example of the display panel PN, a case where an organic light emitting display panel is applied is shown.
[0101] The shape of the display panel PN may be substantially the same as that of the curved window W.
[0102] The display panel PN may include a main area and an edge area located around the main area. The main area of the display panel PN may be located at the center of the display panel PN, and the edge area of the display panel PN may be located at the edge of the main area. A main display area DA0 for displaying a picture may be located in the main area of the display panel PN. A plurality of pixels may be arranged in the main display area DA0.
[0103] The edge area may be located at an edge portion of the display area DA0 .
[0104] The first edge region may be located on one side of the second direction DR2 of the main display area DA0, the second edge region may be located on the other side of the second direction DR2 of the main display area DA0, the third edge region may be located on one side of the first direction DR1 of the main display area DA0, and the fourth edge region may be located on the other side of the first direction DR1 of the main display area DA0. Each edge region may be connected to the main display area DA0.
[0105] The outer contour of the first edge region may include: a first contour having a curved shape protruding toward one side of the first direction DR1 and one side of the second direction DR2 and adjacent to the fourth edge region; a second contour extending along the first direction DR1; and a third contour symmetrical to the first contour with respect to the second direction DR2 and adjacent to the third edge region. The first to third contours may be connected in sequence.
[0106] An outer contour of the second edge region may be symmetrical to an outer contour of the first edge region based on the first direction DR1.
[0107] The outer contour of the third edge region may include: a fourth contour, adjacent to the first edge region and having a curved shape protruding toward one side of the first direction DR1 and one side of the second direction DR2; a fifth contour, extending along the second direction DR2; and a sixth contour, symmetrical to the fourth contour with respect to the first direction DR1 and adjacent to the second edge region.
[0108] The fourth edge region may include: a seventh contour extending from the first edge region along the other side of the first direction DR1 and the other side of the second direction DR2; an eighth contour connected to the seventh contour and extending along the other side of the first direction DR1; a ninth contour connected to the eighth contour and extending along one side of the second direction DR2; a tenth contour connected to the ninth contour and extending along the other side of the first direction DR1; an eleventh contour connected to the tenth contour and extending along the other side of the second direction DR2; a twelfth contour connected to the eleventh contour and symmetrical with the tenth contour based on the first direction DR1; a thirteenth contour connected to the twelfth contour and symmetrical with the ninth contour based on the first direction DR1; a fourteenth contour connected to the thirteenth contour and symmetrical with the eighth contour based on the first direction DR1; a fifteenth contour connected to the fourteenth contour and symmetrical with the seventh contour based on the first direction DR1 and adjacent to the second edge region.
[0109] Each edge region may include a display region and a non-display region. The display region of each edge region may display a picture and include a plurality of pixels, and the non-display region of each edge region may not display a picture and does not include pixels.
[0110] The first edge area may include a first display area DA1 and a first non-display area NDA1, the second edge area may include a second display area DA2 and a second non-display area NDA2, the third edge area may include a third display area DA3 and a third non-display area NDA3, and the fourth edge area may include a fourth display area DA4 and a fourth non-display area NDA4.
[0111] The first display area DA1 may be located between the first non-display area NDA1 and the main display area DA0, the second display area DA2 may be located between the second non-display area NDA2 and the main display area DA0, the third display area DA3 may be located between the third non-display area NDA3 and the main display area DA0, and the fourth display area DA4 may be located between the fourth non-display area NDA4 and the main display area DA0.
[0112] The fourth non-display area NDA4 may include: a first sub-non-display area NDA41, connected to the fourth display area DA4; a second sub-non-display area NDA42, placing the first sub-non-display area NDA41 in the middle and separated from the fourth display area DA4; and a third sub-non-display area NDA43, placing the second sub-non-display area NDA42 in the middle and separated from the first sub-non-display area NDA41.
[0113] The outer contour of the first sub non-display area NDA41 may include: an interval from the location where the first sub non-display area NDA41 of the seventh contour intersects with the fourth display area DA4 to the location where the seventh contour intersects with the eighth contour; and an interval from the location where the first sub non-display area NDA41 of the fifteenth contour intersects with the fourth display area DA4 to the location where the fifteenth contour intersects with the fourteenth contour. The outer contour of the second sub non-display area NDA42 may include the eighth contour and the fourteenth contour. The outer contour of the third sub non-display area NDA43 may include the ninth contour, the tenth contour, the eleventh contour, the twelfth contour and the thirteenth contour.
[0114] The widths of the sub non-display areas NDA41, NDA42, and NDA43 extending along the second direction DR2 may be different from each other. For example, the width of the second sub non-display area NDA42 extending along the second direction DR2 may be smaller than the width of the first sub non-display area NDA41 extending along the second direction DR2 and the width of the third sub non-display area NDA43 extending along the second direction DR2.
[0115] A plurality of first pads connected to the driver chip IC and first signal lines connected to the first pads may be arranged in the third sub non-display area NDA43. The driver chip IC may be bonded to the first pads of the third sub non-display area NDA43. The driver chip IC may include a data integrated circuit and / or a sensing integrated circuit.
[0116] A plurality of second pads connected to the printed circuit film FPC and a second signal line connected to the second pad may be arranged at an end of the third sub non-display area NDA43. The printed circuit film FPC may be bonded to the second pad of the third sub non-display area NDA43. The printed circuit film FPC may further include a connector electrically connected to an external device. The printed circuit film FPC may transmit various drive signals applied through the connector to the driver chip IC and / or a plurality of pixels of each display area of the display panel PN.
[0117] Figure 5 Each edge region of the exemplary display panel PN shown may be bent and extended from the main display area DA0 along the thickness direction by a line deformation process of the display panel PN described later.
[0118] Figure 5 The edge regions of the exemplary display panel PN shown in the figure, which are bent from the main display area DA0 along the thickness direction by the linear deformation process, can be respectively connected to the curved window W (refer to Figure 3 ) is attached corresponding to the side window portion.
[0119] Figure 7It is a simulation diagram showing a situation where the protective cover supports the display panel and the printed circuit film on the outside during the lamination process between the curved window and the display panel.
[0120] Reference Figure 5 , Figure 6 as well as Figure 7 The first edge area of the display panel PN can be combined corresponding to the second side window portion of the curved window W, the second edge area can be combined corresponding to the first side window portion of the curved window W, the third edge area can be combined corresponding to the third side window portion of the curved window W, and the fourth edge area can be combined corresponding to the fourth side window portion of the curved window W.
[0121] In addition, since a driving chip IC and a printed circuit film FPC are also arranged in the fourth edge area of the display panel PN, the fourth edge area of the display panel PN can have a larger extension length than other first edge areas along the extension direction to the third edge areas (for example, the extension direction of the first edge area and the second edge area is the second direction DR2, and the extension direction of the third edge area and the fourth edge area is the first direction DR1).
[0122] Also, the printed circuit film FPC disposed in the fourth edge region may protrude further toward the outside than an end portion of the fourth edge region (the third sub non-display area NDA43 ).
[0123] As mentioned above, Figure 5 Each edge region of the exemplary display panel PN shown in the figure can be bent and extended from the main display region DA0 along the thickness direction by a linear deformation process of the display panel PN to be fixed to the window fixture 20 (refer to Figure 1 as well as Figure 2 ) of the fixture parts 22 to 25 (refer to Figure 1 as well as Figure 2 ) shape matches.
[0124] In an embodiment in which the lengths extending in the extending directions of the clamping portions 22 to 25 (for example, the second direction DR2 in the case of the long-side clamping portions and the first direction DR1 in the case of the short-side clamping portions) are the same as each other, the ends of the first edge region to the third edge region of the display panel PN may be aligned with the lower surface ( Figure 2 20c), however, the peripheral portion including the end of the fourth edge region of the display panel PN and the printed circuit film FPC may protrude further in the lower direction than the lower surface 20c of the second short side clamp portion 25. In other words, in the thickness direction, a large step difference may occur between the end of the printed circuit film FPC and the lower surface 20c of the second short side clamp portion 25 of the window clamp 20.
[0125] As described later, after the curved window W fixed to the window fixture 20 is brought into contact with the first bonding component AM1 arranged on a surface of the display panel PN, and a predetermined pressure is applied to the upper part of the window fixture 20 by a laminating device, the main window portion of the curved window W is first bonded to the main display area DA0 of the display panel PN, and the shape pad SP expands along the outer side of the first direction DR1 (hereinafter, the expansion direction) due to the predetermined pressure applied from the upper part. The shape pad SP expanded along the first direction DR1 can move the edge area of the display panel PN along the expansion direction, so that each edge area of the display panel PN can be bonded to the corresponding side window portion of the curved window W through the first bonding component AM1. The first bonding component AM1 can be an optically transparent bonding component. The optically transparent bonding component may include an optically transparent adhesive OCA or an optically transparent resin OCR.
[0126] However, during the process of combining the edge areas of the display panel PN with the corresponding side window portions of the curved window W through the first combining component AM1, the peripheral portion of the end portion of the fourth edge area of the display panel PN, which protrudes further in the downward direction than the lower surface 20c of the second short side clamp portion 25, and the printed circuit film FPC may be bent along the expansion direction due to the fourth side window portion of the curved window W and the second short side clamp portion 25.
[0127] like Figure 5 As shown, since a plurality of first pads connected to the driver chip IC, a first signal line connected to the first pad, a plurality of second pads connected to the printed circuit film FPC, and a second signal line connected to the second pad are arranged in the fourth edge region of the display panel PN, if the peripheral portion including the end of the fourth edge region is bent, the first signal line and the second signal line may be broken. The breakage of the first signal line and the second signal line may cause poor screen driving. In addition, if the printed circuit film FPC that transmits various driving signals to the driver chip IC and / or multiple pixels in each display area of the display panel PN is bent, the multiple circuit signal lines on the printed circuit film FPC may also be broken. The breakage of multiple circuit signal lines on the printed circuit film FPC may cause poor screen driving.
[0128] However, as described above, the window fixture composite structure 10 according to an embodiment may include a protective cover 30 covering the end (or lower surface) of the second side window portion of the curved window W and the lower surface 20c of the second short side fixture portion 25 in the thickness direction. The protective cover 30 may support the peripheral portion of the end of the fourth edge region of the display panel PN and the printed circuit film FPC which are more protruding than the lower surface 20c of the second short side fixture portion 25 in the lower direction on the outside (for example, along the expansion direction). More specifically, the protective cover 30 may be combined with the lower surface 20c of the second short side fixture portion 25, so as to play a role in compensating for the step difference between the peripheral portion of the end of the fourth edge region and / or the printed circuit film FPC and the second short side fixture portion 25.
[0129] Accordingly, in the process of combining each edge area of the display panel PN with the corresponding side window portion of the curved window W through the first combining component AM1, the peripheral portion of the end of the display panel PN including the fourth edge area and the printed circuit film FPC which protrude further in the downward direction than the lower surface 20c of the second short side clamp portion 25 can be prevented from bending along the expansion direction by the protective cover 30.
[0130] Therefore, it is possible to prevent the first signal line and the second signal line from being disconnected due to bending of the peripheral portion including the end portion of the fourth edge area and / or the printed circuit film FPC that transmits various driving signals to the driving chip IC and / or multiple pixels in each display area of the display panel PN, thereby preventing poor screen driving in advance.
[0131] Hereinafter, another embodiment of the window clip composite structure will be described. In the following embodiment, the same reference numerals are used for the same components as those in the previously described embodiment, and the description thereof will be omitted or simplified.
[0132] Figure 8 is a cross-sectional view of a window clamp composite structure according to another embodiment.
[0133] Reference Figure 8 According to the window fixture composite structure 11 of this embodiment and according to Figure 2 The window clamp composite structure 10 is different in that a magnet MG is arranged in the second short side clamp portion 25 .
[0134] In more detail, the window fixture composite structure 11 according to the present embodiment may be provided with a magnet MG in the second short side fixture portion 25. Since a magnetic force is generated between the magnet MG of the window fixture 20_1 and the protective cover 30_1 including a conductive material, the window fixture 20_1 and the protective cover 30_1 may be combined with each other. Figure 2The protrusion PT may not be formed on the protective cover 30_1. Figure 2 The receiving groove H.
[0135] Fig. 9 FIG. 1 is a cross-sectional view of a window fixture composite structure according to another embodiment. Fig. 9 In order to illustrate the protruding relationship between the curved window W and the window fixture 20_2, the curved window W is also illustrated.
[0136] Reference Fig. 9 According to the present embodiment, the window fixture composite structure 12 is different from the window fixture composite structure 12 according to the embodiment. Figure 2 The difference of the window fixture composite structure 10 is that the protection cover 30_2 also covers the outer surface 20 b of the second short side fixture portion 25 of the window fixture 20_2 .
[0137] To explain more specifically, in the window fixture composite structure 12 according to the present embodiment, the protection cover 30_2 may also cover the outer surface 20 b of the second short side fixture portion 25 of the window fixture 20_2 .
[0138] The protrusion PT may be formed to protrude outward from the outer surface 20b of the second short side clamp part 25, and the receiving groove H may be formed at a position covering the outer surface 20b of the second short side clamp part 25 of the window clamp 20_2 in order to receive the protrusion PT protruding outward from the outer surface 20b of the second short side clamp part 25. The protection cover 30_2 may be combined with the outer surface 20b of the second short side clamp part 25 of the window clamp 20_2.
[0139] Fig.10 is a cross-sectional view of a window clamp composite structure according to yet another embodiment.
[0140] Reference Fig.10 According to the present embodiment, the window fixture composite structure 13 is different from the window fixture composite structure 13 according to the embodiment. Figure 2 The difference between the window clamp composite structure 10 and the curved window W is that the end of the fourth side window portion of the curved window W protrudes further in the thickness direction than the lower surface 20c of the second short side clamp portion 25 of the window clamp 20_3.
[0141] To explain in more detail, in the window clamp composite structure 13 according to the present embodiment, the end of the fourth side window portion of the curved window W protrudes further in the thickness direction than the lower surface 20c of the second short side clamp portion 25 of the window clamp 20_3.
[0142] The protection cover 30_3 may also cover the outer surface and the lower surface of the fourth side window portion of the curved window W that protrudes further than the lower surface 20c of the second short side clamp portion 25 of the window clamp 20_3 in the thickness direction.
[0143] Fig.11is a cross-sectional view of a window clamp composite structure according to yet another embodiment.
[0144] Reference Fig.11 According to the present embodiment, the window fixture composite structure 14 is different from the window fixture composite structure 14 according to the embodiment. Fig.10 The difference of the window fixture composite structure 13 is that the protection cover 30_4 also covers the outer surface 20 b of the second short side fixture portion 25 of the window fixture 20_4 .
[0145] More specifically, in the window fixture composite structure 14 according to the present embodiment, the protective cover 30_4 may also cover the outer surface 20b of the second short side fixture portion 25 of the window fixture 20_4. In addition, in the window fixture composite structure 14 according to the present embodiment, the end of the fourth side window portion of the curved window W protrudes further than the lower surface 20c of the second short side fixture portion 25 of the window fixture 20_4 in the thickness direction.
[0146] The protrusion PT may be formed to protrude outward from the outer surface 20b of the second short side clamp part 25, and the receiving groove H may be formed at a position covering the outer surface 20b of the second short side clamp part 25 of the window clamp 20_4 in order to receive the protrusion PT protruding outward from the outer surface 20b of the second short side clamp part 25. The protection cover 30_4 may be combined with the outer surface 20b of the second short side clamp part 25 of the window clamp 20_4.
[0147] Fig.12 is a cross-sectional view of a window clamp composite structure according to yet another embodiment.
[0148] Reference Fig.12 The window fixture composite structure 15 according to this embodiment is different from the window fixture composite structure 15 according to Figure 2 The difference between the window clamp composite structure 10 and the window clamp 20_5 is that the lower surface 20c of the second short side clamp portion 25 of the window clamp 20_5 protrudes further than the end of the fourth side window portion of the curved window W in the thickness direction.
[0149] More specifically, in the window clamp composite structure 15 according to the present embodiment, the lower surface 20c of the second short side clamp portion 25 of the window clamp 20_5 protrudes further than the end of the fourth side window portion of the curved window W in the thickness direction.
[0150] The fourth side window portion of the curved window W can expose the lower end portion of the inner surface 20a of the second short side clamp portion 25, and the protective cover 30_5 can also cover the lower end portion of the inner surface 20a of the second short side clamp portion 25 exposed through the fourth side window portion of the curved window W.
[0151] Fig.13 is a cross-sectional view of a window clamp composite structure according to yet another embodiment.
[0152] Reference Fig.13 According to the present embodiment, the window fixture composite structure 16 is different from the window fixture composite structure 16 according to the embodiment. Fig.12 The window fixture composite structure 15 is different in that the protection cover 30_6 also covers the outer surface 20 b of the second short side fixture portion 25 of the window fixture 20_6 .
[0153] To be more specific, in the window clamp composite structure 16 according to this embodiment, the lower surface 20c of the second short side clamp portion 25 of the window clamp 20_6 can protrude further in the thickness direction than the end of the fourth side window portion of the curved window W, and the protective cover 30_6 can also cover the outer surface 20b of the second short side clamp portion 25 of the window clamp 20_6.
[0154] The protrusion PT may be formed to protrude outward from the outer surface 20b of the second short side clamp part 25, and the receiving groove H may be formed at a position of the outer surface of the outer surface 20b of the window clamp 20_6 in order to receive the protrusion PT protruding outward from the outer surface 20b of the second short side clamp part 25. The protective cover 30_6 may be combined with the outer surface 20b of the second short side clamp part 25 of the window clamp 20_6.
[0155] Hereinafter, the display device manufacturing apparatus 100 will be described. In the following embodiments, the same reference numerals are used for the same components as those in the previously described embodiments, and the description thereof will be omitted or simplified.
[0156] Fig.14 FIG. 4 is a perspective view of a manufacturing apparatus for a display device according to an embodiment. Fig.15 is based on Fig.14 A cross-sectional view of a manufacturing apparatus for a display device.
[0157] Reference Fig.14 as well as Fig.15 According to an embodiment, a manufacturing apparatus 100 of a display device may include Figures 1 to 7 The window fixture composite structure 10, the table ST, the shape pad SP, the clamps CL1 to CL4, the guide rollers GR1 to GR4 and the guide film GF are described. In the manufacturing device 100 of the display device, it is obvious that it can be applied to Figures 8 to 13 The window clip composite structures 11 to 16 described above are used in place of the window clip composite structure 10. Hereinafter, the manufacturing apparatus 100 of a display device to which the window clip composite structure 10 is applied will be mainly described.
[0158] The mesas ST may include a lowermost first mesa ST1 and an upper second mesa ST2 of the first mesa ST1. The mesas ST may function as a shape pad SP supporting the manufacturing apparatus 100 of the display device.
[0159] The shape pad SP may be arranged on the upper portion of the second table ST2. The planar shapes of the shape pad SP and the second table ST2 may have a rectangular shape. The size of the shape pad SP on the plane may be substantially the same as the size of the second table ST2 on the plane. The planar shapes of the shape pad SP and the second table ST2 may be similar to the planar shape of the main clamp portion 21 of the window clamp 20 of the above-mentioned window clamp composite structure 10. For example, the planar shapes of the shape pad SP and the second table ST2 may include a long side extending along the first direction DR1 and a short side extending along the second direction DR2, respectively. The shape pad SP may include a flexible material. For example, the shape pad SP may include rubber or a fluid material.
[0160] The guide film GF or the adhesive sheet may be arranged on the shape pad SP. The guide film GF may include a main film portion GF0 and a plurality of film portions GF1 to GF4. In the manufacturing method of a display device including a process of bonding a display panel to a curved window described later, the guide film GF may cover and support the display panel, and the ends of the plurality of film portions GF1 to GF4 may be fixed by clamps CL1 to CL4, respectively. In the guide film GF in which the ends of the plurality of film portions GF1 to GF4 are fixed by clamps CL1 to CL4, respectively, when the clamps CL1 to CL4 are lowered, the plurality of film portions GF1 to GF4 may be bent, so that the first edge area to the fourth edge area of the display panel on the plurality of film portions GF1 to GF4 may be bent at the same time.
[0161] The main film part GF0 may be located at the center of the guide film GF. The main film part GF0 may be substantially the same as the planar shape of the shape pad SP. The planar shape of the main film part GF0 may be a rectangular shape. The main film part GF0 may include long sides extending in the first direction DR1 and short sides extending in the second direction DR2.
[0162] The first film part GF1 may be located on one side of the second direction DR2 of the main film part GF0, the second film part GF2 may be located on the other side of the second direction DR2 of the main film part GF0, the third film part GF3 may be located on one side of the first direction DR1 of the main film part GF0, and the fourth film part GF4 may be located on the other side of the first direction DR1 of the main film part GF0. The plurality of film parts GF1 to GF4 may be connected to the main film part GF0, respectively.
[0163] The first membrane portion GF1 can protrude on one side of the second direction DR2 along a long side of the main membrane portion GF0 (the long side located on one side of the second direction DR2), the second membrane portion GF2 can protrude toward the other side of the second direction DR2 of the other long side of the main membrane portion GF0 (the long side located on the other side of the second direction DR2), the third membrane portion GF3 can protrude toward one side of the first direction DR1 of a short side of the main membrane portion GF0 (the short side located on one side of the first direction DR1), and the fourth membrane portion GF4 can protrude toward the other side of the first direction DR1 of the other short side of the main membrane portion GF0 (the short side located on the other side of the first direction DR1).
[0164] The plurality of membrane parts GF1 to GF4 may have a quadrilateral planar shape. For example, the plurality of membrane parts GF1 to GF4 may have a rectangular or square planar shape.
[0165] The size of the planar shape of the main membrane portion GF0 may be larger than the sizes of the planar shapes of the plurality of membrane portions GF1 to GF4 , respectively.
[0166] The size of the planar shape of the first film portion GF1 may be the same as the size of the planar shape of the second film portion GF2 , but is not limited thereto and may be different.
[0167] The size of the planar shape of the third membrane portion GF3 may be smaller than the size of the planar shape of the fourth membrane portion GF4. In other words, the planar shape of the fourth membrane portion GF4 may be larger than the planar shape of the third membrane portion GF3.
[0168] The guide film GF may further include a release film SF and a second bonding component AM2. When the display panel is arranged on the guide film GF, the release film SF may be removed, and the display panel may be attached to the second bonding component AM2. The release film SF may be arranged on the main film portion GF0 and each film portion GF1 to GF4. The second bonding component AM2 may be arranged overlapping with the release film SF, and may have the same size as the display panel described later in the method for manufacturing the display device.
[0169] The second bonding member AM2 may include an adhesive or a paste, respectively. The second bonding member AM2 may include an ultraviolet curing adhesive, an ultraviolet curing paste, or an ultraviolet curing resin that is cured by reacting with ultraviolet rays.
[0170] After the second bonding member AM2 is attached to the display panel and the bonding process between the display panel and the curved window is completed, it can be removed from the display panel. In order to easily remove the second bonding member AM2 from the display panel by ultraviolet rays, as described above, the second bonding member AM2 may include an adhesive, a paste, or a resin that reacts with ultraviolet rays to harden.
[0171] The main film portion GF0 of the guide film GF may be arranged to overlap the shape pad SP in the thickness direction. The main film portion GF0 may be arranged to completely overlap the shape pad SP, so that each film portion GF1 to GF4 may be arranged not to overlap the shape pad SP in the thickness direction.
[0172] Each film portion GF1 to GF4 of the guide film GF may be fixed by clamps CL1 to CL4. Each clamp CL1 to CL4 may be arranged at ends on one surface (or upper surface) and another surface (or lower surface) of each film portion GF1 to GF4 to fix each film portion GF1 to GF4.
[0173] The first clamping member CL1 and the second clamping member CL2 may extend along the first direction DR1 , and the third clamping member CL3 and the fourth clamping member CL4 may extend along the second direction DR2 .
[0174] The first clamping member CL1 can stretch the first membrane portion GF1 toward one side of the second direction DR2 when the first membrane portion GF1 is fixed on one surface and the other surface thereof. The second clamping member CL2 can stretch the second membrane portion GF2 toward the other side of the second direction DR2 when the second membrane portion GF2 is fixed on one surface and the other surface thereof. The third clamping member CL3 can stretch the third membrane portion GF3 toward one side of the first direction DR1 when the third membrane portion GF3 is fixed on one surface and the other surface thereof. The fourth clamping member CL4 can stretch the fourth membrane portion GF4 toward the other side of the first direction DR1 when the fourth membrane portion GF4 is fixed on one surface and the other surface thereof.
[0175] Guide roller portions GR1 to GR4 may be connected to each clamping member CL1 to CL4. The first guide roller portion GR1 may be connected to the first clamping member CL1 and arranged on a surface (or upper surface) of the first film portion GF1. The first guide roller portion GR1 may be arranged between the first clamping member CL1 and the main film portion GF0. The first guide roller portion GR1 may extend along the first direction DR1. The second guide roller portion GR2 may be connected to the second clamping member CL2 and arranged on a surface (or upper surface) of the second film portion GF2. The second guide roller portion GR2 may be arranged between the second clamping member CL2 and the main film portion GF0. The second guide roller portion GR2 may extend along the first direction DR1. The third guide roller portion GR3 may be connected to the third clamping member CL3 and arranged on a surface (or upper surface) of the third film portion GF3. The third guide roller portion GR3 may be arranged between the third clamping member CL3 and the main film portion GF0. The third guide roller portion GR3 may extend along the second direction DR2. The fourth guide roller portion GR4 may be connected to the fourth clamping member CL4 and disposed on a surface (or upper surface) of the fourth film portion GF4. The fourth guide roller portion GR4 may be disposed between the fourth clamping member CL4 and the main film portion GF0. The fourth guide roller portion GR4 may extend along the second direction DR2.
[0176] Reference Figure 7 As described above, in an embodiment where the lengths of the respective clamp portions 22 to 25 extending in the extension direction (e.g., the second direction DR2 in the case of the long-side clamp portion and the first direction DR1 in the case of the short-side clamp portion) are the same, the ends of the first edge region to the third edge region of the display panel PN may be aligned with the lower surface 20c of the respective clamp portions 22 to 24, but the peripheral portion of the display panel PN including the end of the fourth edge region and the printed circuit film FPC may protrude further in the lower direction than the lower surface 20c of the second short-side clamp portion 25. In other words, in the thickness direction, a large step difference may occur between the end of the printed circuit film FPC and the lower surface 20c of the second short-side clamp portion 25 of the window clamp 20.
[0177] After the curved window W fixed to the window fixture 20 is brought into contact with the first bonding member AM1 disposed on one surface of the display panel PN, if a predetermined pressure is applied to the upper portion of the window fixture 20 by a laminating device, the main window portion of the curved window W and the main display area DA0 of the display panel PN can be first bonded, and the shape pad SP can be expanded along the outer side of the first direction DR1 (hereinafter, the expansion direction) due to the predetermined pressure applied from the upper portion. The shape pad SP expanded along the first direction DR1 can move the edge region of the display panel PN along the expansion direction, so that each edge region of the display panel PN can be bonded to the corresponding side window portion of the curved window W through the first bonding member AM1.
[0178] However, in the process of combining each edge area of the display panel PN with the corresponding side window portion of the curved window W through the first combining component AM1, the peripheral portion of the end of the display panel PN including the fourth edge area, which is more protruding in the downward direction than the lower surface 20c of the second short side clamp portion 25, and the printed circuit film FPC may be bent in the expansion direction due to the fourth side window portion of the curved window W and the second short side clamp portion 25. Accordingly, the first signal line and the second signal line may be disconnected. The disconnection of the first signal line and the second signal line may cause poor screen driving. In addition, if the printed circuit film FPC that transmits various drive signals to the driver chip IC and / or multiple pixels in each display area of the display panel PN is bent, the various circuit signal lines on the printed circuit film FPC may also be disconnected. The disconnection of various circuit signals on the printed circuit film FPC may cause poor screen driving.
[0179] However, the window fixture composite structure 10 of the manufacturing device 100 of the display device according to an embodiment may include a protective cover 30 covering the end (or lower surface) of the second side window portion of the curved window W and the lower surface 20c of the second short side fixture portion 25 in the thickness direction. The protective cover 30 can support the peripheral portion of the end portion including the fourth edge area of the display panel PN and the printed circuit film FPC that protrude more than the lower surface 20c of the second short side fixture portion 25 in the lower direction on the outside (for example, in the expansion direction). More specifically, the protective cover 30 can be combined with the lower surface 20c of the second short side fixture portion 25, so as to play a role in compensating for the step difference between the peripheral portion including the end portion of the fourth edge and / or the printed circuit film FPC and the second short side fixture portion 25.
[0180] Accordingly, in the process of combining the edge areas of the display panel PN with the corresponding side window portions of the curved window W through the first combining component AM1, the peripheral portion of the end portion of the display panel PN including the fourth edge area, which protrudes further in the downward direction than the lower surface 20c of the second short side clamp portion 25, and the printed circuit film FPC can be prevented from bending along the expansion direction by the protective cover 30.
[0181] Therefore, the first signal line and the second signal line can be prevented from being broken due to bending of the peripheral portion including the end portion of the fourth edge area and / or the printed circuit film FPC that transmits various driving signals to the driving chip IC and / or multiple pixels in each display area of the display panel PN, thereby preventing poor screen driving in advance.
[0182] In the following embodiments, the same reference numerals are used for the same components as those in the previously described embodiments, and the description thereof is omitted or simplified.
[0183] A method for manufacturing a display device according to an embodiment involves using Fig.14 as well as Fig.15 The manufacturing device 100 of the display device is a method for bonding a display panel to a curved window. A more detailed description of this will be described in the following content.
[0184] Fig.16 is a flow chart of a method for manufacturing a display device according to an embodiment. Fig.17 , Fig. 20 , Fig. 22 , Fig.24 as well as Fig.26 It is a three-dimensional diagram according to process steps of a method for manufacturing a display device according to an embodiment. Fig.18 , Fig.19 , Fig.21 , Fig.23 , Fig.25 as well as Fig. 27 is a cross-sectional view showing process steps of a method for manufacturing a display device according to an embodiment. Fig.28 3 is a diagram showing a situation in which pressure rises in a main display area adjacent to an edge area of a display panel during a lamination process between a display panel and a curved window.
[0185] First, with Fig.16 , Fig.17 as well as Fig.18 Reference Figure 5 as well as Figure 6 , prepare a manufacturing device 100 for a display device and a display panel PN. The display panel PN may be arranged on a shape pad SP of the manufacturing device 100 for a display device (S10). The display panel PN may be arranged on a guide film GF on the shape pad SP. The main display area DA0 of the display panel PN may be arranged to overlap with the main film portion GF0 of the guide film GF and the shape pad SP, and each edge region may be arranged to overlap with the corresponding film portion GF1 to GF4. The size on the plane of the main film portion GF0 and the size on the plane of the main display area DA0 may be the same as each other. The size on the plane of each film portion GF1 to GF4 may be larger than the size on the plane of each edge region of the display panel PN. Each film portion GF1 to GF4 may be aligned with the boundary of each edge region corresponding to the main display area DA0. The fourth film portion GF4 may cover the fourth edge region, and may cover a portion of the driver chip IC and the printed circuit film FPC arranged in the fourth edge region.
[0186] The release film SF of the guide film GF may be removed between the step of preparing the manufacturing apparatus 100 of the display device and the step of placing the display panel PN on the guide film GF. The display panel PN may be attached to the second bonding part AM2 exposed by removing the release film SF.
[0187] Then, refer to Fig.19 , the third bonding part AM3 may be arranged on the display panel PN. The third bonding part AM3 may represent Figure 7 The first combination part AM1 is the same as the first combination part AM1. Figure 7 The third bonding part AM3 may be formed on the curved window W (refer to Fig. 22 )The area to which the element will be attached.
[0188] Afterwards, with Fig.16 , Fig. 20 as well as Fig.21 Reference Figure 5 as well as Figure 6 The edge regions of the display panel PN are curved (S20).
[0189] The curvature (S20) of each edge region of the display panel PN can be performed using the guide film GF. More specifically, the curved display panel PN can be formed in the following manner: using the guide roller portions GR1 to GR4 respectively connected to the clamps CL1 to CL4 to lower each film portion GF1 to GF4 except the main film portion GF0, thereby bending the edge regions of the display panel PN from the main display area DA0. The region of each film portion GF1 to GF4 from the main film portion GF0 to the corresponding guide roller portion GR1 to GR4 can extend along the third direction (thickness direction) DR3, and the region of each film portion GF1 to GF4 from the guide roller portion GR1 to GR4 to the end portion fixed by the clamps CL1 to CL4 can extend along the second direction DR2 or the first direction DR1.
[0190] According to a method for manufacturing a display device according to an embodiment, a display panel PN is laminated on a curved window (see Fig. 22 Before forming the curved window W, linear deformation is performed to curve the edge regions of the display panel PN, thereby preventing the edge regions of the display panel PN extending in the horizontal direction (the first direction DR1 or the second direction DR2) from contacting the curved window W and causing physical damage.
[0191] Furthermore, each edge region of the display panel PN is curved in advance, so that when the process of attaching the display panel PN to the curved window W described later is performed, each edge region of the display panel PN and the curved window W can be induced to be aligned with each other (see Fig. 22 The bubbles in the third combining component AM3 between the curved window W and the side window part are better discharged to the outside (the outside of the ends of the third combining component AM3 located at the ends of each edge area and / or around the ends of the side window part).
[0192] Then, refer to Fig.16 , Figure 22 to Figure 27 , using the window fixture composite structure 10 to attach the curved window W on the display panel PN with curved edge regions (S30). Using the window fixture composite structure 10 to attach the curved window W on the display panel PN with curved edge regions (S30) may include the following steps: arranging the curved window W on the window fixture composite structure 10; making the curved window W and the display panel PN close to each other; and applying a predetermined pressure on the upper part of the window fixture composite structure 10 using a laminating device.
[0193] First, refer to Fig.16 , Fig. 22 as well as Fig.23 In the step of arranging the curved window W on the window fixture composite structure 10, the curved window W can be fixed by the window fixture 20. The side window portions can be bent and extended from each edge of the main window portion in the thickness direction. The degree (or angle) of bending of each fixture portion 22 to 25 from the main fixture portion 21 can be the same as or smaller than the degree of bending of each side window portion of the curved window W from the main window portion.
[0194] Then, refer to Fig.16 as well as Fig.24 According to one embodiment, the step of bringing the curved window W and the display panel PN into close contact with each other may include the following steps: moving the curved window W fixed to the window fixture composite structure 10 toward the display panel PN along a lower direction (for example, the other side of the third direction DR3).
[0195] In some embodiments, the step of bringing the curved window W and the display panel PN into close contact with each other may include the following steps: when the curved window W fixed to the window clamp composite structure 10 is fixed, the display panel PN is moved toward the curved window W along the upper direction (for example, on the side of the third direction DR3).
[0196] The movement of the display panel PN toward the curved window W in the upper direction (eg, one side of the third direction DR3) may be performed by providing a fluid to the shape pad SP to expand it, but is not limited thereto and may also be performed by raising the table ST connected to a power device.
[0197] In some embodiments, the step of bringing the curved window W and the display panel PN into close contact with each other may include the following steps: while moving the curved window W fixed to the window clamp composite structure 10 toward the display panel PN along a downward direction (for example, the other side of the third direction DR3), the display panel PN is moved toward the curved window W along an upper direction (for example, one side of the third direction DR3).
[0198] like Fig.25As shown, through the step of making the curved window W and the display panel PN close to each other according to an embodiment, the curved window W can be attached to the display panel PN by sandwiching the third combining part AM3.
[0199] Then, refer to Fig.16 , Fig.26 as well as Fig. 27 , may include the step of applying a predetermined pressure on the upper portion of the window clip composite structure 10 using a laminating device LD.
[0200] If a predetermined pressure is applied to the upper portion of the window fixture composite structure 10 by the laminating device LD, the main window portion of the curved window W and the main display area DA0 of the display panel PN can be firstly combined, and the shape pad SP can be expanded along the outer side of the first direction DR (hereinafter, the expansion direction) due to the predetermined pressure applied from the upper portion. The shape pad SP expanded along the first direction DR1 moves the edge area of the display panel PN along the expansion direction, so that each edge area of the display panel PN can be combined with the corresponding side window portion of the curved window W through the third combining part AM3.
[0201] However, in the process of combining each edge area of the display panel PN with the corresponding side window portion of the curved window W through the third combining component AM3, the peripheral portion of the end of the display panel PN including the fourth edge area and the printed circuit film FPC, which protrude further in the downward direction than the lower surface 20c of the second short side clamp portion 25, may bend along the expansion direction due to the fourth side window portion of the curved window W and the second short side clamp portion 25.
[0202] like Figure 5 As shown, since a plurality of first pads connected to the driver chip IC, a first signal line connected to the first pad, a plurality of second pads connected to the printed circuit film FPC, and a second signal line connected to the second pad are arranged in the fourth edge region of the display panel PN, if the peripheral portion including the end of the fourth edge region is bent, the first signal line and the second signal line may be broken. The breakage of the first signal line and the second signal line may cause poor screen driving. In addition, if the printed circuit film FPC that transmits various driving signals to the driver chip IC and / or multiple pixels in each display area of the display panel PN is bent, the multiple circuit signal lines on the printed circuit film FPC may also be broken. The breakage of multiple circuit signal lines on the printed circuit film FPC may cause poor screen driving.
[0203] However, as described above, the window fixture composite structure 10 according to an embodiment may include a protective cover 30 covering the end (or lower surface) of the second side window portion of the curved window W and the lower surface 20c of the second short side fixture portion 25 in the thickness direction. The protective cover 30 may support the peripheral portion of the end portion of the display panel PN including the fourth edge region and the printed circuit film FPC which are more protruding along the outer side (e.g., expansion direction) than the lower surface 20c of the second short side fixture portion 25 in the lower direction. More specifically, the protective cover 30 may be combined with the lower surface 20c of the second short side fixture portion 25, so as to compensate for the step difference between the peripheral portion of the end portion including the fourth edge region and / or the printed circuit film FPC and the second short side fixture portion 25.
[0204] Accordingly, in the process of combining each edge area of the display panel PN with the corresponding side window portion of the curved window W through the third combining component AM3, the peripheral portion of the end of the display panel PN including the fourth edge area and the printed circuit film FPC which protrude further in the downward direction than the lower surface 20c of the second short side clamp portion 25 can be prevented from bending along the expansion direction by the protective cover 30.
[0205] Therefore, it is possible to prevent the first signal line and the second signal line from being disconnected due to bending of the peripheral portion including the end portion of the fourth edge area and / or the printed circuit film FPC that transmits various driving signals to the driving chip IC and / or multiple pixels in each display area of the display panel PN, thereby preventing poor screen driving in advance.
[0206] Furthermore, if Fig.28 As shown, the protective cover 30 of the window clamp composite structure 10 according to one embodiment can cover and support the end (or lower surface) of the second side window portion of the curved window W and the lower surface 20c of the second short side clamp portion 25 in the thickness direction as described above, so that the shape pad SP expanded in the expansion direction (for example, the first direction DR1 or the second direction DR2) can be expanded again in the upper direction (for example, the third direction DR3). Accordingly, in the area where the pressure for combining the main display area DA0 of the display panel PN adjacent to each edge area and the main window portion of the curved window W adjacent to each side window portion is not fully applied, the combination force between the main display area DA0 of the display panel PN adjacent to each edge area and the main window portion of the curved window W adjacent to each side window portion can be increased.
[0207] The embodiments of the present invention are described above with reference to the accompanying drawings, but it is understood by those with ordinary knowledge in the technical field to which the present invention belongs that the present invention can be implemented in other specific forms without changing the technical ideas or essential features of the present invention. Therefore, the embodiments described above should be understood to be exemplary in all aspects, rather than restrictive.
Claims
1. A window fixture composite structure, as a window fixture composite structure used in a lamination process of a display device, the display device comprising: Display panel; as well as A printed circuit film is attached to the display panel. Wherein, the window fixture composite structure comprises: Window fixtures; and a protective cover connected to the window fixture, Wherein, the window fixture comprises: a main clamp portion including a long side extending along a first direction and a short side extending along a second direction intersecting the first direction; A first short side clamp portion, bent and extended along a thickness direction from a short side of the main clamp portion at one side of the first direction of the main clamp portion; and The second short side clamp portion is bent and extended along the thickness direction from the other short side of the main clamp portion at the other side of the first direction of the main clamp portion. Wherein, the protective cover is combined with the second short side clamp part, The window fixture includes an inner surface, an outer surface as an opposite side of the inner surface, and a lower surface connecting the inner surface and the outer surface. The end portion of the printed circuit film in contact with the second short side clamp portion protrudes downward from the lower surface of the second short side clamp portion to form a step difference. The protruding end is supported by the protective cover.
2. The window fixture composite structure according to claim 1, wherein: The window fixture also includes: A first long side clamp portion, bent and extended along the thickness direction from a long side of the main clamp portion at one side of the second direction of the main clamp portion; and The second long side clamp portion is bent and extended along the thickness direction from the other long side of the main clamp portion on the other side of the main clamp portion in the second direction.
3. The window fixture composite structure according to claim 2, wherein: The protection cover covers the lower surface of the second short side clamp part.
4. The window fixture composite structure according to claim 3, wherein: The protection cover is coupled to the lower surface of the second short side clamp portion.
5. The window fixture composite structure according to claim 4, wherein: The window fixture further includes a protrusion protruding from the lower surface of the second short side fixture part, The protection cover further includes a receiving groove corresponding to the protrusion, and the protrusion is received in the receiving groove.
6. The window fixture composite structure according to claim 4, wherein: The window fixture further includes a magnet disposed in the second short side fixture portion, The protection cover includes a conductive material.
7. The window fixture composite structure according to claim 3, wherein: The window fixture is configured to place a window on the inner surface, The first end portion of the window adjacent to the second short side clamp portion is configured to protrude further in the downward direction than the lower surface of the second short side clamp portion. The window includes an inner surface, an outer surface which is the opposite side of the inner surface, and a lower surface connecting the inner surface and the outer surface. The protection cover is configured to cover an outer surface of the window and a lower surface of the window.
8. The window fixture composite structure according to claim 3, wherein: The window fixture is configured to place a window on the inner surface, The lower surface of the second short side clamp portion is configured to protrude further in the downward direction than the first end portion of the window adjacent to the second short side clamp portion. The window includes an inner surface, an outer surface which is the opposite side of the inner surface, and a lower surface connecting the inner surface and the outer surface. The protection cover is configured to cover a lower surface of the window and a portion of an inner surface of the second short-side clamping portion.
9. The window fixture composite structure according to claim 2, wherein: The window fixture includes an inner surface, an outer surface as an opposite side of the inner surface, and a lower surface connecting the inner surface and the outer surface. The protective cover covers the lower end portion of the outer surface and the lower surface of the second short side clamp portion, The protective cover is combined with the outer surface of the second short side clamp part, The window fixture further includes a protrusion protruding from the outer surface of the second short side fixture part, The protection cover further includes a receiving groove corresponding to the protrusion, and the protrusion is received in the receiving groove.
10. A manufacturing device for a display device, comprising: mesa; a shaped mat, on said table top; as well as The window clamp composite structure according to any one of claims 1 to 9, arranged on the shape pad.
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