A tobacco debris recovery device based on the tobacco leaf moistening process in cigarette processing
By designing a tobacco debris recycling device including a brush and a adjustment mechanism, the problem of tobacco debris falling off in cigarette production is solved, automatic cleaning and recycling is realized, and production efficiency and equipment stability are improved.
Patent Information
- Application Number
- CN202110982819.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-08-25
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2041-08-25
AI Technical Summary
During the cigarette production process, tiny tobacco debris on the surface of the transmission belt are prone to fall off and enter the transmission host, resulting in difficulty and waste in cleaning, affecting production efficiency and equipment stability.
A tobacco debris recycling device is designed, including a cleaning mechanism and a recycling mechanism. The cleaning mechanism consists of a support rod, a connecting plate, an adjustment groove, an adjustment bolt and a brush. The brush can adjust the angle and position to contact the transmission belt to automatically clean the tobacco. Debris are collected and stored through a recycling mechanism.
It realizes automatic cleaning and recycling of tobacco debris, reduces the workload of maintenance personnel, reduces equipment maintenance costs, ensures production quality and efficiency, and promotes sustainable development.
Smart Images

Figure CN113562431B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of cigarette processing, and in particular to a tobacco fragment recovery device based on a tobacco leaf making and moistening process in cigarette processing. Background Art
[0002] Cigarettes are tobacco products made by rolling tobacco into strips with cigarette paper. They are also called paper cigarettes, cigarettes, and cigarette rolls. There are filter cigarettes and mouthless cigarettes, and they are divided into light and strong flavors. With economic development and increased expenditure, the consumption level of residents continues to improve. As a daily necessity, cigarettes have also risen in price, and the tobacco consumption demand of the whole society continues to grow.
[0003] The cigarette production process mainly consists of three main processes: silk making (raw material processing), rolling (rolling and forming) and packaging (packaging of finished products). During the silk making process, the chopped tobacco is transported upward to the leaf moistening machine through a belt conveyor for moistening.
[0004] However, during the transmission process, the surface of the transmission belt is easily contaminated with some tiny tobacco fragments, which fall into the transmission host when it rotates downward, making it relatively difficult to clean and causing waste. It is necessary to design a cleaning and collection device to facilitate the cleaning and recycling of tobacco fragments. Summary of the invention
[0005] The purpose of the present invention is to provide a tobacco fragment recovery device based on the tobacco leaf making and moistening process in cigarette processing, so as to solve the problems of the prior art, prevent and control the damage of tiny tobacco fragments and impurities, facilitate actual production application, ensure the long-term stable use of related equipment, reduce the maintenance of maintenance personnel, realize reliable and fast operation, and ensure production quality and efficiency.
[0006] In order to achieve the above technical objectives, the present invention provides a tobacco fragment recovery device based on the tobacco shredding and moistening process in cigarette processing, which comprises: a transmission main unit, a transmission belt, a driving mechanism and a shock-absorbing support foot, the internal rotating shaft of the transmission main unit is connected with a plurality of transmission rollers, and the plurality of transmission rollers are externally sleeved with the transmission belt, one of the transmission rollers is transmission-connected to the driving mechanism through a chain, a plurality of shock-absorbing support feet of different heights are fixedly installed at the bottom of the transmission main unit, wherein: a cleaning and recovery device is fixedly installed at the edge of one end of the transmission high point of the transmission belt, the cleaning and recovery device is extended relative to the cross-section of the transmission belt and comprises: a cleaning mechanism, a recovery mechanism and a connecting rod, the cleaning mechanism is located at the upper part of the recovery mechanism, the connecting rods are respectively installed at the bottoms of both ends of the cleaning mechanism and are connected through the The connecting rod is supported and connected with the upper end surface of the recovery mechanism; the cleaning mechanism comprises: a support rod, a connecting plate, an adjustment groove, an adjustment bolt and a brush, the support rod has two and is respectively located at both ends of the cleaning mechanism, the front end faces of the two support rods are respectively fixedly installed on both sides of the port of the transmission host, and the middle part of the body of the support rod is longitudinally penetrated by the adjustment groove which is inclined to the horizontal plane, the adjustment bolt is arranged in a sliding connection along the adjustment groove and has a plurality of longitudinal installation connection positions relative to the adjustment groove; the connecting plate is arranged between the two support rods, and the two end portions of the connecting plate are respectively supported and connected with the adjusting bolts through threads, the connecting plate has a plurality of rotation angle installation connection positions relative to the support rod via the adjusting bolt, and the top of the connecting plate extends laterally and is fixedly installed with the brush.
[0007] In a tobacco fragment recovery device based on the tobacco shredding and leaf moistening process in cigarette processing provided by the present invention, the cleaning mechanism can arbitrarily adjust the brush longitudinally and adjust the brush at a certain rotation angle, so that the brush is convenient to contact with the transmission belt, and cleaning work is convenient. During operation, the transmission belt portion that has been transmitted rotates downward to contact with the brush, and the tobacco fragments on the surface of the transmission belt are cleaned through contact with the brush. The tobacco fragments are cleaned and fall off, and fall downward along the brush into the recovery mechanism for storage, thereby realizing automatic cleaning, which is relatively time-saving and labor-saving, and effectively solves the problem that tobacco fragments are brought into the interior of the transmission main machine by the transmission belt and fall off and are difficult to clean.
[0008] As a further improvement, the recovery mechanism is a rectangular box body and is located at the lower part of the transmission belt, and the brush is arranged opposite to and in contact with the upper surface of the transmission belt.
[0009] As a further improvement, the connecting plate is arranged transversely and installed between the two support rods, and the two ends of the connecting plate are adjusted in rotation angle and longitudinal distance in the two adjustment slots through the adjusting bolts to form multiple adjustment positions.
[0010] As a further improvement, the top of the brush forms a plurality of contact positions with the upper surface of the transmission belt through adjustment of the connecting plate and the two adjusting bolts, and the length of the brush is greater than the width of the transmission belt.
[0011] As a further improvement, the cleaning mechanism is located above the longitudinal center position of the recovery mechanism.
[0012] As a further improvement, the recovery mechanism includes: a connecting mechanism and a storage mechanism, the connecting mechanism is located on the upper end surface of the recovery mechanism and is fixedly connected to the lower ends of the two connecting rods, and the storage mechanism is fixedly installed at the bottom of the connecting mechanism.
[0013] As a further improvement, the connecting mechanism includes: a locking bolt, an inlay groove and an installation frame, the inlay groove is provided at the bottom of the installation frame, and the outer ends of the four sides of the installation frame are threadedly connected with multiple locking bolts, and the locking bolts are installed through the inlay groove.
[0014] As a further improvement, the storage mechanism includes: a connecting frame and a storage bag, and the bottom of the connecting frame is fixedly connected to the storage bag.
[0015] As a further improvement, the storage bag is fixedly mounted in the mounting groove of the mounting frame by means of the locking bolt, and the length of the storage bag is greater than the length of the brush.
[0016] The present invention cooperates with the connecting mechanism and the storage mechanism, and is easy to install and disassemble. After the tobacco fragments fall into the storage bag and are collected and filled, the multiple locking bolts are loosened to quickly detach the storage bag and recycle the tobacco fragments. By recycling the tobacco fragments, sustainable development can be promoted and waste and cost can be reduced. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0018] Figure 2 This is a schematic diagram of the cleaning and recovery device of the present invention;
[0019] Figure 3 It is a schematic diagram of the cleaning mechanism of the present invention;
[0020] Figure 4 It is a schematic diagram of the recycling mechanism of the present invention;
[0021] Figure 5 It is a schematic diagram of the connection mechanism of the present invention;
[0022] Figure 6 It is a schematic diagram of the storage mechanism of the present invention.
[0023] Figure numerals: 1. Transmission host; 2. Transmission belt; 3. Driving mechanism; 4. Shock-absorbing support foot; 5. Cleaning and recovery device; 51. Cleaning mechanism; 52. Recovery mechanism; 53. Connecting rod; 511. Support rod; 512. Connecting plate; 513. Adjusting groove; 514. Adjusting bolt; 515. Brush; 521. Connecting mechanism; 522. Storage mechanism; 5211. Locking bolt; 5212. Inlay groove; 5213. Installation frame; 5221. Connecting frame; 5222. Storage bag. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0025] like Figures 1 to 6As shown, the present invention provides a tobacco fragment recovery device based on the tobacco shreds making and moistening process in cigarette processing, which comprises: a transmission main unit 1, a transmission belt 2, a driving mechanism 3 and a shock-absorbing support foot 4, wherein the internal rotating shaft of the transmission main unit 1 is connected with a plurality of transmission rollers, and the plurality of transmission rollers are externally sleeved with the transmission belt 2, wherein one of the transmission rollers is transmission-connected to the driving mechanism 3 through a chain, and a plurality of shock-absorbing support feet 4 of different heights are fixedly installed at the bottom of the transmission main unit 1, wherein: a cleaning and recovery device 5 is fixedly installed at the edge of one end of the transmission high point of the transmission belt 2, and the cleaning and recovery device 5 is extended relative to the cross-section of the transmission belt 2 and comprises: a cleaning mechanism 51, a recovery mechanism 52 and a connecting rod 53, wherein the cleaning mechanism 51 is located at the upper part of the recovery mechanism 52, and the connecting rods 53 are respectively installed at the bottoms of both ends of the cleaning mechanism 51 and are supported and connected to the upper end surface of the recovery mechanism 52 through the connecting rods 53; The cleaning mechanism 51 comprises: a support rod 511, a connecting plate 512, an adjustment groove 513, an adjustment bolt 514 and a brush 515. The support rod 511 has two and is respectively located at both ends of the cleaning mechanism 51. The front end surfaces of the two support rods 511 are respectively fixedly installed on both sides of the port of the transmission host 1. The middle part of the body of the support rod 511 is longitudinally penetrated by the adjustment groove 513 which is inclined to the horizontal plane. The adjustment bolt 514 is arranged in a sliding connection along the adjustment groove 513 and has a plurality of longitudinal installation connection positions relative to the adjustment groove 513; the connecting plate 512 is arranged between the two support rods 511, and the two ends of the connecting plate 512 are respectively threadedly supported and connected with the adjustment bolt 514. The connecting plate 512 has a plurality of rotation angle installation connection positions relative to the support rod 511 through the adjustment bolt 514, and the top of the connecting plate 512 extends horizontally and is fixedly installed with the brush 515.
[0026] In a tobacco fragment recovery device based on the tobacco shredding and leaf moistening process in cigarette processing provided by the present invention, the cleaning mechanism can arbitrarily adjust the brush longitudinally and adjust the brush at a certain rotation angle, so that the brush is convenient to contact with the transmission belt, and cleaning work is convenient. During operation, the transmission belt portion that has been transmitted rotates downward to contact with the brush, and the tobacco fragments on the surface of the transmission belt are cleaned through contact with the brush. The tobacco fragments are cleaned and fall off, and fall downward along the brush into the recovery mechanism for storage, thereby realizing automatic cleaning, which is relatively time-saving and labor-saving, and effectively solves the problem that tobacco fragments are brought into the interior of the transmission main machine by the transmission belt and fall off and are difficult to clean.
[0027] As a further improvement, the recovery mechanism 52 is a rectangular box body and is located at the lower part of the transmission belt 2, and the brush 515 is arranged opposite to and in contact with the upper surface of the transmission belt 2.
[0028] As a further improvement, the connecting plate 512 is arranged horizontally and installed between the two support rods 511, and the two ends of the connecting plate 512 are adjusted in rotation angle and longitudinal distance in the two adjustment slots 513 through the adjusting bolts 514 to form multiple adjustment positions.
[0029] As a further improvement, the top of the brush 515 forms multiple contact positions with the upper surface of the transmission belt 2 through the adjustment of the connecting plate 512 and the two adjusting bolts 514, and the length of the brush 515 is greater than the width of the transmission belt 2.
[0030] As a further improvement, the cleaning mechanism 51 is located above the longitudinal center position of the recovery mechanism 52 .
[0031] As a further improvement, the recovery mechanism 52 includes: a connecting mechanism 521 and a storage mechanism 522, wherein the connecting mechanism 521 is located on the upper end surface of the recovery mechanism 52 and is fixedly connected to the lower ends of the two connecting rods 53, and the storage mechanism 522 is fixedly installed at the bottom of the connecting mechanism 521.
[0032] As a further improvement, the connecting mechanism 521 includes: a locking bolt 5211, an inlay groove 5212 and an installation frame 5213. The inlay groove 5212 is provided at the bottom of the installation frame 5213, and the outer ends of the four sides of the installation frame 5213 are threadedly connected with multiple locking bolts 5211. The locking bolts 5211 are installed through the inlay groove 5212.
[0033] As a further improvement, the storage mechanism 522 includes: a connecting frame 5221 and a storage bag 5222 , and the bottom of the connecting frame 5221 is fixedly connected to the storage bag 5222 .
[0034] As a further improvement, the storage bag 5222 is embedded and fixed in the embedding groove 5212 of the installation frame 5213 by the locking bolt 5211 , and the length of the storage bag 5222 is greater than the length of the brush 515 .
[0035] In such Figures 1 to 3In the illustrated embodiment, the present invention comprises a transmission host 1, a transmission belt 2, a driving mechanism 3 and a shock-absorbing support foot 4. The internal rotating shaft of the transmission host 1 is connected to a plurality of transmission rollers, and the transmission belt 2 is sleeved on the outside of the plurality of transmission rollers. One of the chains of the transmission rollers is transmission-connected to the driving mechanism 3. A plurality of shock-absorbing support feet 4 of different heights are fixedly installed at the bottom of the transmission host 1, wherein: a cleaning and recovery device 5 is fixedly installed at the side end of the transmission host 1, near the edge of one end at the high end of the transmission belt 2. The cleaning and recovery device 5 comprises a cleaning mechanism 51, a recovery mechanism 52 and a connecting rod 53. The cleaning mechanism 51 is fixedly installed on the transmission host 1. Two connecting rods 53 are installed on both sides of the bottom of the cleaning mechanism 51 to connect and support the recovery mechanism 52; the cleaning mechanism 51 includes a support rod 511, a connecting plate 512, an adjustment groove 513, an adjustment bolt 514 and a brush 515. Two support rods 511 are provided, and the two support rods 511 are fixedly installed on the transmission host 1, and two adjustment grooves 513 are penetrated on one side of the front and back sides. Two adjusting bolts 514 are threadedly connected on the two support rods 511, and the two adjusting bolts 514 penetrate the two adjustment grooves 513 to threadably connect and support the connecting plate 512, and a brush 515 is fixedly installed on the top of the connecting plate 512. Among them, the two adjusting bolts 514 are loosened to make the connecting plate 512 move in the two adjusting grooves 513 and approach the transmission belt 2, and then the connecting plate 512 is grabbed and turned over to drive the brush 515 to adjust the angle and contact the transmission belt 2, and finally the two adjusting bolts 514 are tightened and fixed. During operation, the drive mechanism 3 chain drives the transmission roller to rotate the transmission belt 2 to transport the tobacco into the leaf moistening machine. The transmission belt 2 that has been transmitted partially rotates downward and contacts the brush 515. The tobacco fragments on the surface of the transmission belt 2 are cleaned by contacting the brush 515. The tobacco fragments are cleaned and fall off, tilted downward along the brush 515, and fall into the recovery mechanism 52 for storage, preventing the tobacco fragments from being brought into the transmission host 1 by the transmission belt 2 and falling off, which is convenient for cleaning.
[0036] In such Figures 4 to 6In the further improvement shown, the recovery mechanism 52 includes a connecting mechanism 521 and a storage mechanism 522, the connecting mechanism 521 is fixedly connected to the two connecting rods 53, and the storage mechanism 522 is fixedly installed at the bottom of the connecting mechanism 521; the connecting mechanism 521 includes a locking bolt 5211, an inlay groove 5212 and a mounting frame 5213, the bottom of the mounting frame 5213 is provided with an inlay groove 5212, and the four outer ends of the mounting frame 5213 are threadedly connected with multiple locking bolts 5211 that penetrate into the inlay groove 5212; the storage mechanism 522 includes a connecting frame 5221 and a storage bag 5222, and the bottom of the connecting frame 5221 is fixedly connected with the storage bag 5222. Among them, the storage bag 5222 is embedded in the embedding groove 5212 of the installation frame 5213 through the connecting frame 5221, and is fixed by a plurality of locking bolts 5211 that are threaded into the embedding groove 5212. The tobacco fragments fall into the storage bag 5222 and are collected and accumulated. After it is full, the plurality of locking bolts 5211 are loosened to quickly detach the storage bag 5222 and recycle the tobacco fragments. The installation and disassembly is convenient, sustainable development is promoted, and waste and cost are reduced.
[0037] When the present invention is in use, the two adjusting bolts 514 are loosened to allow the connecting plate 512 to move in the two adjusting grooves 513 and approach the transmission belt 2. The connecting plate 512 is then grasped and flipped over to drive the brush 515 to adjust the angle and contact the transmission belt 2. Finally, the two adjusting bolts 514 are tightened and fixed again. During operation, the drive mechanism 3 chain drives the transmission roller to rotate the transmission belt 2 to transport the tobacco into the leaf moistening machine. The portion of the transmission belt 2 that has been transmitted rotates downward and contacts the brush 515. The tobacco fragments on the surface of the transmission belt 2 are cleaned by contacting the brush 515. The tobacco fragments are cleaned and fall off, tilted downward along the brush 515, and fall into the recovery mechanism 52 for storage. The storage bag 5222 is embedded in the embedding groove 5212 of the installation frame 5213 through the connecting frame 5221, and is fixed by a plurality of locking bolts 5211 that are threaded into the embedding groove 5212. Tobacco fragments fall into the storage bag 5222 and are collected and accumulated. When the storage bag 5222 is full, the plurality of locking bolts 5211 are loosened, and the storage bag 5222 can be quickly detached and cleaned.
[0038] The present invention cooperates with the connecting mechanism and the storage mechanism, and is easy to install and disassemble. After the tobacco fragments fall into the storage bag and are collected and filled, the multiple locking bolts are loosened to quickly detach the storage bag and recycle the tobacco fragments. By recycling the tobacco fragments, sustainable development can be promoted and waste and cost can be reduced.
[0039] It should be understood that the scope of the present invention is not limited to the non-limiting embodiments, and it should be understood that the non-limiting embodiments are only described as examples. The substantial protection scope required by this application is more embodied in the scope provided by the independent claims, as well as its dependent claims.
Claims
1. A tobacco debris recovery device based on the tobacco leaf making and moistening process in cigarette processing, comprising: A transmission host, a transmission belt, a driving mechanism and a shock-absorbing support foot, wherein the internal rotating shaft of the transmission host is connected with a plurality of transmission rollers, and the transmission belts are sleeved on the outside of the plurality of transmission rollers, one of the transmission rollers is connected to the driving mechanism through a chain, and a plurality of shock-absorbing support feet of different heights are fixedly installed at the bottom of the transmission host, characterized in that: A cleaning and recovery device is fixedly installed at the edge of one end of the transmission belt at the transmission height, and the cleaning and recovery device is extended relative to the cross section of the transmission belt and includes: a cleaning mechanism, a recovery mechanism and a connecting rod, the cleaning mechanism is located at the upper part of the recovery mechanism, and the connecting rods are respectively installed at the bottom of both ends of the cleaning mechanism and are supported and connected to the upper end surface of the recovery mechanism through the connecting rods; The cleaning mechanism comprises: a support rod, a connecting plate, an adjusting groove, an adjusting bolt and a brush, the support rod has two and is respectively located at both ends of the cleaning mechanism, the front end surfaces of the two support rods are respectively fixedly installed on both sides of the port of the transmission host, the middle part of the body of the support rod is longitudinally penetrated by the adjusting groove which is inclined to the horizontal plane, the adjusting bolt is arranged in a sliding connection along the adjusting groove and has a plurality of longitudinal installation connection positions relative to the adjusting groove; The connecting plate is arranged between the two support rods, and the two ends of the connecting plate are respectively connected to the adjusting bolt threaded support, and the connecting plate has a plurality of rotation angle installation connection positions relative to the support rod through the adjusting bolt, and the top of the connecting plate extends horizontally and is fixedly installed with the brush; The recovery mechanism is a rectangular box body and is located at the lower part of the transmission belt. The brush is arranged opposite to and in contact with the upper surface of the transmission belt. The connecting plate is arranged horizontally and installed between the two support rods. The two ends of the connecting plate are adjusted in rotation angle and longitudinal distance in the two adjusting grooves by the adjusting bolts to form a plurality of adjustment positions. The top of the brush forms a plurality of contact positions with the upper surface of the transmission belt through the adjustment of the connecting plate and the two adjusting bolts. The length of the brush is greater than the width of the transmission belt. The cleaning mechanism is located above the longitudinal center position of the recovery mechanism. The recovery mechanism comprises: a connection mechanism and a storage mechanism, wherein the connection mechanism is located on the upper end surface of the recovery mechanism and is fixedly connected to the lower ends of the two connection rods, and the storage mechanism is fixedly installed at the bottom of the connection mechanism, and the connection mechanism comprises: a locking bolt, an inlay groove and an installation frame, wherein the inlay groove is provided at the bottom of the installation frame, and the outer ends of the four sides of the installation frame are threadedly connected with a plurality of locking bolts, and the locking bolts are penetrated and installed in the inlay groove; The storage mechanism comprises: a connecting frame and a storage bag, the bottom of the connecting frame is fixedly connected to the storage bag, the storage bag is fixedly installed in the embedding groove of the installation frame by embedding the locking bolt, and the length of the storage bag is greater than the length of the brush.
