A constant temperature static chamber for oxygen generator assembly and testing
By designing the work area and system equipment area in the constant temperature static chamber and setting up constant temperature and humidity equipment and air hood boxes, dynamic control of the static chamber environment is achieved, and the problem that the constant temperature and humidity chamber cannot be dynamically controlled in the existing technology is solved, and constant temperature and humidity control is realized in the dynamic environment, reducing equipment investment and facilitating maintenance.
Patent Information
- Application Number
- CN202110791087.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-07-13
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2041-07-13
AI Technical Summary
The existing constant temperature static chamber cannot dynamically control the temperature and humidity, and cannot meet the dynamic environmental needs of oxygen generator assembly and detection.
A constant temperature and still room including a work area and a system equipment area is designed. Dynamic control of the environment of the static room is achieved by setting a constant temperature and humidity equipment in the system equipment area, and setting an air hood box and sensors in the work area.
It realizes the constant temperature and humidity of the static chamber under a dynamic environment, solves the problem that the existing constant temperature and static chamber cannot be dynamically controlled, and is implemented through ordinary equipment, reducing the investment in the air system equipment and facilitating maintenance.
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Figure CN113568459B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to an oxygen concentrator, in particular to a constant temperature static chamber for assembling and testing an oxygen concentrator. Background Art
[0002] The Qinghai-Tibet Plateau is the largest plateau in China and the highest in the world. Due to its high altitude, the air on the Qinghai-Tibet Plateau is relatively thin, especially the oxygen content. People from low-altitude areas often suffer from altitude sickness due to lack of oxygen when they go to the Qinghai-Tibet Plateau. In areas where people gather, oxygen concentrators are usually set up indoors or outdoors to add oxygen. Oxygen concentrators can not only be used on the plateau, but hospitals also have a great demand for oxygen concentrators. For people living on the plateau, especially those who do physical work, they need to carry an oxygen concentrator with them to avoid special circumstances where they need to use oxygen.
[0003] Oxygen generator is a type of machine that produces oxygen. Its principle is to use air separation technology. First, the air is compressed at a high density, and then the different condensation points of the components in the air are used to separate the gas and liquid at a certain temperature, and then further distilled. The traditional oxygen generator uses the adsorption performance of molecular sieves, and through physical principles, uses a large-displacement oil-free compressor as the power to separate nitrogen and oxygen in the air, and finally obtains high-concentration oxygen. This type of oxygen generator produces oxygen quickly and has a high oxygen concentration. It is suitable for oxygen therapy and oxygen health care for all kinds of people.
[0004] During the production and assembly process of the oxygen generator, a strict control environment is required, and each link of the equipment process needs to be strictly controlled. Therefore, a separate constant temperature static room is needed. In addition, testing is required after assembly, which also requires such a constant temperature static room. The constant temperature static room needs to control the indoor temperature, humidity, wind speed, etc. Even some special parts assembly and testing require clean gold and the amount of dust. However, the current constant temperature static only takes into account the static environment, and does not take into account the dynamic environment during work. Moreover, it is very difficult to control the real-time changes in the dynamic environment. Now there is no constant temperature static room that can be dynamically controlled. Summary of the invention
[0005] The object of the present invention is to provide a constant temperature static chamber for oxygen generator assembly and testing, so as to solve the problem that the existing constant temperature static chamber has no dynamic control.
[0006] In order to solve the above technical problems, the present invention adopts the following technical solutions:
[0007] A constant temperature static room for oxygen generator assembly and testing, comprising a working area and a system equipment area, wherein the working area is configured as a closed static room, the system equipment area is configured as a common static room, and the working area and the system equipment area are closed and separated by a partition; a constant temperature and humidity device is arranged in the system equipment area, various working equipment is arranged in the working area, a hood box is arranged on the top of the working area, a hood is arranged in the hood box, the hood is connected to the constant temperature and humidity device, and a temperature sensor and a humidity sensor are arranged inside the working area.
[0008] Furthermore, the constant temperature and humidity equipment includes an industrial air cooler, an air heater, an air pump, and an industrial humidifier; the industrial humidifier is arranged between the industrial air cooler and the air heater, the air pump is connected to the industrial air cooler and the air heater through pipes, and the air pump is provided with an air inlet connected to the outdoors; the industrial humidifier is connected to the industrial air cooler and the air heater through pipes, and the industrial air cooler and the air heater are respectively provided with pipes connected to the wind hood.
[0009] Furthermore, the wind shield boxes on the top of the working area are arranged in a nine-square grid, with each horizontal or vertical grid forming a group, and a group of wind shield boxes shares a group of main ducts, which include a hot air main duct and a cold air main duct.
[0010] Furthermore, a special working area is provided below the wind shield box where a constant wind speed is required.
[0011] Furthermore, the wind hood is configured as an arc-shaped hood, and two branch pipes are arranged on the top thereof and are respectively connected to the hot air main pipe and the cold air main pipe. Solenoid valves and flow meters are arranged in the branch pipes, a filter is arranged in the wind hood, and a gas distributor is arranged under the filter.
[0012] Furthermore, air outlets are arranged around the working area corresponding to the air hood boxes.
[0013] Furthermore, a pressure sensor is provided on the main pipeline.
[0014] Furthermore, the control method is as follows:
[0015] 1) Set up a unified controller;
[0016] 2) Constant temperature and humidity equipment including industrial air cooler, air heater, air pump, industrial humidifier, temperature sensor, humidity sensor, solenoid valve, flow meter, pressure sensor connected to the controller;
[0017] 3) Number each hood in an "S" shape and mark the number of the special work area;
[0018] 4) Set a group of temperature and humidity sensors under each corresponding number and number them, the numbers corresponding to the hood numbers;
[0019] 5) Set up a new pipeline to connect to the hood with the special work area number;
[0020] 6) An infrared sensor is provided under the corresponding wind hood and connected to the controller with the corresponding number.
[0021] Compared with the prior art, the present invention has the following beneficial effects:
[0022] This device does not require an auxiliary central air system. It only needs simple functional machinery to perform unified control through the reasonable setting of wind hood valves and sensors. It can maintain constant temperature and humidity in the static room under dynamic conditions, solving the problem that the existing constant temperature static room has no dynamic control. It is also achieved through ordinary equipment, reducing the investment in wind system equipment and facilitating maintenance. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the structure of the present invention.
[0024] Figure 2 It is a schematic diagram of the wind shield structure of the present invention.
[0025] In the figure, there are working area (1), system equipment area (2), special working area (3), solenoid valve (4), flow meter (5), filter (6), gas distributor (7), air outlet (11), air hood box (12), air hood (13), branch pipe (14), main pipeline (15), industrial air cooler (21), air heater (22), air pump (23), air inlet (24), industrial humidifier (25), main air duct (26), and pressure sensor (27). DETAILED DESCRIPTION
[0026] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0027] Embodiment 1:
[0028] As shown in the figure, a constant temperature static room for oxygen concentrator assembly and testing is designed to divide the static room into two parts, namely, the working area 1 and the system equipment area 2. The working area 1 is the main place for oxygen concentrator assembly or testing, and the working area 1 is set as a closed static room; the system equipment area 2 is the place for placing constant temperature and humidity system equipment, and the system equipment area 2 is set as an ordinary static room. The working area 1 and the system equipment area 2 are separated by a partition, and the two do not intersect; constant temperature and humidity equipment is set in the system equipment area 2, and various working equipment is set in the working area 1. A wind hood box 12 is set on the top of the working area 1, and a wind hood 13 is set in the wind hood box 12. The wind hood 13 is connected to the constant temperature and humidity equipment, so that the constant temperature and humidity equipment provides constant temperature and humidity for the working area 1. Temperature sensors and humidity sensors are set inside the working area 1 to control the temperature and humidity.
[0029] Embodiment 2:
[0030] On the basis of the above embodiments, in this embodiment, in this device, constant temperature and humidity need to regulate temperature and humidity, and this device selects wind for regulation, therefore, the constant temperature and humidity equipment includes industrial air cooler 21, air heater 22, air pump 23, industrial humidifier 25. Air pump 23 is responsible for pumping fresh air into working area 1, industrial air cooler 21 and air heater 22 are responsible for cooling and heating the pumped fresh air respectively, and industrial humidifier 25 assists in increasing humidity. A special feature of this device is humidification, which may be required in the case of cooling or heating. In order to arrange various equipment more reasonably and minimize the use of pipelines and the design of various pipelines, this device sets the industrial humidifier 25 between the industrial air cooler 21 and the air heater 22. The air pump 23 of the device is connected to the industrial air cooler 21 and the air heater 22 through pipelines to pump in fresh air. The air pump 23 is provided with an air inlet 24 connected to the outdoors, and a filter is provided on the air outlet to prevent small animals and insects from entering the equipment. The industrial humidifier 25 is connected to the industrial air cooler 21 and the air heater 22 through pipelines. The industrial air cooler 21 and the air heater 22 are respectively provided with pipelines connected to the wind hood 13 to provide hot or cold fresh air.
[0031] Embodiment 3:
[0032] On the basis of the above embodiments, in this embodiment, in order to facilitate dynamic control, the wind shield boxes 12 on the top of the working area 1 are arranged in a nine-square grid, with each horizontal or vertical grid forming a group. A group of wind shield boxes 12 shares a group of main ducts 15, and the main ducts 15 include hot air main ducts and cold air main ducts.
[0033] Embodiment 4:
[0034] On the basis of the above-mentioned embodiment, in this embodiment, a special working area 3 is provided below the wind shield box 12 where a constant wind speed is required for special control.
[0035] Embodiment 5:
[0036] On the basis of the above embodiments, in this embodiment, in order to adapt to the control and the control of wind speed, the wind hood 13 is configured as an arc-shaped hood, and two branch pipes 14 are arranged on the top thereof and are respectively connected to the hot air main pipe and the cold air main pipe. A solenoid valve 4 and a flow meter 5 are arranged in the branch pipe 14. In order to filter the fresh air, a filter 6 is arranged in the wind hood 13. A medium-efficiency filter is selected as the filter 6, and a gas distributor 7 is arranged under the filter 6 to disperse the gas.
[0037] Embodiment 6:
[0038] On the basis of the above-mentioned embodiment, in this embodiment, air outlets 11 are arranged around the working area 1 corresponding to the wind shield boxes 12 .
[0039] Embodiment 7:
[0040] On the basis of the above embodiment, in this embodiment, in order to prevent the system from overloading, a pressure sensor 26 is provided on the main pipeline 15 .
[0041] Embodiment 8:
[0042] On the basis of the above embodiment, this embodiment provides a specific embodiment, in which the number of wind shields 13 of the device is set to 9, and the specific operation is as follows:
[0043] 1) A unified controller is set up in the system equipment area. The controller has a display screen to display various parameters, including air volume, temperature and humidity, including real-time detected temperature and set temperature;
[0044] 2) Connect the constant temperature and humidity equipment including industrial air cooler 21, air heater 22, air pump 23, industrial humidifier 25, temperature sensor, humidity sensor, solenoid valve 4, flow meter 5, and pressure sensor 26 to the controller. The switch of each device is displayed on the display screen through electrical connection;
[0045] 3) Number the 9 wind shields 13 in an "S" shape, from 1 to 9. The special requirement area of this embodiment is issued under the No. 4 wind shield 13, marked with the number 4 of the special work area 3 and displayed on the display screen;
[0046] 4) A group of temperature and humidity sensors are arranged under each corresponding number and numbered, the number of which corresponds to the number of the wind hood 13;
[0047] 5) Set up a new pipeline to connect to the wind hood 13 numbered 4 in the special work area 3;
[0048] 6) An infrared sensor is provided under the corresponding wind shield 13 and connected to the controller with the corresponding number.
[0049] In this embodiment, the initial temperature is set to 18 to 22 degrees Celsius, the initial humidity is set to 35% to 65%, and the initial fresh air volume is set to 30 cubic meters per hour. The pressure is calculated based on this. Because there is no pressure difference, the initial pressure is set to 0.01MPa to 0.1MPa. When the pressure of the pressure sensor is greater than 3 times the maximum value and keeps increasing, the air volume input of the air pump is controlled. A simple calculation method is to set the number of people in the room to 10, set the total input air volume of the air pump 23 to be not less than 300 cubic meters per hour, and evenly distribute it to each wind hood and round up to 36 cubic meters per hour. Then, the input volume per second is 0.01 cubic meters, the wind speed is 10 meters per second, and the wind pressure is 60Pa. Therefore, it is very reasonable to set the initial pressure size to 0.01MPa to 0.1MPa.
[0050] During the control process, when the temperature is greater than the set value, cold air is supplied; when the temperature is lower than the set value, hot air is supplied; when the humidity is greater than the set value, hot air or constant temperature air is supplied to discharge the humidity in the air from the air outlet; when the humidity is lower than the set value, the humidifier is started for humidification.
[0051] When the equipment is in working state, or when someone passes under the hood, the operation of the equipment will inevitably cause changes in wind speed and increase in temperature in the space. When the equipment is working, the wind pressure and speed are increased, and the temperature is reduced through rapid ventilation. The wind speed in a specific area needs to be constant, so the supply of cold air is increased. At the same time, infrared rays will detect whether there are people. When someone passes by, the supply of cold air is increased under the hood. The wind speed of the hood is controlled by the switch of the solenoid valve.
[0052] The "one embodiment", "another embodiment", "embodiment", "preferred embodiment" and the like mentioned in this specification refer to the specific features, structures or characteristics described in conjunction with the embodiment as included in at least one embodiment generally described in this application. The same expression appearing in multiple places in the specification does not necessarily refer to the same embodiment. Further, when a specific feature, structure or characteristic is described in conjunction with any embodiment, it is claimed that the realization of such feature, structure or characteristic in conjunction with other embodiments also falls within the scope of the present invention.
[0053] Although the present invention is described herein with reference to a number of illustrative embodiments of the present invention, it will be appreciated that those skilled in the art may devise many other modifications and implementations that fall within the scope and spirit of the principles disclosed herein. More specifically, within the scope of the present disclosure, drawings, and claims, a variety of variations and modifications may be made to the components and / or layout of the subject combination layout. In addition to the variations and modifications made to the components and / or layout, other uses will also be apparent to those skilled in the art.
Claims
1. A constant temperature static chamber for oxygen generator assembly and testing, characterized in that: The invention comprises a working area (1) and a system equipment area (2), wherein the working area (1) is configured as a closed static room, and the system equipment area (2) is configured as a common static room, and the working area (1) and the system equipment area (2) are separated by a partition; a constant temperature and humidity device is provided in the system equipment area (2), and various working devices are provided in the working area (1); a wind shield box (12) is provided on the top of the working area (1), and a wind shield (13) is provided in the wind shield box (12), and the wind shield (13) is connected to the constant temperature and humidity device; and a temperature sensor and a humidity sensor are provided inside the working area (1); The constant temperature and humidity equipment comprises an industrial air cooler (21), an air heater (22), an air pump (23), and an industrial humidifier (25); the industrial humidifier (25) is arranged between the industrial air cooler (21) and the air heater (22); the air pump (23) is connected to the industrial air cooler (21) and the air heater (22) through pipelines, and an air inlet (24) is arranged on the air pump (23) and connected to the outdoors; the industrial humidifier (25) is connected to the industrial air cooler (21) and the air heater (22) through pipelines, and the industrial air cooler (21) and the air heater (22) are respectively provided with pipelines connected to the air hood (13); The wind shield boxes (12) at the top of the working area (1) are arranged in a nine-square grid, with each horizontal or vertical grid forming a group. A group of wind shield boxes (12) shares a group of main ducts (15), and the main ducts (15) include a hot air main duct and a cold air main duct.
2. The constant temperature static chamber for oxygen generator assembly and testing according to claim 1, characterized in that: A special working area (3) is arranged below the wind shield box (12) where a constant wind speed is required.
3. The constant temperature static chamber for oxygen generator assembly and testing according to claim 1, characterized in that: The wind hood (13) is configured as an arc-shaped hood, and two branch pipes (14) are provided on the top thereof and are respectively connected to the hot air main pipe and the cold air main pipe. A solenoid valve (4) and a flow meter (5) are provided in the branch pipes (14). A filter (6) is provided in the wind hood (13), and a gas distributor (7) is provided below the filter (6).
4. The constant temperature static chamber for oxygen generator assembly and testing according to claim 1, characterized in that: Air outlets (11) are arranged around the working area (1) corresponding to the wind shield box (12).
5. The constant temperature static chamber for oxygen generator assembly and testing according to claim 1, characterized in that: A pressure sensor (26) is provided on the main pipeline (15).
6. The constant temperature static chamber for oxygen generator assembly and testing according to claim 1, characterized in that: The control method is as follows: 1) Set up a unified controller; 2) The constant temperature and humidity equipment includes an industrial air cooler (21), an air heater (22), an air pump (23), an industrial humidifier (25), a temperature sensor, a humidity sensor, a solenoid valve (4), a flow meter (5), and a pressure sensor (26) connected to the controller; 3) Number each wind shield (13) in an "S" shape and mark the number of the special working area (3); 4) setting a set of temperature and humidity sensors under each corresponding number and numbering them, the numbers corresponding to the numbers of the wind hoods (13); 5) Set up a new pipeline to connect to the numbered wind hood (13) in the special working area (3); 6) An infrared sensor is arranged under the corresponding wind shield (13) and is connected to the controller with a corresponding number.
Citation Information
Patent Citations
Constant-temperature standing chamber for assembling and detecting oxygen generator
CN216052785U