A welding fixture for the solenoid valve mounting plate and oil storage barrel for a variable damping shock absorber
By designing a welding fixture for welding solenoid valve mounting plate and oil storage barrel for variable damping damper, the problem of low welding efficiency in the prior art is solved, efficient and accurate welding operations are achieved, and welding quality and efficiency are improved.
Patent Information
- Application Number
- CN202111266064.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-10-28
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2041-10-28
AI Technical Summary
In the prior art, when welding solenoid valve mounting plate and oil storage barrel for variable damping damper, it is inefficient, time-consuming and labor-intensive, and it is difficult to ensure welding quality.
A welding fixture including bottom plate fixing parts, fixing base plates, semicircular sleeves, clamping parts, positioning pins and synchronous pulleys is designed. Through the synergistic effect of these components, precisely limiting and adjusting the position of the solenoid valve mounting plate and the oil storage barrel is achieved, and welding operations are simplified.
It improves welding efficiency and quality, simplifies welding operations, reduces working strength and time, and ensures the correct position of the solenoid valve installation plate and the oil storage barrel, improving the accuracy and stability of welding.
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Figure CN113798768B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of automobile parts processing equipment, in particular to a welding fixture for a solenoid valve mounting plate and an oil storage barrel for a variable damping shock absorber. Background Art
[0002] As people's living standards improve, their requirements for automobile performance are getting higher and higher in terms of comfort, reliability, durability and safety, in addition to power, economy and safety. Good driving performance, comfortable driving environment, low vibration and low noise have gradually become important symbols of modern automobiles. At the same time, in order to improve work efficiency and reduce the accident rate, the riding and working environment of the car must have a certain degree of comfort. In order to improve the comfort of the car, more and more cars use variable damping shock absorbers. The solenoid valve for variable damping shock absorbers is an important component of variable damping shock absorbers.
[0003] Welding fixtures can ensure the normal progress of welding process. In the process of automobile manufacturing welding process, welding fixtures can play a fixing role to ensure the quality of automobile welding process. In addition, automobile welding fixtures with reasonable structural design can greatly reduce the work intensity of staff, save working time and ensure welding quality.
[0004] Due to the requirements for the reliability and stability of the shock absorber, the solenoid valve needs to be installed on the wall of the oil storage barrel. The welding of the solenoid valve mounting plate for the variable damping shock absorber and the oil storage barrel with a universal fixture is time-consuming, labor-intensive and inefficient. Summary of the invention
[0005] Aiming at the deficiencies of the prior art, the invention provides a welding fixture for a solenoid valve mounting plate and an oil storage barrel for a variable damping shock absorber.
[0006] The present invention solves the above technical problems through the following technical means:
[0007] A welding fixture for an electromagnetic valve mounting plate and an oil storage barrel for a variable damping shock absorber comprises a base plate fixing part, a fixed base plate, a first semicircular sleeve, a second semicircular sleeve, a first clamping part, a second clamping part, a positioning pin and a synchronous pulley, wherein the base plate fixing part is rotatably connected to the fixed base plate, a synchronous pulley is connected to one side of the fixed base plate, a first semicircular sleeve for clamping the oil storage barrel is slidably provided at the middle position of the fixed base plate, a second semicircular sleeve is provided on the fixed base plate on one side of the oil storage barrel, the second semicircular sleeve is used for clamping the electromagnetic valve mounting plate, a positioning pin for limiting the position of the oil storage barrel is provided at the middle position of the fixed base plate, a second clamping part for clamping the oil storage barrel is provided on the fixed base plate, and a first clamping part for clamping the electromagnetic valve mounting plate is provided on the fixed base plate.
[0008] Preferably, the first clamping member includes a first placement seat, a first telescopic rod, a first contraction spring and a first right-angle fixing rod, the first placement seat is bolted to a fixed base plate, a first telescopic rod is provided on a side wall of the first placement seat, a first right-angle fixing rod is vertically fixed to the end of the first telescopic rod, and a first contraction spring is provided on the outside of the first telescopic rod between the first right-angle fixing rod and the first placement seat.
[0009] Preferably, the second clamping member includes a second placement seat, a second contraction spring, a second telescopic rod and a second right-angle fixing rod, the second placement seat is bolted to a fixed base plate, a second telescopic rod is provided on the top of the second placement seat, a second right-angle fixing rod is vertically fixed to the top of the second telescopic rod, and a second contraction spring is provided on the outside of the second telescopic rod between the second placement seat and the second right-angle fixing rod.
[0010] Preferably, a first slot connected to the first semicircular sleeve is symmetrically provided at the middle position of the fixed base plate, and the first semicircular sleeve slides in the first slot to adjust the position of the first semicircular sleeve on the fixed base plate. A second slot connected to the second clamping piece is provided on the fixed base plate, and the second clamping piece slides in the second slot to adjust the position of the second clamping piece on the fixed base plate. A fourth slot connected to the first clamping piece is provided on the fixed base plate, and the first clamping piece is located in the fourth slot and slides to adjust the position of the first clamping piece on the fixed base plate.
[0011] Preferably, a third slot is provided on the fixed base plate between the second semicircular sleeve and the first slot, and the third slot is for a welding gun to pass through.
[0012] Preferably, arc-shaped fixing blocks are symmetrically fixed on the tops of both ends of the fixed bottom plate, and a rotating connecting shaft is fixed on the outer wall of the arc-shaped fixing block, and the rotating connecting shaft is connected to the bottom plate fixing piece.
[0013] Preferably, the bottom plate fixing member includes a fixed base, a support plate and a fixed bearing. Support plates are fixed to the tops of both ends of the fixed base, and a fixed bearing connected to the rotating connecting shaft is provided on the support plate.
[0014] Preferably, the synchronous pulley consists of a pulley and a synchronous belt, the pulley is fixedly connected to the rotating connecting shaft, and the synchronous belt is sleeved on the pulley.
[0015] The advantages of the present invention are: the welding base plate is supported on the base plate frame by two bearings to realize the free rotation of the base plate, and the simplicity of the welding action of the welding gun is ensured by changing the position of the electromagnetic valve mounting plate and the oil storage barrel, thereby improving the welding quality; in addition, through the setting of the synchronous pulley, the transmission is smooth, the buffering and shock absorption are achieved, the structure is simple, the cost is low, and the use and maintenance are convenient; a third slot for the welding gun to pass through is opened on the fixed base plate, so that when the electromagnetic valve mounting plate and the oil storage barrel are welded, the rotation of the fixed base plate and the action of the welding gun are coordinated to realize one-time welding of both sides, and the use effect is better. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural schematic diagram of a welding fixture of a solenoid valve mounting plate and an oil storage barrel for a variable damping shock absorber according to an embodiment of the present invention;
[0017] Figure 2 It is a schematic diagram of the overall structure of an embodiment of the present invention;
[0018] Figure 3 A top view of an embodiment of the present invention;
[0019] Figure 4 is a schematic structural diagram of a first clamping member according to an embodiment of the present invention;
[0020] Figure 5 is a schematic diagram of the internal structure of the second clamping member according to an embodiment of the present invention;
[0021] Figure 6 This is a schematic diagram of the overall structure of a fixed base plate according to an embodiment of the present invention;
[0022] Figure 7 This is a schematic diagram of the structure of a pulley according to an embodiment of the present invention;
[0023] Figure 8 Schematic diagram of the structure of a synchronous belt according to an embodiment of the present invention.
[0024] Numbers in the figure: 10, bottom plate fixing part, 11, fixed base, 12, support plate, 13, fixed bearing, 20, fixed bottom plate, 21, arc-shaped fixing block, 22, rotating connecting shaft, 23, first notch, 24, second notch, 25, third notch, 26, fourth notch, 30, first semicircular sleeve, 40, second semicircular sleeve, 50, first clamping part, 51, first placement seat, 52, first telescopic rod, 53, first contraction spring, 54, first right-angle fixing rod, 60, second clamping part, 61, second placement seat, 62, second contraction spring, 63, second telescopic rod, 64, second right-angle fixing rod, 70, positioning pin, 80, synchronous pulley, 81, pulley, 82, synchronous belt. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0026] Example
[0027] like Figure 1-3 As shown, a welding fixture for a solenoid valve mounting plate and an oil storage barrel for a variable damping shock absorber described in this embodiment includes a base plate fixing part 10, a fixed base plate 20, a first semicircular sleeve 30, a second semicircular sleeve 40, a first clamping part 50, a second clamping part 60, a positioning pin 70 and a synchronous pulley 80. The base plate fixing part 10 is rotatably connected to the fixed base plate 20, and a synchronous pulley 80 is connected to one side of the fixed base plate 20. A first semicircular sleeve 30 for clamping the oil storage barrel is slidably provided at the middle position of the fixed base plate 20, a second semicircular sleeve 40 is provided on one side of the oil storage barrel on the fixed base plate 20, and the second semicircular sleeve 40 is used for clamping the solenoid valve mounting plate, a positioning pin 70 for limiting the position of the oil storage barrel is provided at the middle position of the fixed base plate 20, a second clamping part 60 for clamping the oil storage barrel is provided on the fixed base plate 20, and a first clamping part 50 for clamping the solenoid valve mounting plate is provided on the fixed base plate 20.
[0028] There may be errors in the manufacturing of the solenoid valve mounting plate and the oil storage barrel. In order to ensure that the solenoid valve mounting plates and oil storage barrels of different size precisions can be clamped normally, an adjustable clamping kit is used. The two coaxial first semicircular sleeves 30 can be adjusted according to the length of the oil storage barrel. When the diameter of the oil storage barrel changes, the first semicircular sleeve 30 can be removed and replaced to ensure that solenoid valve mounting plates and oil storage barrels of different sizes can be processed on a fixed base plate 20; if the same batch of solenoid valve mounting plates and oil storage barrels are processed, after one clamping is completed, you only need to mark the position of the positioning part to facilitate quick clamping next time.
[0029] like Figure 4 As shown, the first clamping member 50 includes a first placement seat 51, a first telescopic rod 52, a first contraction spring 53 and a first right-angle fixing rod 54. The first placement seat 51 is bolted to the fixed base plate 20. The first telescopic rod 52 is provided on the side wall of the first placement seat 51. The first right-angle fixing rod 54 is vertically fixed to the end of the first telescopic rod 52. A first contraction spring 53 is provided between the first right-angle fixing rod 54 and the first placement seat 51 and located on the outside of the first telescopic rod 52.
[0030] The first contraction spring 53 can pull the first right-angle fixing rod 54 so that the end of the first right-angle fixing rod 54 limits the position of the solenoid valve mounting plate; the first right-angle fixing rod 54 can be adjusted according to the size of the solenoid valve mounting plate until it is adjusted to a suitable size for better use effect.
[0031] like Figure 5 As shown, the second clamping member 60 includes a second placement seat 61, a second contraction spring 62, a second telescopic rod 63 and a second right-angle fixing rod 64. The second placement seat 61 is bolted to the fixed base plate 20. A second telescopic rod 63 is provided on the top of the second placement seat 61. A second right-angle fixing rod 64 is vertically fixed to the top of the second telescopic rod 63. A second contraction spring 62 is provided between the second placement seat 61 and the second right-angle fixing rod 64 and located on the outside of the second telescopic rod 63.
[0032] The second contraction spring 62 can pull the second right-angle fixing rod 64, so that the end of the second right-angle fixing rod 64 limits the position of the oil storage barrel; the second right-angle fixing rod 64 can be adjusted according to the size of the oil storage barrel until it is adjusted to a suitable size, which has a better limiting effect on the oil storage barrel.
[0033] like Figure 6 As shown, a first slot 23 connected to the first semicircular sleeve 30 is symmetrically provided at the middle position of the fixed base plate 20, and the first semicircular sleeve 30 slides in the first slot 23 to adjust the position of the first semicircular sleeve 30 on the fixed base plate 20. A second slot 24 connected to the second clamping member 60 is provided on the fixed base plate 20, and the second clamping member 60 slides in the second slot 24 to adjust the position of the second clamping member 60 on the fixed base plate 20. A fourth slot 26 connected to the first clamping member 50 is provided on the fixed base plate 20, and the first clamping member 50 is located in the fourth slot 26 to slide and adjust the position of the first clamping member 50 on the fixed base plate 20.
[0034] This structural arrangement allows the positions of the first clamping member 50, the second clamping member 60 and the first semicircular sleeve 30 to be adjusted, and can achieve a better position limiting effect on the solenoid valve mounting plate and the oil storage barrel.
[0035] like Figure 6 As shown, a third slot 25 is provided on the fixed base plate 20 between the second semicircular sleeve 40 and the first slot 23 , and the third slot 25 is for a welding gun to pass through.
[0036] The tops of both ends of the fixed bottom plate 20 are symmetrically fixed with arc-shaped fixing blocks 21 , and the outer walls of the arc-shaped fixing blocks 21 are fixed with rotation connecting shafts 22 , which are connected to the bottom plate fixing member 10 .
[0037] The bottom plate fixing member 10 includes a fixed base 11 , a support plate 12 and a fixed bearing 13 . The support plates 12 are fixed to the tops of both ends of the fixed base 11 . The support plates 12 are provided with fixed bearings 13 connected to the rotating connecting shaft 22 .
[0038] like Figure 7-8 As shown, the synchronous pulley 80 is composed of a pulley 81 and a synchronous belt 82 . The pulley 81 is fixedly connected to the rotating connecting shaft 22 , and the synchronous belt 82 is sleeved on the pulley 81 .
[0039] The two coaxial first semicircular sleeves 30 and the positioning pins 70 limit the six degrees of freedom of the oil storage barrel, the second semicircular sleeve 40 limits the four degrees of freedom of the solenoid valve mounting plate, and the end of the solenoid valve mounting plate limits its axial freedom on the end surface of the first semicircular sleeve 30. The solenoid valve mounting plate and the oil storage barrel are clamped separately by two clamping parts to ensure that the two are in an accurate position relative to the welding gun during welding.
[0040] The power transmission route of the clamp is: the external motor drives the synchronous belt 82 to rotate, thereby driving the pulley 81 to rotate, so that the fixed base plate 20 rotates accordingly, which is convenient for welding the solenoid valve mounting plate and the oil storage barrel.
[0041] It should be noted that, in this article, if there are first and second, etc., relational terms are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0042] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A welding fixture for a solenoid valve mounting plate and an oil storage barrel for a variable damping shock absorber, characterized in that: The invention comprises a bottom plate fixing member (10), a fixed bottom plate (20), a first semicircular sleeve (30), a second semicircular sleeve (40), a first clamping member (50), a second clamping member (60), a positioning pin (70) and a synchronous pulley (80), wherein the bottom plate fixing member (10) is rotatably connected to the fixed bottom plate (20), one side of the fixed bottom plate (20) is connected to the synchronous pulley (80), a first semicircular sleeve (30) for clamping an oil storage barrel is slidably provided at the middle position of the fixed bottom plate (20), a second semicircular sleeve (40) is provided on one side of the oil storage barrel on the fixed bottom plate (20), the second semicircular sleeve (40) is used for clamping an electromagnetic valve mounting plate, a positioning pin (70) for limiting the position of the oil storage barrel is provided at the middle position of the fixed bottom plate (20), a second clamping member (60) for clamping the oil storage barrel is provided on the fixed bottom plate (20), and a first clamping member (50) for clamping the electromagnetic valve mounting plate is provided on the fixed bottom plate (20); The first clamping member (50) comprises a first placement seat (51), a first telescopic rod (52), a first contraction spring (53) and a first right-angle fixing rod (54); the first placement seat (51) is bolted to a fixed base plate (20); a first telescopic rod (52) is provided on a side wall of the first placement seat (51); a first right-angle fixing rod (54) is vertically fixed to an end of the first telescopic rod (52); a first contraction spring (53) is provided on the outside of the first telescopic rod (52) between the first right-angle fixing rod (54) and the first placement seat (51); The second clamping member (60) comprises a second placement seat (61), a second contraction spring (62), a second telescopic rod (63) and a second right-angle fixing rod (64); the second placement seat (61) is bolted to the fixed base plate (20); a second telescopic rod (63) is provided on the top of the second placement seat (61); a second right-angle fixing rod (64) is vertically fixed to the top of the second telescopic rod (63); and a second contraction spring (62) is provided between the second placement seat (61) and the second right-angle fixing rod (64) and on the outside of the second telescopic rod (63).
2. The welding fixture for the solenoid valve mounting plate and the oil storage barrel for a variable damping shock absorber according to claim 1, characterized in that: A first notch (23) connected to the first semicircular sleeve (30) is symmetrically provided at a middle position of the fixed base plate (20); the first semicircular sleeve (30) slides in the first notch (23) to adjust the position of the first semicircular sleeve (30) on the fixed base plate (20); a second notch (24) connected to the second clamping member (60) is provided on the fixed base plate (20); the second clamping member (60) slides in the second notch (24) to adjust the position of the second clamping member (60) on the fixed base plate (20); a fourth notch (26) connected to the first clamping member (50) is provided on the fixed base plate (20); the first clamping member (50) is located in the fourth notch (26) to slide and adjust the position of the first clamping member (50) on the fixed base plate (20).
3. The welding fixture for the solenoid valve mounting plate and the oil storage barrel for a variable damping shock absorber according to claim 2, characterized in that: A third notch (25) is provided on the fixed base plate (20) between the second semicircular sleeve (40) and the first notch (23), and the third notch (25) is for a welding gun to pass through.
4. The welding fixture for the solenoid valve mounting plate and the oil storage barrel for a variable damping shock absorber according to claim 1, characterized in that: Arc-shaped fixing blocks (21) are symmetrically fixed to the tops of both ends of the fixed bottom plate (20), and a rotating connecting shaft (22) is fixed to the outer wall of the arc-shaped fixing block (21), and the rotating connecting shaft (22) is connected to the bottom plate fixing piece (10).
5. The welding fixture for the solenoid valve mounting plate and the oil storage barrel for a variable damping shock absorber according to claim 1, characterized in that: The bottom plate fixing member (10) comprises a fixed base (11), a support plate (12) and a fixed bearing (13); the support plates (12) are fixed to the tops of both ends of the fixed base (11); and the support plates (12) are provided with a fixed bearing (13) connected to a rotating connecting shaft (22).
6. The welding fixture for the solenoid valve mounting plate and the oil storage barrel for a variable damping shock absorber according to claim 1, characterized in that: The synchronous pulley (80) is composed of a pulley (81) and a synchronous belt (82); the pulley (81) is fixedly connected to the rotating connecting shaft (22); and the synchronous belt (82) is sleeved on the pulley (81).
Citation Information
Patent Citations
Automobile water tank welding fixture
CN108687481A
Combined tool clamp
CN213592293U
Electromagnetic valve mounting plate and oil storage barrel welding clamp for variable damping shock absorber
CN216370888U