Solar water collector head water pipe assembly positioning welding device
By designing a solar collector head water pipe assembly positioning welding device including base, replaceable base plate, vertical beam, cross beam and other components, the problem of low welding efficiency in the prior art is solved, and the water pipe and connecting plate are realized Accurate positioning and fixing improves welding quality and product quality.
Patent Information
- Application Number
- CN202111658288.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-12-30
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2041-12-30
AI Technical Summary
The prior art In the welding process of solar collectors, the working efficiency is low and the shortage of fast and accurate welding devices leads to poor welding quality and product quality.
A solar water collector head water pipe assembly positioning welding device including a base, replaceable base plate, vertical beam, cross beam, press rod, press head, connecting block, U-shaped block, water pipe positioning plate and connecting plate positioning pin is designed. , through the combination of these components, the precise positioning and fixing of the water pipes and connecting pieces is achieved.
Through the use of this device, the relative position between each component can be accurately ensured, the welding quality and product quality can be improved, and the welding efficiency can be significantly improved.
Smart Images

Figure CN114248063B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of welding tooling, in particular to a positioning welding device for a water pipe assembly at a head of a solar water collector. Background Art
[0002] At present, in the process of welding solar collectors, it is necessary to weld the water inlet pipe and the water outlet pipe at both ends of the collector assembly to the solar assembly, and it is necessary to weld several connecting pieces on both sides of the assembly to facilitate the fixation of the assemblies. The prior art only uses the method of marking lines on the assembly for installation and welding, and the work efficiency is relatively low. Therefore, it is urgent to develop a device that can quickly weld solar collectors to improve work efficiency. Summary of the invention
[0003] In order to effectively solve the problems in the above-mentioned background technology, the present invention proposes a positioning welding device for the water pipe assembly of the head of a solar water collector.
[0004] The specific technical solutions are as follows:
[0005] A positioning welding device for a water pipe assembly at the head of a solar water collector comprises a base, a replaceable base plate, a vertical beam, a horizontal beam, a pressure rod, a pressure head, a connecting block, a U-shaped block, a water pipe positioning disk and a plurality of connecting piece positioning pins; the horizontal beams are divided into two groups, with two beams in each group, which are respectively fixed on two sides of the base, a U-shaped block is fixed on the top of each horizontal beam, the U-shaped block is provided with a slot, the two ends of the horizontal beam are respectively installed in the slots of the two U-shaped blocks, the connecting block is fixed in the middle of the horizontal beam, the two ends of the connecting block are respectively threadedly connected with the pressure rod, the lower end of the pressure rod is fixed with the replaceable base plate, the replaceable base plate is installed on the base, and positioning pins for positioning the connecting piece are provided on both sides of the replaceable base plate, the water pipe positioning disk is fixed on one side of the base, the water pipe positioning disk is provided with a through hole, and the through hole corresponds to the circular hole of the flange on the water pipe to be welded.
[0006] Preferably, rotating shafts are fixed on the left and right sides of the base, and the base is mounted on the bracket via the rotating shafts so that the entire base can rotate.
[0007] Preferably, the upper end of the pressure rod is provided with a through hole for inserting the plate rod.
[0008] Preferably, a strip block is fixed to one side of the replaceable bottom plate, and the connection piece positioning pin on this side is fixed to the strip block.
[0009] Compared with the prior art, the beneficial effect of the present invention is that the position of the water pipe, the solar collector assembly and the connecting piece can be positioned by the device, and welding can be performed after positioning, so as to accurately ensure the relative position between the components, thereby improving the welding quality and product quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 A perspective view of the present invention;
[0011] Figure 2 It is a schematic diagram of the application of the present invention. DETAILED DESCRIPTION
[0012] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments may be combined with each other.
[0013] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.
[0014] In the description of the invention, it should be noted that, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fixed connection" and "fixed connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the invention can be understood according to specific circumstances.
[0015] The specific implementation of the present invention is described in detail below in conjunction with the accompanying drawings and preferred embodiments. Figure 1As shown, a positioning welding device for a water pipe assembly at the head of a solar water collector comprises a base 1, a replaceable bottom plate 2, a vertical beam 3, a horizontal beam 4, a pressure rod 5, a pressure head 6, a connecting block 7, a U-shaped block 8, a water pipe positioning plate 9 and a plurality of connecting piece positioning pins 10; the horizontal beams are divided into two groups, each group has two beams, which are respectively fixed on both sides of the base, a U-shaped block is fixed on the top of each horizontal beam, the U-shaped block has a slot, the direction of the slot is toward the side, the two ends of the horizontal beam are respectively installed in the slots of the two U-shaped blocks, the connecting block is fixed in the middle of the horizontal beam, the two ends of the connecting block are respectively threadedly connected with the pressure rod, the lower end of the pressure rod is fixed with the pressure head, rotating the pressure rod can drive the pressure head to move up and down, and the pressure head presses and fixes the upper part of the lower collector assembly.
[0016] The replaceable bottom plate is installed on the base. The replaceable bottom plate can be replaced according to different products. Similarly, the water pipe positioning plate can also be replaced. They are all fixed to the base by bolts. Positioning pins for positioning the connecting piece are provided on both sides of the replaceable bottom plate. The positioning pins are relatively short and can cooperate with the small round holes on the connecting piece. There are several positioning pins for several small round holes on the connecting piece. The water pipe positioning plate is fixed on one side of the base. The water pipe positioning plate is provided with a through hole 11, which corresponds to the round hole of the flange on the water pipe to be welded. The water pipe flange is fixed by passing bolts through the through hole, thereby fixing the position of the water pipe.
[0017] In order to facilitate the rotation of the base, a rotating shaft 12 is fixed on the left and right sides of the base, and the base is installed on the bracket through the rotating shaft so that the entire base can rotate.
[0018] In order to facilitate the rotation of the pressure rod, the upper end of the pressure rod is provided with a through hole 13 for inserting the plate rod.
[0019] In the present invention, since the position of the connecting piece in this type of assembly is relatively special, a strip block 14 is fixed on one side of the replaceable bottom plate, and the connecting piece positioning pin on this side is fixed on the strip block.
[0020] like Figure 2 As shown, when in use, place the collector assembly 15 in the middle of the replaceable bottom plate, which has two positioning columns 16 in the middle to position the collector assembly. Then, place the connecting piece 17 on both sides of the collector assembly. Under the action of the connecting piece positioning pin, the position of each connecting piece will be very accurate. Finally, place the water pipe 18 on the upper part of the collector assembly, align the round hole on the flange at the end of the water pipe with the through hole on the water pipe positioning plate, and then fix it with bolts. After all the components are assembled, they can be welded, or welded once after each component is assembled.
[0021] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.
Claims
1. A solar water collector head water pipe assembly positioning welding device, characterized in that: The bridge of the embodiment of the present invention comprises a base, a replaceable base plate, a vertical beam, a horizontal beam, a pressure rod, a pressure head, a connecting block, a U-shaped block, a water pipe positioning plate and several connecting piece positioning pins; the horizontal beams are divided into two groups, each group of two, which are respectively fixed on both sides of the base, and a U-shaped block is fixed on the top of each horizontal beam, and the U-shaped block is provided with a slot, and the two ends of the horizontal beam are respectively installed in the slots of the two U-shaped blocks, the connecting block is fixed in the middle of the horizontal beam, the two ends of the connecting block are respectively threadedly connected with the pressure rod, and the lower end of the pressure rod is fixed with the pressure head, the replaceable base plate is installed on the base, and the two sides of the replaceable base plate are provided with positioning pins for positioning the connecting piece, the water pipe positioning plate is fixed on one side of the base, and the water pipe positioning plate is provided with a through hole, and the through hole corresponds to the circular hole of the flange plate on the water pipe to be welded; the left and right sides of the base are fixed with a rotating shaft, and the base is installed on the bracket through the rotating shaft so that the entire base rotates; the upper end of the pressure rod is provided with a through hole for inserting the plate rod.
2. The solar water collector head water pipe assembly positioning welding device according to claim 1 is characterized in that: A strip block is fixed on one side of the replaceable bottom plate, and a connection piece positioning pin on the side is fixed on the strip block.
Citation Information
Patent Citations
Positioning and welding device for head water pipe assembly of solar water collector
CN216939216U