A fully automatic pipe self-cleaning staging conveyor

Abstract

The application discloses a kind of full-automatic pipe self-cleaning step-by-step conveying devices, it is related to pipe technical field, to the existing pipe needs artificial feeding and discharging to lead to low work efficiency and welding seam detection cannot be adjusted according to pipe to lead to lower practicality problem, present and propose the following scheme, it includes work tank, the top of the work tank and inside is provided with material conveying mechanism, one side of the work tank is provided with outer wall cleaning mechanism, the outer wall cleaning mechanism is provided with adjusting mechanism away from the side of work tank, the top of adjusting mechanism and outer wall cleaning mechanism is provided with pipe body, the material conveying mechanism is used to transport pipe body.The full-automatic pipe self-cleaning step-by-step conveying device can automatically transport, clean, detect, can be adjusted according to the size of pipe and the position of welding seam, improve the practicability of the device, while transportation does not need manual feeding and discharging, improve work efficiency, facilitate use.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of pipe material, in particular to a full-automatic pipe material self-cleaning step-by-step conveying device. BACKGROUND

[0002] After the pipe material is produced, the inner and outer walls of the pipe material need to be cleaned. The traditional cleaning of the pipe material is through manual feeding and discharging. Manual feeding and discharging makes the pipe material cleaning degree of automation low and the work efficiency low. After the pipe material is cleaned, the welding seam of the pipe material needs to be detected. The existing detection device cannot be adjusted according to the position of the pipe material, thereby the practicability is low. Therefore, in order to solve the above problems, the present application provides a full-automatic pipe material self-cleaning step-by-step conveying device. SUMMARY

[0003] The full-automatic pipe material self-cleaning step-by-step conveying device provided by the present application solves the problems that the work efficiency is low due to manual feeding and discharging of the pipe material and the practicability is low because the welding seam detection cannot be adjusted according to the pipe material.

[0004] In order to achieve the above purpose, the present application adopts the following technical scheme:

[0005] The full-automatic pipe material self-cleaning step-by-step conveying device comprises a working box, a feeding mechanism is arranged at the top and inside of the working box, an outer wall cleaning mechanism is arranged on one side of the working box, an adjusting mechanism is arranged on the side away from the working box of the outer wall cleaning mechanism, a pipe body is arranged at the top of the adjusting mechanism and the outer wall cleaning mechanism, the feeding mechanism is used for transporting the pipe body, the adjusting mechanism is used for adjusting according to the size of the pipe and the position of the welding seam, a limiting mechanism is arranged at the top of the working box, the limiting mechanism is used for adjusting the conveying range according to the length of the pipe, and the outer wall cleaning mechanism is used for cleaning the outer wall of the pipe body.

[0006] As a further scheme of the present application: the feeding mechanism comprises a hydraulic cylinder, a mounting plate, a push plate, a fixed plate, a first air cylinder and a guide plate, the piston rod end of the hydraulic cylinder is connected with the mounting plate, the top of the mounting plate is connected with the push plate, the two ends of the fixed plate are connected with the working box, the fixed plate and the push plate are arranged in a cross manner, and the piston rod end of the first air cylinder is connected with the guide plate.

[0007] As a further scheme of the present application: the adjusting mechanism comprises a first driving motor, a second air cylinder, a chuck, a fixed rod, a sliding block, a welding seam detector and a support, the output end of the first driving motor and the piston rod end of the second air cylinder are both connected with the chuck.

[0008] As a further further scheme of the present application: the fixed rod is in sliding connection with the sliding block and the support, and the bottom end of the weld detector is connected with the sliding block, and the model of the weld detector is JITAI990.

[0009] As a further further scheme of the present application: the limiting mechanism comprises a rotating handle, a lead screw and a guide rod, and a limiting plate, one end of the lead screw extends through the working box to the outside and is connected with the rotating handle.

[0010] As a further further scheme of the present application: the guide rod is symmetrically arranged with the central axis of the lead screw, and the two ends of the guide rod are connected with the working box, and the limiting plate is sleeved on the circumferential side wall of the lead screw and the guide rod.

[0011] As a further further scheme of the present application: the outer wall cleaning mechanism comprises a second driving motor, a brush roller and a limiting wheel, and the output end of the second driving motor is connected with the brush roller.

[0012] As a further further scheme of the present application: the limiting wheel is located on one side of the brush roller, and the limiting wheel is uniformly arranged along the length direction of the brush roller.

[0013] As a further further scheme of the present application: the side wall of the working box is provided with an inner wall cleaning pipe, one end of the inner wall cleaning pipe extends through the working box to the top end of the push plate, and the inner wall cleaning pipe is matched with the push plate.

[0014] The present application has the following advantages:

[0015] 1. By starting the hydraulic cylinder, the push plate is driven by the hydraulic cylinder to transport the pipeline body one by one upwards, and the push plate and the fixed plate are arranged obliquely, which can automatically roll to the top end of the upper push plate under the action of the gravity of the pipeline during transportation. When the push plate transports the pipeline body to the top end of the working box, the inclined plate at the top end of the working box can effectively transport the pipeline body to the limiting wheel. After cleaning, the first cylinder is started to drive the guide plate to lift the pipeline body and transport it to the support, so that the pipeline body does not need manual feeding and discharging, and the working efficiency is improved.

[0016] 2. The first driving motor, the second cylinder and the weld detector can be moved by moving the sliding block, and the support is in sliding connection with the fixed rod, and then the screw rod can be used to fix it, so that the device can be adjusted according to the size of the pipe and the position of the weld, improving the practicability of the device.

[0017] In summary, the device can be adjusted according to the size of the pipe and the position of the weld, improving the practicability of the device, and the transportation does not need manual feeding and discharging, improving the working efficiency and being convenient to use. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 This is a schematic diagram of the structure of the present invention.

[0019] Figure 2 This is a rear view of the structure of the present invention.

[0020] Figure 3 This is a schematic diagram of the internal structure of the present invention.

[0021] Figure 4 This is a schematic diagram of the disassembled structure of the present invention.

[0022] Figure 5 This is a schematic diagram of the cleaning detection structure of the present invention.

[0023] Figure 6 For the present invention Figure 2 A magnified structural diagram of point A in the middle.

[0024] Labels in the diagram: 1. Working box; 2. Material conveying mechanism; 201. Hydraulic cylinder; 202. Mounting plate; 203. Push plate; 204. Fixing plate; 205. First cylinder; 206. Guide plate; 3. Adjustment mechanism; 301. First drive motor; 302. Second cylinder; 303. Chuck; 304. Fixing rod; 305. Sliding block; 306. Weld seam detector; 307. Bracket; 4. Limiting mechanism; 401. Rotating handle; 402. Lead screw; 403. Guide rod; 404. Limiting plate; 5. External wall cleaning mechanism; 501. Second drive motor; 502. Brush roller; 503. Limiting wheel; 6. Pipe body; 7. Internal wall cleaning pipe. Detailed Implementation

[0025] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.

[0026] Reference Figures 1-6 As shown, a fully automatic self-cleaning progressive conveying device for pipes includes a working box 1. A conveying mechanism 2 is provided at the top and inside of the working box 1. An outer wall cleaning mechanism 5 is provided on one side of the working box 1. An adjusting mechanism 3 is provided on the side of the outer wall cleaning mechanism 5 away from the working box 1. A pipe body 6 is provided at the top of both the adjusting mechanism 3 and the outer wall cleaning mechanism 5. The conveying mechanism 2 is used to transport the pipe body 6. The adjusting mechanism 3 is used to adjust according to the size of the pipe and the position of the weld. A limiting mechanism 4 is provided at the top of the working box 1. The limiting mechanism 4 is used to adjust the conveying range according to the length of the pipe. The outer wall cleaning mechanism 5 is used to clean the outer wall of the pipe body 6.

[0027] like Figure 2 ,Figure 3 and Figure 6 As shown in the figure, the feeding mechanism 2 comprises a hydraulic cylinder 201, a mounting plate 202, a push plate 203, a fixed plate 204, a first cylinder 205 and a guide plate 206, the piston rod end of the hydraulic cylinder 201 is connected with the mounting plate 202, the top end of the mounting plate 202 is connected with the push plate 203, the two ends of the fixed plate 204 are connected with the working box 1, and the fixed plate 204 and the push plate 203 are cross arranged, and the piston rod end of the first cylinder 205 is connected with the guide plate 206.

[0028] As shown in the figure, Figure 4 and Figure 2 and Figure 5 As shown in the figure, the adjusting mechanism 3 comprises a first driving motor 301, a second cylinder 302, a chuck 303, a fixed rod 304, a sliding block 305, a weld seam detector 306 and a bracket 307, the output end of the first driving motor 301 and the piston rod end of the second cylinder 302 are both connected with the chuck 303, the fixed rod 304 is slidingly connected with the sliding block 305 and the bracket 307, and the bottom end of the weld seam detector 306 is connected with the sliding block 305, the model of the weld seam detector 306 is JITAI990, the limiting mechanism 4 comprises a rotating handle 401, a lead screw 402 and a guide rod 403, and a limiting plate 404, one end of the lead screw 402 extends to the outside through the working box 1 and is connected with the rotating handle 401, the guide rod 403 is symmetrically arranged with the central axis of the lead screw 402, and the two ends of the guide rod 403 are connected with the working box 1, the limiting plate 404 is sleeved on the circumferential side wall of the lead screw 402 and the guide rod 403, the rotating handle 401 drives the lead screw 402 to rotate, and the lead screw 402 drives the limiting plate 404 to move back and forth, so that the position of the limiting plate 404 on the working box 1 can be adjusted according to the size of the pipeline, so that the transportation range of the pipeline is controllable.

[0029] As shown in the figure, Figures 1-3 As shown in the figure, the outer wall cleaning mechanism 5 comprises a second driving motor 501, a brush roller 502 and a limiting wheel 503, the output end of the second driving motor 501 is connected with the brush roller 502, the limiting wheel 503 is located on one side of the brush roller 502, and the limiting wheel 503 is uniformly arranged along the length direction of the brush roller 502, the side wall of the working box 1 is provided with an inner wall cleaning pipe 7, one end of the inner wall cleaning pipe 7 extends to the top end of the push plate 203 through the working box 1, and the inner wall cleaning pipe 7 is matched with the push plate 203, the brush roller 502 is driven by the second driving motor 501 to clean the outer wall of the pipeline body 6, and at the same time, the pipeline body 6 is limited by the limiting wheel 503 to prevent the pipeline body 6 from falling during cleaning.

[0030] Working principle: when the device is used, first, the pipeline to be cleaned is placed at the top of the working box 1, and the top of the working box 1 is inclined, so that the pipeline can roll to the top of the push plate 203 by its own gravity, then the hydraulic cylinder 201 is started, the mounting plate 202 is driven upward, and the push plate 203 is driven upward, so that the pipeline body 6 can be driven upward by the upward push plate 203 and transported to the fixed plate 204, and the push plate 203 and the fixed plate 204 are inclined, which can effectively prevent falling during transportation, when the pipeline body 6 is transported to the appropriate position, the inner wall cleaning pipe 7 transports high-pressure gas to the inner wall of the pipeline body 6, the high-pressure gas sprayed by the pipeline body 6 cleans the pipeline body 6, after cleaning, the pipeline body 6 is transported upward to the limiting wheel 503 again by the push plate 203, at this time, the second driving motor 501 is started, the brush roller 502 is driven to rotate by the second driving motor 501, and the outer wall of the pipeline body 6 is cleaned by the rotating brush roller 502, after the outer wall of the pipeline body 6 is cleaned, the first cylinder 205 is started, the guide plate 206 is driven upward by the first cylinder 205, the guide plate 206 drives the pipeline body 6 to lift the cleaned pipeline body 6 upward, and the guide plate 206 is inclined, so that the pipeline body 6 rolls to the support 307 by its own gravity, at this time, the second cylinder 302 is started, the chuck 303 is driven to move by the second cylinder 302, the chuck 303 at one end of the second cylinder 302 abuts against one end of the pipeline body 6, then the pipeline body 6 is moved toward the first driving motor 301, so that the pipeline body 6 can be effectively fixed by the two chucks 303, after fixing, the first driving motor 301 is started, the pipeline body 6 is driven to rotate by the first driving motor 301, and at the same time, the pipeline body 6 is detected by the weld detector 306.

[0031] The above is only the preferred specific embodiment of the present application, but the protection scope of the present application is not limited thereto, any person skilled in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.

Claims

1. A fully automatic self-cleaning progressive conveying device for pipes, comprising a working box (1), characterized in that, The top and inside of the work box (1) are provided with a material conveying mechanism (2), which is used to transport the pipe body (6). An outer wall cleaning mechanism (5) is provided on one side of the work box (1), which is used to clean the outer wall of the pipe body (6). An adjustment mechanism (3) is provided on the side of the outer wall cleaning mechanism (5) away from the work box (1), which is used to adjust according to the size of the pipe and the position of the weld. The pipe body (6) is provided at the top of both the adjustment mechanism (3) and the outer wall cleaning mechanism (5). A limit mechanism (4) is provided at the top of the work box (1), which is used to adjust the conveying range according to the length of the pipe. The adjustment mechanism (3) includes a first drive motor (301), a second cylinder (302), a chuck (303), a fixed rod (304), a sliding block (305), a weld detector (306), and a bracket (307). The output end of the first drive motor (301) and the piston rod end of the second cylinder (302) are both connected to the chuck (303). The output end of the first drive motor (301) and the piston rod end of the second cylinder (302) are arranged opposite to each other. The fixed rod (304) is slidably connected to the sliding block (305) and the bracket (307), and the bottom end of the weld detector (306) is connected to the sliding block (305). The limiting mechanism (4) includes a rotating handle (401), a lead screw (402), a guide rod (403), and a limiting plate (404). One end of the lead screw (402) extends through the work box (1) to the outside and is connected to the rotating handle (401).

2. The fully automatic self-cleaning progressive conveying device for pipes according to claim 1, characterized in that, The material conveying mechanism (2) includes a hydraulic cylinder (201), a mounting plate (202), a push plate (203), a fixing plate (204), a first cylinder (205), and a guide plate (206). The piston rod end of the hydraulic cylinder (201) is connected to the mounting plate (202), the top end of the mounting plate (202) is connected to the push plate (203), both ends of the fixing plate (204) are connected to the working box (1), and the fixing plate (204) and the push plate (203) are arranged in a cross pattern. The piston rod end of the first cylinder (205) is connected to the guide plate (206).

3. The fully automatic self-cleaning progressive conveying device for pipes according to claim 1, characterized in that, The guide rod (403) is symmetrically arranged around the central axis of the lead screw (402), and both ends of the guide rod (403) are connected to the working box (1). The limiting plate (404) is sleeved on the circumferential sidewall of the lead screw (402) and the guide rod (403).

4. The fully automatic self-cleaning progressive conveying device for pipes according to claim 1, characterized in that, The outer wall cleaning mechanism (5) includes a second drive motor (501), a brush roller (502) and a limiting wheel (503), and the output end of the second drive motor (501) is connected to the brush roller (502).

5. The fully automatic self-cleaning progressive conveying device for pipes according to claim 4, characterized in that, The limiting wheel (503) is located on one side of the brush roller (502), and the limiting wheel (503) is evenly arranged along the length direction of the brush roller (502).

6. The fully automatic self-cleaning progressive conveying device for pipes according to claim 1, characterized in that, The side wall of the work box (1) is provided with an inner wall cleaning pipe (7), one end of which extends through the work box (1) to the top of the push plate (203), and the inner wall cleaning pipe (7) matches the push plate (203).

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