Wire guide device with adjustable wire feeding path for wire bending machine

The adjustable wire feeding path device of the wire bending machine enables flexible adjustment of the wire feeding path, solving the problem of complex spring processing at multiple angles and locations, improving processing efficiency and versatility, and reducing the frequency of tool replacement.

CN114798989BActive Publication Date: 2025-01-07SHENGZHOU JINSHI SPRING MASCH CO LTD
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Patent Information

Application Number
CN202210392962.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-04-14
Publication Date
2025-01-07
Estimated Expiration
2042-04-14

AI Technical Summary

Technical Problem

Existing wire bending machines have fixed wire feeding paths, making it difficult to adapt to complex spring processing at multiple angles and locations. Furthermore, frequent tool changes affect processing efficiency and ease of operation.

Method used

Design a wire guide device with adjustable wire feeding path for a wire bending machine. By adjusting the movement along the X-axis, Y-axis and vertical direction, combined with the rotation of the mandrel, the wire feeding path can be flexibly adjusted, reducing reliance on cutting tools.

Benefits of technology

It improves the processing efficiency and versatility of complex springs, reduces the frequency of tool changes, optimizes the spatial layout, and adapts to the processing needs of different types of springs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a wire guide device with an adjustable wire feeding path for a wire bending machine, aiming to provide a wire feeding path that can be adjusted and moved to adapt to the processing and manufacturing of complex springs that need to be bent at multiple angles and multiple locations; at the same time, it can also improve versatility and adapt to the processing and manufacturing of different types of springs without adjusting the orientation of the tool. It includes a frame; a wire path guide assembly, the wire path guide assembly includes a core shaft; a wire path movement adjustment device, the wire path movement adjustment device includes: a wire path X-axis movement mechanism, the wire path X-axis movement mechanism is used to move the core shaft along the X-axis direction; a wire path Z-axis lifting mechanism, the wire path Z-axis lifting mechanism is used to move the core shaft up and down in the vertical direction; a wire path Y-axis movement mechanism, the wire path Y-axis movement mechanism is used to move the core shaft along the Y-axis direction.
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Description

Technical Field

[0001] The invention relates to a wire bending machine, in particular to a wire guiding device with an adjustable wire feeding path for the wire bending machine. Background Art

[0002] The wire bending machine (i.e., automatic wire bending machine) currently used to make springs generally includes a frame, a vertically distributed mounting disc on the frame, a mandrel fixed in the middle of the mounting disc, and a tool mechanism in which several tools can move, wherein one side of the mounting disc is a vertically distributed tool mounting surface; the mandrel is perpendicular to the tool mounting surface, and a wire path guide shaft hole is provided in the mandrel, and the wire path guide shaft hole is the wire feeding path (the wire feeding path is fixed); each tool mechanism is installed on the tool mounting surface and distributed in sequence around the circumference of the mandrel. When making the spring, the spring steel wire extends out under the guidance of the wire path guide shaft hole, and then is bent, curled, and cut by the tools of each tool mechanism on the tool mounting surface to realize the automatic production of the spring.

[0003] The core shaft of the current wire bending machine is fixed, that is, the wire feeding path is fixed; and there are many types of springs at present, among which various fancy springs and highly difficult special-shaped springs need to be bent at multiple angles and multiple locations. This requires not only adding multiple sets of bending forming tool mechanisms when making these complex springs, but also the replacement of tools may be involved during the production process, affecting the processing efficiency. On the other hand, when making different types of springs, due to different bending angles and locations, it is also necessary to adjust the orientation of the bending forming tool mechanism, which is inconvenient to operate. Summary of the invention

[0004] The purpose of the present invention is to provide a wire feeding path that can be adjusted and moved to adapt to the processing and manufacturing of complex springs that need to be bent at multiple angles and multiple locations; at the same time, it can also improve versatility and adapt to the processing and manufacturing of different types of springs for wire bending machines without adjusting the tool orientation. The wire feeding path can be adjusted.

[0005] The technical solution of the present invention is:

[0006] A wire guide device with an adjustable wire feeding path for a wire bending machine, comprising:

[0007] frame;

[0008] A wire path guide assembly, the wire path guide assembly comprising a horizontally distributed mandrel, wherein the mandrel is provided with a wire path guide shaft hole;

[0009] The wire path movement adjustment device comprises:

[0010] The wire path X-axis moving mechanism is used to move the mandrel along the X-axis direction, and the X-axis direction is parallel to the axial direction of the mandrel;

[0011] The wire path Z-axis lifting mechanism is used to move the mandrel up and down in the vertical direction;

[0012] The wire path Y-axis moving mechanism is used to move the core shaft along the Y-axis direction, and the Y-axis direction is perpendicular to the X-axis direction.

[0013] The core shaft of this solution can be adjusted in the X-axis direction, Y-axis direction and vertical direction through the wire path moving adjustment device, so that the wire path guide shaft hole (the wire path guide shaft hole is the wire feeding path) provided in the core shaft can be adjusted and moved in a large range in the front, back, left, right, up and down directions to adjust the position of the spring wire to adapt to the production of complex springs that need to be bent at multiple angles and multiple locations, and it is helpful to reduce the number of bending forming tool mechanisms. At the same time, it can avoid tool replacement that may be involved in the production process, which is helpful to improve the processing efficiency of complex springs. On the other hand, it can also improve versatility. Without adjusting the orientation of the tool mechanism, the position of the wire path guide shaft hole can be adjusted to adapt to the processing and production of different types of springs.

[0014] Preferably, the wire path X-axis moving mechanism includes a transverse guide rail arranged on the frame, a transverse slide sliding along the transverse guide rail and a transverse driving mechanism for driving the transverse slide to move, the transverse guide rail is parallel to the axial direction of the core shaft, and the transverse slide is provided with a wire path mounting member; the wire path Z-axis lifting mechanism includes a vertical guide rail arranged on the wire path mounting member, a lifting slide lifted along the vertical guide rail and a lifting driving mechanism for driving the lifting slide to move up and down; the wire path Y-axis moving mechanism includes a longitudinal guide rail arranged on the lifting slide, a longitudinal slide sliding along the longitudinal guide rail and a longitudinal driving mechanism for driving the longitudinal slide to move, the longitudinal guide rail is perpendicular to the transverse guide rail, and the core shaft is installed on the longitudinal slide.

[0015] Preferably, it further includes a mandrel rotation mechanism, the wire path guide assembly also includes a wire path guide sleeve rotatably arranged on the longitudinal slide, the mandrel is fixed in the wire path guide sleeve, and the mandrel and the wire path guide sleeve are coaxially distributed, and the mandrel rotation mechanism is arranged on the longitudinal slide to drive the wire path guide sleeve to rotate. In this way, the mandrel can be driven to rotate by the mandrel rotation mechanism, which is conducive to adapting to the working needs of bending forming tools in different positions.

[0016] Preferably, the core shaft rotating mechanism includes a rotating motor arranged on the longitudinal sliding seat and a gear transmission mechanism connecting the output shaft of the rotating motor and the wire path guide sleeve.

[0017] Preferably, the tool further comprises a mandrel rotating mechanism, which is used to drive the mandrel to rotate, and the rotation axis of the mandrel coincides with the axis of the mandrel. In this way, the mandrel can be driven to rotate by the mandrel rotating mechanism, which is conducive to adapting to the working needs of bending forming tools in different positions.

[0018] Preferably, a vertically distributed mounting cutter disc is provided on the frame, and a core shaft opening is provided on the mounting cutter disc, and the core shaft passes through the core shaft opening.

[0019] Preferably, one side of the cutter disc is a vertically distributed cutter installation surface, and the cutter installation surface is used to install the cutter mechanism of the wire bending machine; the wire path movement adjustment device and the cutter installation surface are opposite sides of the cutter disc. In this way, the rationality of the spatial layout can be improved, and the wire path movement adjustment device can be prevented from occupying the space on one side of the cutter installation surface for installing the cutter mechanism.

[0020] Preferably, the transverse driving mechanism comprises a transverse screw rod rotatably arranged on the frame, a transverse nut fixed on the transverse slide and cooperating with the transverse screw rod, and a transverse motor arranged on the frame for driving the transverse screw rod to rotate, wherein the transverse screw rod is parallel to the transverse guide rail. The transverse driving mechanism adjusts the position of the transverse slide by the screw rod and nut mechanism, and its adjustment accuracy can be ensured.

[0021] Preferably, the lifting drive mechanism includes a vertical screw rod rotatably arranged on the wire path mounting member, a lifting nut fixed on the lifting slide and cooperating with the vertical screw rod, and a lifting motor arranged on the wire path mounting member for driving the vertical screw rod to rotate. The lifting drive mechanism adjusts the position of the lifting slide by the screw rod and nut mechanism, and its adjustment accuracy can be ensured.

[0022] Preferably, the longitudinal drive mechanism includes a longitudinal screw rod rotatably arranged on the lifting slide, a longitudinal nut fixed on the longitudinal slide and cooperating with the longitudinal screw rod, and a longitudinal motor arranged on the lifting slide for driving the longitudinal screw rod to rotate, wherein the longitudinal screw rod is parallel to the longitudinal guide rail. The longitudinal drive mechanism adjusts the position of the longitudinal slide by the screw rod and nut mechanism, and its adjustment accuracy can be ensured.

[0023] The beneficial effects of the present invention are: the wire feeding path can be adjusted and moved to adapt to the processing and manufacturing of complex springs that need to be bent at multiple angles and multiple locations; at the same time, the versatility can be improved and it can adapt to the processing and manufacturing of different types of springs without adjusting the tool orientation. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 The invention discloses a structural schematic diagram of a wire guide device with an adjustable wire feeding path for a wire bending machine.

[0025] Figure 2 yes Figure 1 Side view of.

[0026] In the figure:

[0027] Install the cutter head 1, the mandrel opening 1.1, and the cutter mounting surface 1.2;

[0028] Wire path guide assembly 2, core shaft 2.1, wire path guide shaft hole 2.2, wire path guide sleeve 2.3, half-cut notch 2.4;

[0029] Wire path X-axis moving mechanism 3, transverse guide rail 3.1, transverse slide 3.2, transverse screw rod 3.3, transverse nut 3.4, transverse motor 3.5;

[0030] Wire path Z-axis lifting mechanism 4, vertical guide rail 4.1, lifting slide 4.2, vertical screw rod 4.3, lifting nut 4.4, lifting motor 4.5;

[0031] Wire path Y-axis moving mechanism 5, longitudinal moving guide rail 5.1, longitudinal moving slide 5.2, longitudinal screw rod 5.3, longitudinal motor 5.4;

[0032] Mandrel rotating mechanism 6, rotating motor 6.1, gear transmission mechanism 6.2;

[0033] Wire path mounting 7. DETAILED DESCRIPTION

[0034] Specific embodiment 1: Figure 1 , Figure 2 As shown, a wire guide device with an adjustable wire feeding path for a wire bending machine includes a frame, a wire path guide assembly and a wire path movement adjustment device. The wire path guide assembly 2 includes a core shaft 2.1, and the core shaft is horizontally distributed. A wire path guide shaft hole 2.2 is provided in the core shaft, and the wire path guide shaft hole is coaxially distributed with the core shaft, and the wire path guide shaft hole passes through the core shaft, and the wire path guide shaft hole constitutes the wire feeding path of the wire bending machine.

[0035] The wire path movement and adjustment device includes a wire path X-axis movement mechanism 3, a wire path Z-axis lifting mechanism 4 and a wire path Y-axis movement mechanism 5. The wire path X-axis movement mechanism 3 is used for the core shaft to move along the X-axis direction, and the X-axis direction is parallel to the axial direction of the core shaft. The wire path Z-axis lifting mechanism 4 is used for the core shaft to move up and down in the vertical direction. The wire path Y-axis movement mechanism 5 is used for the core shaft to move along the Y-axis direction, and the Y-axis direction is perpendicular to the X-axis direction. In this embodiment, the Y-axis direction is horizontally distributed. Specifically, the wire path X-axis movement mechanism 3 includes a transverse guide rail 3.1 arranged on the frame, a transverse slide 3.2 sliding along the transverse guide rail and a transverse drive mechanism for driving the transverse slide to move. The transverse guide rail is horizontally distributed. The transverse guide rail is parallel to the axial direction of the core shaft. A wire path mounting member 7 is provided on the transverse slide. The wire path Z-axis lifting mechanism 4 includes a vertical guide rail 4.1 arranged on the wire path mounting member, a lifting slide 4.2 lifting along the vertical guide rail, and a lifting drive mechanism for driving the lifting slide to move up and down. The wire path Y-axis moving mechanism 5 includes a longitudinal guide rail 5.1 arranged on the lifting slide, a longitudinal slide 5.2 sliding along the longitudinal guide rail, and a longitudinal drive mechanism for driving the longitudinal slide to move. The longitudinal guide rail is horizontally distributed. The longitudinal guide rail is perpendicular to the transverse guide rail. The mandrel is installed on the longitudinal slide.

[0036] The mandrel of this embodiment can be adjusted in the X-axis direction, Y-axis direction and vertical direction through the wire path moving adjustment device, so that the wire path guide shaft hole (the wire path guide shaft hole is the wire feeding path) provided in the mandrel can be adjusted and moved in a large range in the front, back, left, right, up and down directions to adjust the position of the spring wire to adapt to the production of complex springs that need to be bent at multiple angles and multiple locations, and it is beneficial to reduce the number of bending forming tool mechanisms. At the same time, it can avoid the possibility of tool replacement during the production process, which is beneficial to improve the processing efficiency of complex springs. On the other hand, it can also improve versatility. Without adjusting the orientation of the tool mechanism, by adjusting the position of the wire path guide shaft hole, it can adapt to the processing and production of different types of springs.

[0037] Specifically, Figure 1 , Figure 2 As shown, a vertically distributed mounting cutter disc 1 is provided on the frame. A mandrel opening 1.1 is provided on the mounting cutter disc. The mandrel passes through the mandrel opening. One end of the mandrel is the input end, and the other end of the mandrel is the output end. The output end of the mandrel passes through the mandrel opening. The output end of the mandrel has a half-cut notch 2.4.

[0038] One side of the cutter disc is a vertically distributed tool installation surface 1.2, and the tool installation surface is used to install the tool mechanism of the wire bending machine (not shown in the figure), and the tool mechanism of the wire bending machine includes a bending forming tool mechanism, a curling forming tool mechanism and a cutting tool mechanism. The wire path movement adjustment device and the tool installation surface are opposite sides of the cutter disc. In this way, the rationality of the spatial layout can be improved, and the wire path movement adjustment device can be prevented from occupying the space on one side of the tool installation surface for installing the tool mechanism. In this embodiment, the wire path mounting member is a wire path mounting plate, and the wire path mounting plate is parallel to the cutter disc.

[0039] Further, such as Figure 1 As shown, the wire guide device with adjustable wire feeding path for the wire bending machine also includes a mandrel rotating mechanism 6. The mandrel rotating mechanism is used to drive the mandrel to rotate, and the rotation axis of the mandrel coincides with the axis of the mandrel. In this way, the mandrel can be driven to rotate by the mandrel rotating mechanism to adjust the orientation position of the half-cut notch at the output end of the mandrel, which is conducive to adapting to the working needs of bending forming tools in different positions.

[0040] Specifically, the wire path guide assembly 2 also includes a wire path guide sleeve 2.3 rotatably arranged on the longitudinal slide. The mandrel is fixed in the wire path guide sleeve, and the mandrel and the wire path guide sleeve are coaxially distributed. The mandrel rotation mechanism is arranged on the longitudinal slide to drive the wire path guide sleeve to rotate. The mandrel rotation mechanism includes a rotary motor 6.1 arranged on the longitudinal slide and a gear transmission mechanism 6.2 connecting the output shaft of the rotary motor and the wire path guide sleeve.

[0041] Further, such as Figure 1 , Figure 2 As shown, the transverse driving mechanism includes a transverse screw rod 3.3 rotatably arranged on the frame, a transverse nut 3.4 fixed on the transverse slide and cooperating with the transverse screw rod, and a transverse motor 3.5 arranged on the frame for driving the transverse screw rod to rotate. The transverse screw rod is parallel to the transverse guide rail. The transverse driving mechanism adjusts the position of the transverse slide by the screw rod and nut mechanism, and its adjustment accuracy can be ensured. Of course, the transverse driving mechanism can also be replaced by a linear module, an electric push rod or an electric cylinder.

[0042] The lifting drive mechanism includes a vertical screw rod 4.3 rotatably arranged on the wire path mounting member, a lifting nut 4.4 fixed on the lifting slide and matched with the vertical screw rod, and a lifting motor 4.5 arranged on the wire path mounting member for driving the vertical screw rod to rotate. The lifting drive mechanism adjusts the position of the lifting slide by the screw rod and nut mechanism, and its adjustment accuracy can be ensured. Of course, the lifting drive mechanism can also be replaced by a linear module, an electric push rod or an electric cylinder.

[0043] The longitudinal drive mechanism includes a longitudinal screw rod 5.3 rotatably arranged on the lifting slide, a longitudinal nut fixed on the longitudinal slide and cooperating with the longitudinal screw rod, and a longitudinal motor 5.4 arranged on the lifting slide for driving the longitudinal screw rod to rotate. The longitudinal screw rod is parallel to the longitudinal guide rail. The longitudinal drive mechanism adjusts the position of the longitudinal slide by the screw rod and nut mechanism, and its adjustment accuracy can be ensured. Of course, the longitudinal drive mechanism can also be replaced by a linear module, an electric push rod or an electric cylinder.

[0044] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any way. Any simple modification, change and equivalent transformation made to the above embodiment based on the technical essence of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A wire guide device with an adjustable wire feeding path for a wire bending machine, comprising: frame; A wire path guide assembly, the wire path guide assembly comprising a horizontally distributed mandrel, wherein the mandrel is provided with a wire path guide shaft hole; Its characteristics include: The wire path movement adjustment device comprises: The wire path X-axis moving mechanism is used to move the mandrel along the X-axis direction, and the X-axis direction is parallel to the axial direction of the mandrel; The wire path Z-axis lifting mechanism is used to move the mandrel up and down in the vertical direction; The wire path Y-axis moving mechanism is used to move the core shaft along the Y-axis direction, and the Y-axis direction is perpendicular to the X-axis direction.

2. The wire guide device with adjustable wire feeding path for a wire bending machine according to claim 1, characterized in that: The X-axis moving mechanism of the wire path includes a transverse guide rail arranged on the frame, a transverse slide sliding along the transverse guide rail, and a transverse driving mechanism for driving the transverse slide to move, the transverse guide rail is parallel to the axial direction of the core shaft, and the transverse slide is provided with a wire path mounting member; The wire path Z-axis lifting mechanism includes a vertical guide rail arranged on the wire path mounting member, a lifting slide that is lifted and lowered along the vertical guide rail, and a lifting drive mechanism for driving the lifting slide to move up and down; The wire path Y-axis moving mechanism includes a longitudinal guide rail arranged on a lifting slide, a longitudinal slide sliding along the longitudinal guide rail, and a longitudinal driving mechanism for driving the longitudinal slide to move. The longitudinal guide rail is perpendicular to the transverse guide rail, and the core shaft is installed on the longitudinal slide.

3. The wire guide device with adjustable wire feeding path for a wire bending machine according to claim 2, characterized in that: It also includes a core shaft rotation mechanism, and the wire path guide assembly also includes a wire path guide sleeve rotatably arranged on the longitudinal slide, the core shaft is fixed in the wire path guide sleeve, and the core shaft and the wire path guide sleeve are coaxially distributed, and the core shaft rotation mechanism is arranged on the longitudinal slide to drive the wire path guide sleeve to rotate.

4. The wire guide device with adjustable wire feeding path for a wire bending machine according to claim 3 is characterized in that: The core shaft rotating mechanism includes a rotating motor arranged on the longitudinal sliding seat and a gear transmission mechanism connecting the output shaft of the rotating motor and the wire path guide sleeve.

5. The wire guide device with adjustable wire feeding path for a wire bending machine according to claim 1 or 2, characterized in that: It also includes a spindle rotating mechanism, which is used to drive the spindle to rotate, and the rotation axis of the spindle coincides with the axis of the spindle.

6. The wire guide device with adjustable wire feeding path for a wire bending machine according to claim 1, 2, 3 or 4, characterized in that: The frame is provided with a vertically distributed installation cutter disc, the installation cutter disc is provided with a core shaft opening, and the core shaft passes through the core shaft opening.

7. The wire guide device with adjustable wire feeding path for a wire bending machine according to claim 6, characterized in that: One side of the cutter disc is a vertically distributed cutter mounting surface, and the cutter mounting surface is used to mount the cutter mechanism of the wire bending machine; the wire path movement adjustment device and the cutter mounting surface are opposite sides of the cutter disc.

8. The wire guide device with adjustable wire feeding path for a wire bending machine according to claim 2, 3 or 4, characterized in that: The transverse driving mechanism includes a transverse screw rod rotatably arranged on a frame, a transverse nut fixed on a transverse slide and cooperating with the transverse screw rod, and a transverse motor arranged on the frame for driving the transverse screw rod to rotate. The transverse screw rod is parallel to the transverse guide rail.

9. The wire guide device with adjustable wire feeding path for a wire bending machine according to claim 2, 3 or 4, characterized in that: The lifting drive mechanism includes a vertical screw rod rotatably arranged on the wire path mounting member, a lifting nut fixed on the lifting slide and matched with the vertical screw rod, and a lifting motor arranged on the wire path mounting member for driving the vertical screw rod to rotate.

10. The wire guide device with adjustable wire feeding path for a wire bending machine according to claim 2, 3 or 4, characterized in that: The longitudinal drive mechanism includes a longitudinal screw rod rotatably arranged on the lifting slide, a longitudinal nut fixed on the longitudinal slide and cooperating with the longitudinal screw rod, and a longitudinal motor arranged on the lifting slide for driving the longitudinal screw rod to rotate, and the longitudinal screw rod is parallel to the longitudinal guide rail.

Citation Information

Patent Citations

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    CN210245312U

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