A circuit detection and analysis system for induction heating power supply
By performing data analysis and image recognition of the internal temperature and line position of the induction heating power supply, combined with numerical conversion calculation and combination judgment, the problem of inaccurate judgment results in the prior art is solved, and a more accurate and efficient power safety analysis is achieved.
Patent Information
- Application Number
- CN202210487525.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-05-06
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2042-05-06
AI Technical Summary
The prior art is difficult to effectively detect and analyze the internal data of induction heating power supplies, resulting in inaccurate judgment results, consume a lot of human resources, and insufficient analysis.
By extracting and analyzing the internal temperature of the circuit, combining image recognition and position marking of the line position, numerical conversion calculation and combination judgment are performed to improve the accuracy and working efficiency of data judgment.
A comprehensive analysis of the internal line safety of induction heating power supplies is achieved, which improves the accuracy of data judgment, saves data analysis time, avoids the singularity of analysis, and improves work efficiency.
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Figure CN114812861B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of circuit detection, and in particular to a circuit detection and analysis system for an induction heating power supply. Background Art
[0002] With the rapid development of social science and technology, the application of induction heating power supply is becoming more and more extensive. While being widely used, people are gradually paying attention to the safety issues of induction heating power supply during operation. Technical personnel test the data inside the power supply and conduct safety analysis based on the test data to determine the internal damage and failure of the power supply, which consumes a lot of human resources and is prone to unprepared judgment results. It is impossible to conduct a comprehensive data analysis of the data inside the power supply while the detection system is testing, and obtain a more accurate analysis result;
[0003] Therefore, we propose a circuit detection and analysis system for induction heating power supply. Summary of the invention
[0004] The purpose of the present invention is to provide a circuit detection and analysis system for an induction heating power supply, which is to extract the data of the internal temperature of the circuit, perform analysis and processing at different temperatures, and convert the results of the analysis and processing into numerical values, analyze the internal operation of the circuit from the perspective of temperature, and identify and extract an image of the line position in the circuit, and mark the position, so as to clarify the placement safety of the internal line, further increase the safety analysis of the line, and perform numerical conversion of the data, and combine the converted value with the value calculated by the temperature conversion to increase the accuracy of the data judgment, save the time consumed by data analysis, avoid the monotony of data analysis, and improve work efficiency.
[0005] The purpose of the present invention can be achieved by the following technical solutions:
[0006] A circuit detection and analysis system for an induction heating power supply includes a circuit safety detection platform and a processor, wherein the processor is arranged in the circuit safety detection platform, and the circuit safety detection platform is also provided with a circuit acquisition processing unit, a circuit state analysis unit and a circuit calculation early warning unit;
[0007] The processor generates a collection and processing signal and transmits it to the circuit collection and processing unit, and the circuit collection and processing unit collects and analyzes the data of the circuit, thereby processing the temperature change of the circuit and calculating the safety calculation evaluation value;
[0008] The processor generates a state processing signal and transmits it to the circuit state analysis unit, and the circuit state analysis unit converts the line state in the circuit into a numerical value, thereby calculating the distance between the lines and calculating the line evaluation calculation value;
[0009] The processor generates a calculation judgment signal and transmits it to the circuit calculation warning unit. The circuit calculation warning unit performs comprehensive processing on the line temperature and line position after numerical conversion in the circuit, so as to determine the safety of the line, generate a safe and lossless signal, a hidden danger inspection signal, and a damaged replacement signal, and issue a corresponding sound prompt.
[0010] Furthermore, the circuit acquisition processing unit acquires the circuit according to the acquisition processing signal and performs circuit analysis operation. The specific operation process of the circuit analysis operation is:
[0011] Collect the model data of the induction heating power supply, power supply temperature data, ambient temperature data, wire temperature data, time data and wire quantity data;
[0012] Select model data, and extract corresponding time data, power supply temperature data, ambient temperature data, wire temperature data and wire quantity data, construct a virtual plane rectangular coordinate system and divide the temperature data into temperature, and process to obtain high-temperature wire data, high-temperature time, low-temperature wire data and low-temperature time;
[0013] According to the time data, a number of corresponding power supply temperature data are selected for average calculation to calculate the power supply temperature average, a number of power supply temperature data and the power supply temperature average are calculated to calculate a number of power supply temperature differences, a number of power supply temperature differences are averaged to calculate the power supply temperature average difference;
[0014] According to the time data, a number of corresponding ambient temperature data are selected for average calculation to calculate the ambient temperature average, a number of ambient temperature data are difference calculated with the ambient temperature average to calculate a number of ambient temperature differences, a number of ambient temperature differences are averaged to calculate the average ambient temperature difference;
[0015] The safety evaluation value P is calculated based on the average wire temperature, the average power supply temperature, the number of wires, the average ambient temperature and the average power supply temperature. 评 ;
[0016] Among them, the model data represents the type of induction heating power supply, the power supply temperature data represents the temperature of the induction heating power supply, the ambient temperature data represents the ambient temperature outside the induction heating power supply, the wire temperature data represents the temperature of the wire inside the induction heating power supply, the time data represents the time point when the induction heating power supply is running, and the wire quantity data represents the number of wires inside the induction heating power supply.
[0017] Furthermore, the specific process of establishing a virtual plane rectangular coordinate system and dividing the temperature is as follows:
[0018] The time data SJi is used as the X-axis and the wire temperature data DWi is used as the Y-axis. The wire temperature data is marked in a virtual plane rectangular coordinate system to construct a virtual wire temperature image. The coordinate point of the wire temperature data corresponding to each time data in the virtual wire temperature image is marked as XWi=(Xi, Yi). The mean of several wire temperature data is calculated to calculate the wire temperature mean. The wire temperature mean is used to measure the straight line mark on the Y-axis, that is, the wire temperature mean is used as the Y-axis value. No matter what the time data corresponding to the X-axis is, the value of the Y-axis remains unchanged.
[0019] The wire temperature data in the virtual wire temperature image that is greater than the measuring straight line is calibrated as high-temperature wire data, and the time data corresponding to the high-temperature wire data is calibrated as high-temperature time. The wire temperature data in the virtual wire temperature image that is less than the measuring straight line is calibrated as low-temperature wire data, and the time data corresponding to the high-temperature wire data is calibrated as low-temperature time.
[0020] Furthermore, the specific process of safety assessment calculation and processing is as follows:
[0021] Extract the average wire temperature, the average power supply temperature and the number of wires data, and convert the wire temperature into the calculation formula: u1 represents the temperature conversion coefficient of the wire temperature into the power supply temperature, e1 represents the deviation adjustment coefficient of the wire temperature into the power supply temperature, DSi represents the wire quantity data, E DW Expressed as the mean wire temperature, E YW Expressed as the mean power supply temperature, S1 损 The loss coefficient is expressed as the wire temperature;
[0022] Extract the average ambient temperature and the average power supply temperature, and convert them according to the ambient temperature conversion formula:
[0023] u2 is the temperature conversion coefficient of the power supply temperature into the ambient temperature, e2 is the deviation adjustment coefficient of the conversion process of the power supply temperature into the ambient temperature, E HW Expressed as the mean ambient temperature, E YW Expressed as the mean power supply temperature, S2 损 The loss coefficient expressed as the power supply temperature;
[0024] Extract high temperature wire data, high temperature time, low temperature wire data and low temperature time, and calculate according to the formula:
[0025] Calculate the safety evaluation value P 评GWc represents high-temperature wire data, GSc represents high-temperature time, m1 represents the weight coefficient of high-temperature wire data, DHc represents low-temperature wire data, DJc represents low-temperature time, m2 represents the weight coefficient of low-temperature wire data, and f represents the conversion factor of the safety calculation evaluation value, among which m1, m2, S1 损 , e1, S2 损 , e2, and f are all preset values.
[0026] Furthermore, the circuit state analysis unit performs a change processing operation on the line position in the induction heating power supply according to the state processing signal, and the specific operation process of the change processing operation is:
[0027] The image of the wire in the induction heating power supply is collected and calibrated as circuit image data, and the image of the stored wire is collected and calibrated as wire image data;
[0028] Extract circuit image data and identify it with wire image data. When there is an image in the circuit image data that matches the wire image data, it is marked as line data.
[0029] Establish a virtual space rectangular coordinate system, and perform three-dimensional imaging of the circuit image data, mark the circuit image data after three-dimensional imaging in the virtual space rectangular coordinate system, calibrate each line as line data, and perform several calibration marks on each line, so as to obtain several coordinate points XjLt (Xt, Yt, Zt) of each straight line, where the values of j and t are positive integers, j represents each corresponding line, and t represents the corresponding coordinate point on each line;
[0030] Select a number of different routes, select the same coordinate points on the X-axis of the routes, calculate the difference between the coordinate points in pairs according to the Pythagorean theorem calculation formula, calculate a number of route distance differences, sort the number of route distance differences from small to large, and compare the route distance differences with the distance threshold. When the route distance difference is less than or equal to the distance threshold, it is determined that the distance between the routes is small, and a distance danger signal is generated. When the route distance difference is greater than the distance threshold, it is determined that the distance between the routes is large, and a distance safety signal is generated.
[0031] Identify distance safety signals and distance danger signals. When a distance danger signal is identified, extract two line data corresponding to the line distance difference corresponding to the distance danger signal, mark them as hidden danger line data, and mark the line distance difference corresponding to the hidden danger line data and the line distance difference corresponding to the distance danger signal as hidden danger line distance data. When a safety signal is identified, do not extract line data, and calculate the line distance difference at several time points after this time point, and judge the distance danger signal or the distance safety signal.
[0032] The hidden danger line distance data corresponding to several hidden danger line data are used for line evaluation numerical calculation, specifically: the hidden danger line distance data is substituted into the calculation formula: Among them, J 评 Expressed as line evaluation calculation value, L 距 h represents the hidden danger line distance data, h and n are positive integers, gl represents the evaluation value conversion coefficient of the hidden danger line distance data, and pc represents the evaluation value conversion deviation adjustment coefficient of the hidden danger line distance data.
[0033] Furthermore, the circuit calculation warning unit performs a calculation and determination operation on the internal circuit of the induction heating power supply according to the calculation and determination signal. The specific operation process of the calculation and determination operation is as follows:
[0034] Extract route evaluation calculation value J 评 And the safety calculation evaluation value P 评 , and make a safety judgment on the two, specifically:
[0035] The line evaluation calculated value J 评 Compare with the evaluation calculation threshold, when the line evaluation calculation value is greater than the evaluation calculation threshold, it is determined that the value of the line evaluation calculation value is qualified, and a calculation qualified signal is generated; when the line evaluation calculation value is less than or equal to the evaluation calculation threshold, it is determined that the value of the line evaluation calculation value is unqualified, and a calculation unqualified signal is generated;
[0036] The safety evaluation value P 评 Compared with the safety calculation threshold, when the safety calculation evaluation value P 评 If the safety calculation evaluation value is greater than the safety calculation threshold, the safety calculation evaluation value is determined to be safe, and a calculation value safety signal is generated. 评 When it is less than or equal to the safety calculation threshold, it is determined that the safety calculation evaluation value has hidden dangers and a calculation value danger signal is generated;
[0037] Identify and judge the calculation qualified signal or the calculation unqualified signal and the calculation value safety signal or the calculation value danger signal: when the calculation qualified signal and the calculation value safety signal are identified at the same time, it is determined that the internal circuit of the induction heating power supply is very safe, and a safe and lossless signal is generated; when any one of the calculation unqualified signal and the calculation value danger signal is identified, it is determined that there is a safety hazard in the internal circuit of the induction heating power supply, and the circuit needs to be repaired, and a hidden danger repair signal is generated; when the calculation unqualified signal and the calculation value danger signal are identified at the same time, it is determined that a fault occurs in the circuit and needs to be replaced immediately, and a damaged replacement signal is generated.
[0038] The beneficial effects of the present invention are as follows:
[0039] The present invention extracts the identification data of the internal temperature of the circuit, performs analysis and processing of different temperatures, and performs numerical conversion calculation on the results of the analysis and processing, analyzes the internal operation of the circuit from the perspective of temperature, and extracts an image of the line position in the circuit and performs position marking, thereby clarifying the placement safety of the internal line, further increasing the safety analysis of the line, and performing numerical conversion of the data, and combining the converted numerical value with the numerical value calculated by temperature conversion to increase the accuracy of data judgment, save the time consumed by data analysis, avoid the monotony of data analysis, and improve work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0040] The present invention will be further described below in conjunction with the accompanying drawings.
[0041] Figure 1 It is a system block diagram of the present invention. DETAILED DESCRIPTION
[0042] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0043] See also Figure 1 As shown, the present invention is a circuit detection and analysis system for an induction heating power supply, including a circuit safety detection platform, a processor, a circuit acquisition processing unit, a circuit state analysis unit, and a circuit calculation early warning unit;
[0044] The processor, the circuit acquisition processing unit, the circuit state analysis unit and the circuit calculation early warning unit are all arranged on the circuit safety detection platform, and the processor is respectively connected to the circuit acquisition processing unit, the circuit state analysis unit and the circuit calculation early warning unit for communication;
[0045] The processor generates a collection and processing signal and transmits it to the circuit collection and processing unit. The circuit collection and processing unit collects the circuit according to the collection and processing signal and performs circuit analysis operations. The specific operation process of the circuit analysis operation is as follows:
[0046] The type of the induction heating power supply is collected and calibrated as model data, the temperature of the induction heating power supply is collected and calibrated as power supply temperature data, the ambient temperature outside the induction heating power supply is collected and calibrated as ambient temperature data, the temperature of the wire inside the induction heating power supply is collected and marked as wire temperature data, the time point when the induction heating power supply is running is collected and calibrated as time data, and the number of wires inside the induction heating power supply is collected and marked as wire number data;
[0047] Select model data, and extract corresponding time data, power supply temperature data, ambient temperature data, wire temperature data and wire quantity data. Mark the time data as SJi, where i is a positive integer. Mark the wire temperature data at different time points as DWi according to the time data, where i is a positive integer. Construct a virtual plane rectangular coordinate system for several wire temperature data and the corresponding time data. Specifically, take the time data SJi as the X-axis and the wire temperature data DWi as the Y-axis, mark them in the virtual plane rectangular coordinate system, and thus construct a virtual wire temperature image. Mark the coordinate point of the wire temperature data corresponding to each time data in the virtual wire temperature image as XWi=(Xi, Yi), and bring several wire temperature data into the mean calculation formula: The value of n is a positive integer, and the mean temperature of the wire E is calculated. DW , the wire temperature average is used to measure the straight line mark on the Y axis, that is, the wire temperature average is used as the Y axis value, no matter what the time data corresponding to the X axis is, the Y axis value remains unchanged;
[0048] The wire temperature data in the virtual wire temperature image that is greater than the measuring straight line is calibrated as high-temperature wire data, and the time data corresponding to the high-temperature wire data is calibrated as high-temperature time; the wire temperature data in the virtual wire temperature image that is less than the measuring straight line is calibrated as low-temperature wire data, and the time data corresponding to the high-temperature wire data is calibrated as low-temperature time;
[0049] Select the corresponding power supply temperature data according to the time data and mark it as YWi, where i is a positive integer. Substitute several power supply temperature data into the mean calculation formula: The value of n is a positive integer, and the average power supply temperature E is calculated. YW , performing difference calculation between a plurality of power supply temperature data and a power supply temperature average, calculating a plurality of power supply temperature differences, performing average calculation on a plurality of power supply temperature differences, and calculating a power supply temperature average difference;
[0050] Select the corresponding ambient temperature data according to the time data and mark it as HWi, the value of i is a positive integer, and bring several ambient temperature data into the mean calculation formula: The value of n is a positive integer, and the average ambient temperature E is calculated. HW , calculate the difference between several ambient temperature data and the average ambient temperature, calculate several ambient temperature differences, calculate the average of several ambient temperature differences, and calculate the average ambient temperature difference;
[0051] Extract the average wire temperature, the average power supply temperature and the number of wires data, and convert the wire temperature into the calculation formula: u1 represents the temperature conversion coefficient of the wire temperature into the power supply temperature, e1 represents the deviation adjustment coefficient of the wire temperature into the power supply temperature, DSi represents the wire quantity data, E DW Expressed as the mean wire temperature, E YW Expressed as the mean power supply temperature, S1 损 The loss coefficient is expressed as the wire temperature;
[0052] Extract the average ambient temperature and the average power supply temperature, and convert them according to the ambient temperature conversion formula:
[0053] u2 is the temperature conversion coefficient of the power supply temperature into the ambient temperature, e2 is the deviation adjustment coefficient of the conversion process of the power supply temperature into the ambient temperature, E HW Expressed as the mean ambient temperature, E YW Expressed as the mean power supply temperature, S2 损 The loss coefficient expressed as the power supply temperature;
[0054] Extract high temperature wire data, high temperature time, low temperature wire data and low temperature time, and calculate according to the formula:
[0055] Calculate the safety evaluation value P 评 , GWc represents high temperature wire data, GSc represents high temperature time, m1 represents the weight coefficient of high temperature wire data, DHc represents low temperature wire data, DJc represents low temperature time, m2 represents the weight coefficient of low temperature wire data, S1 损 It is expressed as the loss coefficient of the wire temperature, u1 is the temperature conversion coefficient of the wire temperature into the power supply temperature, e1 is the deviation adjustment coefficient of the wire temperature into the power supply temperature, S2 损 It is represented as the loss coefficient of power supply temperature, u2 is represented as the temperature conversion coefficient of power supply temperature to ambient temperature, e2 is represented as the deviation adjustment coefficient of the conversion process of power supply temperature to ambient temperature, and f is represented as the conversion factor of safety calculation evaluation value, among which m1, m2, S1 损 , e1, S2 损 , e2, and f are all preset values;
[0056] The processor generates a state processing signal and transmits it to the circuit state analysis unit. The circuit state analysis unit performs a change processing operation on the line position in the induction heating power supply according to the state processing signal. The specific operation process of the change processing operation is as follows:
[0057] The image of the wire in the induction heating power supply is collected and calibrated as circuit image data, and the image of the stored wire is collected and calibrated as wire image data;
[0058] Extract circuit image data and identify it with wire image data. When there is an image in the circuit image data that matches the wire image data, it is marked as line data.
[0059] Establish a virtual space rectangular coordinate system, and perform three-dimensional imaging of the circuit image data, mark the circuit image data after three-dimensional imaging in the virtual space rectangular coordinate system, calibrate each line as line data, and perform several calibration marks on each line, so as to obtain several coordinate points XjLt (Xt, Yt, Zt) of each straight line, where the values of j and t are positive integers, j represents each corresponding line, and t represents the corresponding coordinate point on each line;
[0060] Select a number of different routes, select the same coordinate points on the X-axis of the routes, calculate the difference between the coordinate points in pairs according to the Pythagorean theorem calculation formula, calculate a number of route distance differences, sort the number of route distance differences from small to large, and compare the route distance differences with the distance threshold. When the route distance difference is less than or equal to the distance threshold, it is determined that the distance between the routes is small, and a distance danger signal is generated. When the route distance difference is greater than the distance threshold, it is determined that the distance between the routes is large, and a distance safety signal is generated.
[0061] Identify distance safety signals and distance danger signals. When a distance danger signal is identified, extract two line data corresponding to the line distance difference corresponding to the distance danger signal, mark them as hidden danger line data, and mark the line distance difference corresponding to the hidden danger line data and the line distance difference corresponding to the distance danger signal as hidden danger line distance data. When a safety signal is identified, do not extract line data, and calculate the line distance difference at several time points after this time point, and judge the distance danger signal or the distance safety signal.
[0062] The hidden danger line distance data corresponding to several hidden danger line data are used for line evaluation numerical calculation, specifically: the hidden danger line distance data is substituted into the calculation formula: Among them, J 评 Expressed as line evaluation calculation value, L 距 h represents the hidden danger line distance data, h and n are positive integers, gl represents the evaluation value conversion coefficient of the hidden danger line distance data, and pc represents the evaluation value conversion deviation adjustment coefficient of the hidden danger line distance data;
[0063] The processor generates a calculation determination signal and transmits it to the circuit calculation warning unit. The circuit calculation warning unit performs a calculation determination operation on the internal circuit of the induction heating power supply according to the calculation determination signal. The specific operation process of the calculation determination operation is as follows:
[0064] Extract route evaluation calculation value J 评 And the safety calculation evaluation value P 评 , and make a safety judgment on the two, specifically:
[0065] The line evaluation calculated value J 评 Compare with the evaluation calculation threshold, when the line evaluation calculation value is greater than the evaluation calculation threshold, it is determined that the value of the line evaluation calculation value is qualified, and a calculation qualified signal is generated; when the line evaluation calculation value is less than or equal to the evaluation calculation threshold, it is determined that the value of the line evaluation calculation value is unqualified, and a calculation unqualified signal is generated;
[0066] The safety evaluation value P 评 Compared with the safety calculation threshold, when the safety calculation evaluation value P 评 If the safety calculation evaluation value is greater than the safety calculation threshold, the safety calculation evaluation value is determined to be safe, and a calculation value safety signal is generated. 评 When it is less than or equal to the safety calculation threshold, it is determined that the safety calculation evaluation value has hidden dangers and a calculation value danger signal is generated;
[0067] Identify and judge the calculation qualified signal or calculation unqualified signal and the calculation value safety signal or calculation value danger signal: when the calculation qualified signal and the calculation value safety signal are identified at the same time, it is determined that the internal circuit of the induction heating power supply is very safe, and a safe and lossless signal is generated; when any one of the calculation unqualified signal and the calculation value danger signal is identified, it is determined that there is a safety hazard in the internal circuit of the induction heating power supply, and the circuit needs to be repaired, and a hidden danger repair signal is generated; when the calculation unqualified signal and the calculation value danger signal are identified to appear at the same time, it is determined that a fault occurs inside the circuit and needs to be replaced immediately, and a damaged replacement signal is generated;
[0068] Extract safety and integrity signals, hidden danger inspection signals, and damage replacement signals, and issue sound prompts.
[0069] The above contents are merely examples and explanations of the structure of the present invention. The technicians in this technical field may make various modifications or additions to the specific embodiments described or replace them in a similar manner. As long as they do not deviate from the structure of the invention or exceed the scope defined by the claims, they should all fall within the protection scope of the present invention.
Claims
1. A circuit detection and analysis system for an induction heating power supply, comprising a circuit safety detection platform and a processor, characterized in that: The processor is arranged in the circuit safety detection platform, and the circuit safety detection platform is also provided with a circuit acquisition processing unit, a circuit state analysis unit and a circuit calculation early warning unit; The processor generates a collection and processing signal and transmits it to the circuit collection and processing unit, and the circuit collection and processing unit collects and analyzes the data of the circuit, thereby processing the temperature change of the circuit and calculating the safety calculation evaluation value; The processor generates a state processing signal and transmits it to the circuit state analysis unit, and the circuit state analysis unit converts the line state in the circuit into a numerical value, thereby calculating the distance between the lines and calculating the line evaluation calculation value; The processor generates a calculation judgment signal and transmits it to the circuit calculation warning unit. The circuit calculation warning unit performs comprehensive processing on the line temperature and line position after numerical conversion in the circuit, thereby judging the safety of the line, generating a safety and lossless signal, a hidden danger inspection signal, and a damage replacement signal, and issuing a corresponding sound prompt; The circuit acquisition processing unit acquires the circuit according to the acquisition processing signal and performs circuit analysis operation. The specific operation process of the circuit analysis operation is as follows: Collect the model data of the induction heating power supply, power supply temperature data, ambient temperature data, wire temperature data, time data and wire quantity data; Select model data, and extract corresponding time data, power supply temperature data, ambient temperature data, wire temperature data and wire quantity data, construct a virtual plane rectangular coordinate system and divide the temperature data into temperature, and process to obtain high-temperature wire data, high-temperature time, low-temperature wire data and low-temperature time; According to the time data, a number of corresponding power supply temperature data are selected for average calculation to calculate the power supply temperature average, a number of power supply temperature data and the power supply temperature average are calculated to calculate a number of power supply temperature differences, a number of power supply temperature differences are averaged to calculate the power supply temperature average difference; According to the time data, a number of corresponding ambient temperature data are selected for average calculation to calculate the ambient temperature average, a number of ambient temperature data are difference calculated with the ambient temperature average to calculate a number of ambient temperature differences, a number of ambient temperature differences are averaged to calculate the average ambient temperature difference; The safety evaluation value is calculated based on the average wire temperature, the average power supply temperature, the number of wires, the average ambient temperature and the average power supply temperature. ; Among them, the model data represents the type of induction heating power supply, the power supply temperature data represents the temperature of the induction heating power supply, the ambient temperature data represents the ambient temperature outside the induction heating power supply, the wire temperature data represents the temperature of the wire inside the induction heating power supply, the time data represents the time point when the induction heating power supply is running, and the wire quantity data represents the number of wires inside the induction heating power supply; The specific process of establishing a virtual plane rectangular coordinate system and dividing the temperature is as follows: The time data SJi is used as the X-axis and the wire temperature data DWi is used as the Y-axis. The data is marked in a virtual plane rectangular coordinate system to construct a virtual wire temperature image. The coordinate point of the wire temperature data corresponding to each time data in the virtual wire temperature image is marked as XWi=(Xi, Yi). The mean of several wire temperature data is calculated to calculate the mean wire temperature. The wire temperature mean is used to measure the straight line mark on the Y-axis, that is, the wire temperature mean is used as the Y-axis value. No matter what the time data corresponding to the X-axis is, the value of the Y-axis remains unchanged. The wire temperature data in the virtual wire temperature image that is greater than the measuring straight line is calibrated as high-temperature wire data, and the time data corresponding to the high-temperature wire data is calibrated as high-temperature time; the wire temperature data in the virtual wire temperature image that is less than the measuring straight line is calibrated as low-temperature wire data, and the time data corresponding to the high-temperature wire data is calibrated as low-temperature time; The specific process of safety assessment calculation and processing is as follows: Extract the average wire temperature, the average power supply temperature and the number of wires data, and convert the wire temperature into the calculation formula: , u1 represents the temperature conversion coefficient of the wire temperature into the power supply temperature, e1 represents the deviation adjustment coefficient of the wire temperature into the power supply temperature, and DSi represents the wire quantity data. Expressed as the mean wire temperature, Expressed as the mean power supply temperature, The loss coefficient is expressed as the wire temperature; Extract the average ambient temperature and the average power supply temperature, and convert them according to the ambient temperature conversion formula: , u2 is the temperature conversion coefficient of the power supply temperature into the ambient temperature, e2 is the deviation adjustment coefficient of the conversion process of the power supply temperature into the ambient temperature, Expressed as the mean ambient temperature, Expressed as the mean power supply temperature, The loss coefficient expressed as the power supply temperature; Extract high temperature wire data, high temperature time, low temperature wire data and low temperature time, and calculate according to the formula: ; Calculate the safety evaluation value , GWc represents high temperature wire data, GSc represents high temperature time, m1 represents the weight coefficient of high temperature wire data, DHc represents low temperature wire data, DJc represents low temperature time, m2 represents the weight coefficient of low temperature wire data, and f represents the conversion factor of safety calculation evaluation value, among which m1, m2, 、e1、 , e2, and f are all preset values; The circuit state analysis unit performs a change processing operation on the line position in the induction heating power supply according to the state processing signal. The specific operation process of the change processing operation is as follows: The image of the wire in the induction heating power supply is collected and calibrated as circuit image data, and the image of the stored wire is collected and calibrated as wire image data; Extract circuit image data and identify it with wire image data. When there is an image in the circuit image data that matches the wire image data, it is marked as line data. Establish a virtual space rectangular coordinate system, and perform three-dimensional imaging of the circuit image data, mark the circuit image data after three-dimensional imaging in the virtual space rectangular coordinate system, calibrate each line as line data, and perform several calibration marks on each line, so as to obtain several coordinate points XjLt (Xt, Yt, Zt) of each straight line, where the values of j and t are positive integers, j represents each corresponding line, and t represents the corresponding coordinate point on each line; Select a number of different routes, select the same coordinate points on the X-axis of the routes, calculate the difference between the coordinate points in pairs according to the Pythagorean theorem calculation formula, calculate a number of route distance differences, sort the number of route distance differences from small to large, and compare the route distance differences with the distance threshold. When the route distance difference is less than or equal to the distance threshold, it is determined that the distance between the routes is small, and a distance danger signal is generated. When the route distance difference is greater than the distance threshold, it is determined that the distance between the routes is large, and a distance safety signal is generated. Identify distance safety signals and distance danger signals. When a distance danger signal is identified, extract two line data corresponding to the line distance difference corresponding to the distance danger signal, mark them as hidden danger line data, and mark the line distance difference corresponding to the hidden danger line data and the line distance difference corresponding to the distance danger signal as hidden danger line distance data. When a safety signal is identified, do not extract line data, and calculate the line distance difference at several time points after this time point, and judge the distance danger signal or the distance safety signal. The hidden danger line distance data corresponding to several hidden danger line data are used for line evaluation numerical calculation, specifically: the hidden danger line distance data is substituted into the calculation formula: ,in, Expressed as the line evaluation calculation value, It is represented by the hidden danger line distance data, h and n are positive integers, gl is represented by the evaluation value conversion coefficient of the hidden danger line distance data, and pc is represented by the evaluation value conversion deviation adjustment coefficient of the hidden danger line distance data.
2. The circuit detection and analysis system of an induction heating power supply according to claim 1, characterized in that: The circuit calculation warning unit performs calculation and judgment operations on the internal circuits of the induction heating power supply according to the calculation and judgment signal. The specific operation process of the calculation and judgment operation is as follows: Extract route evaluation calculation value And the safety calculation evaluation value , and make a safety judgment on the two, specifically: The line evaluation calculation value Compare with the evaluation calculation threshold, when the line evaluation calculation value is greater than the evaluation calculation threshold, it is determined that the value of the line evaluation calculation value is qualified, and a calculation qualified signal is generated; when the line evaluation calculation value is less than or equal to the evaluation calculation threshold, it is determined that the value of the line evaluation calculation value is unqualified, and a calculation unqualified signal is generated; Calculate the safety rating Compare with the safety calculation threshold, when the safety calculation evaluation value If the safety calculation evaluation value is greater than the safety calculation threshold, the safety calculation evaluation value is determined to be safe, and a calculation value safety signal is generated. When it is less than or equal to the safety calculation threshold, it is determined that the safety calculation evaluation value has hidden dangers and a calculation value danger signal is generated; Identify and judge the calculation qualified signal or the calculation unqualified signal and the calculation value safety signal or the calculation value danger signal: when the calculation qualified signal and the calculation value safety signal are identified at the same time, it is determined that the internal circuit of the induction heating power supply is very safe, and a safe and lossless signal is generated; when any one of the calculation unqualified signal and the calculation value danger signal is identified, it is determined that there is a safety hazard in the internal circuit of the induction heating power supply, and the circuit needs to be repaired, and a hidden danger repair signal is generated; when the calculation unqualified signal and the calculation value danger signal are identified at the same time, it is determined that a fault occurs in the circuit and needs to be replaced immediately, and a damaged replacement signal is generated.
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