Tire pressure sensor and processing method thereof
By using electromagnetic shielding layer in tire pressure sensors to isolate electromagnetic interference and simplify assembly processes using injection molding and automated assembly equipment, the problems of insufficient anti-interference capability and low assembly efficiency of existing tire pressure sensors are solved, achieving more efficient and accurate tire pressure detection and production process.
Patent Information
- Application Number
- CN202210076903.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-01-24
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2042-01-24
AI Technical Summary
The existing tire pressure sensors have insufficient anti-interference ability and are easily disturbed by magnetic fields in abnormal environments. The assembly process is complex and costly, resulting in insufficiency of assembly.
The electromagnetic shielding layer is used to isolate external electromagnetic interference, and the assembly process is simplified through injection molding and assembly equipment, and the bottom plate and top plate are automatically pressed using a press-fit chamber and lift chamber structure.
It improves the detection accuracy of tire pressure sensors, simplifies production processes, reduces manufacturing costs, and improves assembly efficiency and accuracy.
Smart Images

Figure CN114812919B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a tire pressure sensor and a processing method thereof. Background Art
[0002] In recent years, with the increase in the number of cars, driving safety has attracted more and more attention. As an important means to ensure driving safety, the tire pressure monitoring system has become a research and development hotspot in the automotive electronics industry around the world.
[0003] The current tire pressure sensor has poor anti-interference ability and is easily interfered by the magnetic field of abnormal environment, resulting in abnormal output parameters, which makes it impossible for the driver to obtain tire pressure data and prevent the driver from avoiding danger in time. The existing tire pressure sensor has the following problems in the assembly process: the process is complicated, the design and manufacturing costs are high, and because the assembly of the sensor shell requires the upper and lower shells to be aligned and fixed with glue, there is a position offset due to manual docking assembly, which affects the processing quality and subsequent assembly of the shell. In addition, the labor intensity is high and the operation is cumbersome, which makes the assembly efficiency low. Therefore, it is necessary to make improvements. Summary of the invention
[0004] The present invention aims to solve one of the technical problems existing in the prior art.
[0005] The present application provides a tire pressure sensor, comprising:
[0006] a bottom plate, the top of which is provided with chamber 1;
[0007] A top plate, which is fixedly mounted on the bottom plate and is provided with a second chamber;
[0008] A liner, which is embedded in the top of the chamber and has a varistor and a wire doped on the top;
[0009] An electromagnetic shielding layer, which is arranged in the second inner cavity of the chamber and on the bottom surface of the liner;
[0010] A through hole penetrates the top of the top plate and is connected with the second chamber.
[0011] S1, obtaining a bottom plate having a cavity 1 and a top plate having a cavity 2 by injection molding;
[0012] S2, embedding a lining plate at an opening of the chamber, and doping the lining plate to make a varistor and a wire;
[0013] S3, setting an electromagnetic shielding layer in chamber 2;
[0014] S4, drilling a through hole connecting to the second chamber on the top of the top plate;
[0015] S5. After dispensing glue on the bottom plate, align chamber 1 with chamber 2, and press the bottom plate and the top plate together through the assembly equipment.
[0016] The thickness of the electromagnetic shielding layer is 12 to 15 um.
[0017] The electromagnetic shielding layer is made of one of the materials copper, silver or nickel.
[0018] Also disclosed is an assembly device, comprising:
[0019] A machine body, which has a pressing cavity and a lifting cavity inside;
[0020] An upper pressing table, which is mounted on the top of the pressing chamber;
[0021] A lifting plate, which is movably installed in the lifting cavity and driven to move up and down by a lifting drive mechanism;
[0022] A hollow pressing table, fixedly mounted on the top of the lifting plate and equipped with a clamp;
[0023] Among them, the clamp includes a limit plate group and a pressure mechanism, which are respectively installed at the diagonals of the top of the hollow lower pressing platform to cooperate with each other to fix the diagonals of the bottom plate and the top plate. One end of the pressing cavity is open, and the lifting cavity is located at the bottom of the machine body and is connected to the pressing cavity.
[0024] The lifting drive mechanism includes:
[0025] A recessed groove is arranged at the bottom of the lifting cavity;
[0026] A pair of connecting rod groups, which are respectively arranged at two ends of the lifting chamber and each includes two arms with ends hinged to each other;
[0027] A connecting arm, both ends of which are respectively hinged to the mutual hinge points of the supporting arms on both sides;
[0028] A turntable, which is driven by a reduction motor and connected to the connecting arm through a linkage mechanism;
[0029] The ends of each support arm that are far away from each other are respectively hinged to the bottom surface of the lifting plate and the bottom surface of the lifting cavity. When the turntable rotates, the connecting arm is driven to swing back and forth through the linkage mechanism.
[0030] The linkage agencies include:
[0031] A swing arm, the middle part of which is rotatably mounted in the lifting chamber via a rotating shaft;
[0032] A connecting rod, one end of which is hinged to the bottom end of the swing arm, and the other end of which is hinged to the eccentric position of the turntable surface;
[0033] A transmission block is installed in the middle of the connecting arm through a through slot;
[0034] A transmission slot, which is arranged at the top of the swing arm;
[0035] The top end of the swing arm is movably inserted into the through slot, and the transmission block is slidably matched with the transmission slot.
[0036] The limit plate set includes:
[0037] A transverse groove, which passes through the hollow lower pressing table from top to bottom;
[0038] Slider 1, which is provided with a screw hole and is movably installed in the inner cavity of the hollow pressing platform, and the top end is movably inserted through the transverse moving groove and extends out of the hollow pressing platform;
[0039] A screw rod, which is threadedly connected to the screw hole and has one end extending out of the hollow lower pressing platform and equipped with a hand wheel;
[0040] The fixed edge is installed on the top of the hollow pressing platform and is arranged at a right angle to the sliding block.
[0041] Pressure agencies include:
[0042] A chute 1, which is obliquely arranged at the bottom of the inner cavity of the hollow pressing platform;
[0043] Slider 2, which is movably installed in slideway 1;
[0044] A pull rod, one end of which is fixedly connected to the second slide block, and the other end of which movably passes through the side wall of the hollow lower pressing platform and extends out of the platform;
[0045] Spring 1, which is sleeved on the outside of the pull rod and located between the slider 2 and the inner wall of the hollow lower pressing platform;
[0046] A pair of chute 2, which is arranged at the bottom of the inner cavity of the hollow lower pressing platform and symmetrically distributed on both sides of chute 1 and parallel thereto;
[0047] A pair of sliders 3, which are slidably mounted in the slide grooves 2 respectively;
[0048] A pair of oblique displacement grooves, which penetrate the top of the hollow pressing platform from top to bottom and are symmetrically distributed on both sides of the slide groove;
[0049] A pair of sliders four are respectively fixedly mounted on the top of each slider three and the tops of the sliders three are movable through each oblique displacement slot and then extend out of the hollow pressing table;
[0050] Slider 5, which is fixedly mounted on the top of slider 2;
[0051] A transmission arm, one end of which is hinged to one side of the slider, and the other side is provided with a balancing groove for sliding cooperation with the other slider;
[0052] Among them, the sliding block five is slidably installed in the balancing groove.
[0053] Also includes:
[0054] The slider 1, the fixed edge and / or each slider 3 comprises an upper part and a lower part and a spring 2 is arranged between them.
[0055] The beneficial effects of the present invention are as follows:
[0056] 1. By setting the electromagnetic shielding layer located in the second inner cavity of the chamber and the bottom surface of the lining plate, the external electromagnetic interference is isolated, the tire pressure sensor is prevented from being interfered with by electromagnetic interference, and the accuracy of tire pressure detection is improved;
[0057] 2. The manufacturing process of the tire pressure sensor is simple, which reduces the chip size and manufacturing cost;
[0058] 3. Apply pressure to one corner of the bottom plate through the pressure mechanism so that the other corner is tightly fitted with the limit plate group. The lifting drive mechanism runs to drive the lifting plate to rise, so that the hollow lower pressing platform is close to the upper pressing platform, and the top surface of the top plate is in contact with the bottom surface of the upper pressing platform. The lifting plate continues to rise under the operation of the lifting drive mechanism to press the bottom plate and the top plate together, thereby improving work efficiency and pressing accuracy. BRIEF DESCRIPTION OF THE DRAWINGS
[0059] Figure 1 This is a schematic diagram of the structure of a tire pressure sensor according to an embodiment of the present application;
[0060] Figure 2 This is a schematic diagram of the structure of the assembly equipment of the embodiment of the present application;
[0061] Figure 3 A top view of a hollow pressing table in an assembly device according to an embodiment of the present application;
[0062] Figure 4 This is a top cross-sectional view of a hollow lower pressing platform in an assembly device according to an embodiment of the present application;
[0063] Figure 5 This is a schematic diagram of the structure of slider one, fixed edge or each slider three in the assembly equipment of the embodiment of the present application;.
[0064] Reference numerals
[0065] 1-body, 2-pressing chamber, 3-lifting chamber, 4-upper pressing platform, 5-lifting plate, 6-lifting drive mechanism, 601-slot, 602-support arm, 603-connecting arm, 604-turntable, 7-hollow lower pressing platform, 8-limiting plate group, 801-transverse groove, 802-slider 1, 803-screw, 804-handwheel, 805-fixed edge, 9-pressure mechanism, 901-slide 1, 902-slide 2, 903-pull rod, 904-spring 1, 905-slide 2, 906-slide 3, 907-oblique groove, 908 - Slider 4, 909- Slider 5, 910- Transmission arm, 911- Balancing slot, 10- Linkage mechanism, 1001- Swing arm, 1002- Rotating shaft, 1003- Connecting rod, 1004- Transmission block, 1005- Through slot, 1006- Transmission slot, 11- Spring 2, 12- Upper part, 13- Lower part, 2001- Bottom plate, 2002- Chamber 1, 2003- Top plate, 2004- Chamber 2, 2005- Lining plate, 2006- Varistor, 2007- Wire, 2008- Electromagnetic shielding layer, 2009- Through hole. DETAILED DESCRIPTION
[0066] The following will be combined with the drawings in the embodiments of the present application to clearly describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments in the present application belong to the scope of protection of this application.
[0067] The terms "first", "second", etc. in the specification and claims of the present application are used to distinguish similar objects, and are not used to describe a specific order or sequence. It should be understood that the data used in this way can be interchangeable under appropriate circumstances, so that the embodiments of the present application can be implemented in an order other than those illustrated or described here, and the objects distinguished by "first", "second", etc. are generally of one type, and the number of objects is not limited. For example, the first object can be one or more. In addition, "and / or" in the specification and claims represents at least one of the connected objects, and the character " / " generally indicates that the objects associated with each other are in an "or" relationship.
[0068] The server provided in the embodiment of the present application is described in detail below through specific embodiments and application scenarios in conjunction with the accompanying drawings.
[0069] Embodiment 1:
[0070] like Figure 1As shown, an embodiment of the present application provides a tire pressure sensor, including a base plate 2001, on the top of which is provided with a chamber 1 2002; a top plate 2003, which is fixedly mounted on the base plate 2001 and is provided with a chamber 2 2004; a lining plate 2005, which is embedded in the top of the chamber 1 2002 and on the top of which is doped with a varistor 2006 and a wire 2007; an electromagnetic shielding layer 2008, which is arranged in the inner cavity of the chamber 2004 and the bottom surface of the lining plate 2005; and a through hole 2009, which passes through the top of the top plate 2003 and is connected with the chamber 2 2004.
[0071] In the embodiment of the present application, a tire pressure sensor as described above is used, and external electromagnetic interference is isolated by setting an electromagnetic shielding layer 2008 located in the inner cavity of chamber 2004 and the bottom surface of the lining plate 2005. The air pressure inside the tire is made the same as the air pressure inside chamber 2004 through the through hole 2009. The varistor 2006 is affected by the air pressure, and the resistance increases or decreases. After the current flows through the varistor 2006, it is output through the wire 2007 and connected to an external device to calculate the air pressure inside the tire. In this way, the tire pressure sensor is protected from electromagnetic interference and the accuracy of tire pressure detection is improved.
[0072] Embodiment 2:
[0073] In this embodiment, a tire pressure sensor processing method is also disclosed, including:
[0074] S1. Obtaining a bottom plate 2001 having a cavity 1 2002 and a top plate 2003 having a cavity 2 2004 by injection molding;
[0075] S2, embedding a liner 2005 at the opening of the chamber 1 2002, and doping a varistor 2006 and a wire 2007 on the liner 2005;
[0076] S3, setting an electromagnetic shielding layer 2008 in the second chamber 2004;
[0077] S4, drilling a through hole 2009 on the top of the top plate 2003 to connect to the second chamber 2004;
[0078] S5. After applying glue on the bottom plate 2001, align the chamber 1 2002 with the chamber 2 2004, and press the bottom plate 2001 and the top plate 2003 together through an assembly device.
[0079] In this embodiment, due to the adoption of the above method, the process is simple, the chip size is reduced, and the manufacturing cost is reduced.
[0080] Embodiment 3:
[0081] In this embodiment, in addition to the structural features of the aforementioned embodiments, preferably, the thickness of the electromagnetic shielding layer 2008 is 12-15 um.
[0082] In this embodiment, due to the adoption of the above structure, by setting the electromagnetic shielding layer 2008 to 12-15 um, it has an electromagnetic shielding effect while saving material consumption.
[0083] Embodiment 4:
[0084] like Figures 2 to 5 As shown, in this embodiment, in addition to the structural features of the aforementioned embodiments, preferably, the electromagnetic shielding layer 2008 is made of one of copper, silver or nickel.
[0085] In this embodiment, due to the adoption of the above structure, the user can select one of copper, silver or nickel materials according to actual conditions, which is convenient for the user's actual operation.
[0086] Embodiment 5:
[0087] In this embodiment, an assembly device is also disclosed, including a body 1, which has a pressing chamber 2 and a lifting chamber 3 inside; an upper pressing platform 4, which is installed on the top of the pressing chamber 2; a lifting plate 5, which is movably installed in the lifting chamber 3 and driven to lift and lower by a lifting drive mechanism 6; a hollow lower pressing platform 7, which is fixedly installed on the top of the lifting plate 5 and has a clamp, and the clamp includes a limit plate group 8 and a pressure mechanism 9, and the limit plate group 8 and the pressure mechanism 9 are respectively installed at the diagonals of the top of the hollow lower pressing platform 7 to cooperate with each other to fix the bottom plate 2001 and the top plate 2002 diagonally, one end of the pressing chamber 2 is open, and the lifting chamber 3 is located at the bottom of the body 1 and is connected with the pressing chamber 2.
[0088] In this embodiment, due to the adoption of the above-mentioned structure, the bottom plate 2001 is placed on the top of the hollow lower pressing platform 7, and its two opposite corners are respectively abutted against the limit plate group 8 and the pressure mechanism 9, and the pressure mechanism 9 is used to apply pressure to one corner of the bottom plate 2001 so that the other corner is tightly fitted with the limit plate group 8. After glue is dispensed on the bottom plate 2001, the top plate 2003 is placed above the bottom plate 2001 so that the chamber 2 2004 faces the bottom plate 2001, so that the opposite corner of the bottom plate 2001 is also fixed by the pressure test mechanism and the limit plate group 8, and the lifting drive mechanism 6 is operated to drive the top plate 2003 to move upward. The lifting plate 5 is raised to make the hollow lower pressing platform 7 approach the upper pressing platform 4, and the top surface of the top plate 2003 is in contact with the bottom surface of the upper pressing platform 4. The lifting plate 5 continues to rise under the operation of the lifting drive mechanism 6 to press the bottom plate 2001 and the top plate 2003. After the pressing is completed, the lifting plate 5 is moved away from the upper pressing platform 4 under the action of the lifting drive mechanism 6, and the tire pressure sensor obtained by pressing the bottom plate 2001 and the top plate 2003 is removed from the hollow lower pressing platform 7 to complete the pressing process. The above technical solution replaces manual work, and the work efficiency and pressing accuracy are improved.
[0089] Embodiment 6:
[0090] In this embodiment, in addition to the structural features of the aforementioned embodiments, the lifting drive mechanism 6 includes a groove 601, which is arranged at the bottom of the lifting chamber 3; a pair of connecting rod groups, which are respectively arranged at both ends of the lifting chamber 3 and each include two arms 602 whose ends are hinged to each other; a connecting arm 603, whose two ends are respectively hinged to the mutual hinge points of each arm 602 on both sides; a turntable 604, which is driven by a reduction motor and connected to the connecting arm 603 through a linkage mechanism 10, and the ends of each arm 602 that are away from each other are respectively hinged to the bottom surface of the lifting plate 5 and the bottom surface of the lifting chamber 3. When the turntable 604 rotates, the linkage mechanism 10 drives the connecting arm 603 to swing back and forth.
[0091] In this embodiment, due to the adoption of the above-mentioned structure, when the lifting plate 5 needs to be raised or lowered, the reduction motor drives the turntable 604 to rotate, and the turntable 604 drives the connecting arm 603 to move back and forth left and right through the linkage mechanism 10. The upper support arms 602 and the lower support arms 602 are respectively arranged parallel to each other. During the movement of the connecting arm 603, the angle between the upper support arms 602 and the lower support arms 602 increases or decreases, so that the distance in the vertical direction between the upper support arms 602 and the lower support arms 602, which are away from each other at one end, increases or decreases. The lifting plate 5 is small, driving the lifting plate 5 to cyclically lift and lower in the lifting chamber 3, but the speed of the reduction motor is slow, so that the workers have enough time to remove the tire pressure sensor placed on the hollow lower pressing platform 7 to complete the pressing during the descent of the lifting plate 5, and complete a series of actions such as preventing the bottom plate 2001, dispensing glue, placing the top plate 2003 and fixing the bottom plate 2001 and the top plate 2003 between the pressure test mechanism and the limit plate group 8 through the pressure-applying mechanism 9 before the lifting plate 5 rises. In this way, there is no need to stop the machine for loading and unloading operations, thereby improving work efficiency.
[0092] Embodiment 7:
[0093] In this embodiment, in addition to the structural features of the aforementioned embodiments, the linkage mechanism 10 includes a swing arm 1001, the middle part of which is rotatably installed in the lifting chamber 3 through a rotating shaft 1002; a connecting rod 1003, one end of which is hinged to the bottom end of the swing arm 1001, and the other end is hinged to the eccentric part of the surface of the turntable 604; a transmission block 1004, which is installed in the middle of the connecting arm 603 through a through groove 1005; a transmission groove 1006, which is arranged at the top of the swing arm 1001, and the top of the swing arm 1001 is movably inserted in the through groove 1005, and the transmission block 1004 is slidably matched with the transmission groove 1006.
[0094] In this embodiment, due to the adoption of the above-mentioned structure, as the turntable 604 rotates, the connecting rod 1003 pushes and pulls the bottom end of the swing arm 1001, causing the swing arm 1001 to swing around the rotating shaft 1002, and its top end moves in the transmission groove 1006, and the transmission block 1004 slides in the transmission groove 1006. The transmission block 1004 drives the connecting arm 603 to move back and forth left and right as the top end of the swing arm 1001 swings. The lever principle is generated by the arrangement of the swing arm 1001 and the rotating shaft 1002. The length of the force arm is increased by increasing the length of the lower part 13 of the swing arm 1001, so that the upper part 12 of the swing arm 1001 can more easily "pry" the connecting arm 603. In this way, the stability of the lifting plate 5 during lifting and lowering is improved, and a sufficiently large pressure can be applied to the hollow lower pressing table 7, thereby improving the pressing effect.
[0095] Embodiment 8:
[0096] In this embodiment, in addition to the structural features of the aforementioned embodiments, the limit plate group 8 includes a transverse groove 801, which passes through the hollow pressing platform 7 from top to bottom; a slider 802, which is provided with a screw hole and is movably installed in the inner cavity of the hollow pressing platform 7 and can be movably inserted through the transverse groove 801 at the top and extend out of the hollow pressing platform 7; a screw rod 803, which is threadedly connected to the screw hole and one end of which extends out of the hollow pressing platform 7 and is equipped with a handwheel 804; a fixed edge 805, which is installed on the top of the hollow pressing platform 7 and is arranged at a right angle to the slider 802.
[0097] In this embodiment, due to the adoption of the above-mentioned structure, when the top plate 2003 and the bottom plate 2001 are fixed, the two surfaces of the top plate 2003 and the bottom plate 2001 that are connected to each other at the same diagonal are respectively abutted against the inner side of the fixed edge 805 and the inner side of the slider 1 802, and by the setting of the screw rod 803 and the hand wheel 804, the hand wheel 804 is rotated, and the screw rod 803 and the screw hole are matched to drive and move the slider 1 802 in the transverse groove 801. After the position of the slider 1 802 is adjusted according to the width of the top plate 2003 and the bottom plate 2001, the pressure mechanism 9 is cooperated to apply pressure to the opposite diagonals of the top plate 2003 and the bottom plate 2001, so that the top plate 2003 and the bottom plate 2001 are fixed between the pressure mechanism 9 and the fixed edge 805 and the slider 1 802. In this way, the top plate 2003 and the bottom plate 2001 are fixed before being pressed together, thereby improving the accuracy of the top plate 2003 and the bottom plate 2001 when being pressed together.
[0098] Embodiment 9:
[0099] In addition to the structural features of the aforementioned embodiments, the pressure mechanism 9 includes a slide groove 901, which is tilted and arranged at the bottom of the inner cavity of the hollow pressing platform 7; a slider 902, which is movably installed in the slide groove 901; a pull rod 903, one end of which is fixedly connected to the slider 902, and the other end is movably inserted through the side wall of the hollow pressing platform 7 and extends out of it; a spring 904, which is sleeved on the outside of the pull rod 903 and is located between the slider 902 and the inner wall of the hollow pressing platform 7; a pair of slide grooves 905, which are arranged at the bottom of the inner cavity of the hollow pressing platform 7 and are symmetrically distributed on both sides of the slide groove 901 and parallel to it; a pair of slides 906, which are arranged at the bottom of the inner cavity of the hollow pressing platform 7 and are symmetrically distributed on both sides of the slide groove 901 and parallel to it; a pair of slides 907, which are arranged at the bottom of the inner cavity of the hollow pressing platform 7 and are symmetrically distributed on both sides of the slide groove 907 and parallel to it; a pair of slides 908, which are arranged at the bottom of the inner cavity of the hollow pressing platform 7 and are symmetrically distributed on both sides of the slide groove 908 and parallel to it; a pair of slides 909, which are arranged at the bottom of the inner cavity of the hollow pressing platform 7 and are symmetrically distributed on both sides of the slide groove 909; a pair of slides 901, which are arranged at the bottom of the inner cavity of the hollow pressing platform 7 and are symmetrically distributed on both sides of the slide groove 901 and parallel to it; a pair of slides 909, which are arranged at the bottom of the inner cavity of the hollow pressing platform 7 and are symmetrically distributed on both sides of the slide groove 901 and parallel to it; a pair of slides 909 Block three 906, which are slidably installed in each slide groove two 905; a pair of oblique displacement grooves 907, which pass through the top of the hollow pressing platform 7 from top to bottom and are symmetrically distributed on both sides of the slide groove one 901; a pair of sliders four 908, which are respectively fixedly installed on the top of each slider three 906 and whose top ends movably pass through each oblique displacement groove 907 and then extend out of the hollow pressing platform 7; slider five 909, which is fixedly installed on the top of slider two 902; a transmission arm 910, one end of which is hinged to one side slider three 906, and the other side is provided with a balancing groove 911 for sliding cooperation with the other slider three 906, and the slider five 909 is slidably installed in the balancing groove 911.
[0100] In this embodiment, due to the adoption of the above-mentioned structure, the bottom plate 2001 and the top plate 2003 are prevented from pulling the pull rod 903 toward the outside of the hollow pressing platform 7, driving the slider 2 902 in the slide groove 1 901, the slider 3 906 in the slide groove 2 905, and the slider 4 908 in the oblique displacement groove 907 to move away from the limit plate group 8 at the same time. The spring 1 904 is compressed to store elastic potential energy. After the bottom plate 2001 and the top plate 2003 are placed on the top of the hollow pressing platform 7 and the adjacent surfaces at the same diagonal are respectively in contact with the limit plate group 8, the pull rod 903 is released, and the spring 1 904 without external force constraints releases the elastic potential energy to generate kinetic energy to make the slider 2 902 move in the slide groove 1 901 toward the limit plate group 8. At the same time, through the cooperation of the balancing groove 911 and the slider 5 909, one of the sliders 3 906 is driven to move in the corresponding oblique groove toward the limit plate group 8. The slider three 906 abuts against one side wall of the bottom plate 2001 and the top plate 2003, and the other slider three 906 slides in the corresponding inclined groove toward the direction close to the limit plate group 8 under the cooperation of the balancing groove 911, the slider five 909 and the slider two 902, until a pair of slider three 906 abuts against the diagonally adjacent side walls of the bottom plate 2001 and the top plate 2003 respectively, and the slider two 902 is pressed by the setting of the spring one 904, so that the pressure is transmitted to the pair of slider three 906 after passing through the slider five 909 and the balancing groove 911, so that the outer wall of each slider three 906 is tightly abutted against the diagonally adjacent side walls of the bottom plate 2001 and the top plate 2003, so that the bottom plate 2001 and the top plate 2003 are firmly clamped, and through the setting of the balancing groove 911, a pair of slider three 906 can fix the diagonally adjacent sides of the bottom plate 2001 and the top plate 2003 of different sizes, thereby improving the application range of the equipment.
[0101] Embodiment 10:
[0102] In this embodiment, in addition to the structural features of the aforementioned embodiment, preferably:
[0103] The slider 1 802 , the fixed edge 805 and / or each slider 3 906 includes an upper portion 12 and a lower portion 13 and a spring 2 11 is disposed between them.
[0104] In this embodiment, due to the adoption of the above-mentioned structure, by dividing the slider 1 802, the fixed edge 805 and / or the slider three 906 into the upper part 12 and the lower part 13 and elastically connected by the spring 2 11, when the thickness of the bottom plate 2001 and the top plate 2003 is relatively thin, when the upper pressing platform 4 and the hollow lower pressing platform 7 apply pressure to the bottom plate 2001 and the top plate 2003, the slider 1 802, the fixed edge 805 and / or each slider three 906 can be adaptively shortened to avoid being crushed.
[0105] It should be noted that, in this article, the term "comprises", "includes" or any other variant thereof is intended to cover non-exclusive inclusion, so that the process, method, article or device including a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "including one..." do not exclude the presence of other identical elements in the process, method, article or device including the element. In addition, it should be pointed out that the scope of the method and device in the embodiment of the present application is not limited to performing functions in the order shown or discussed, and may also include performing functions in a substantially simultaneous manner or in reverse order according to the functions involved, for example, the described method may be performed in an order different from that described, and various steps may also be added, omitted, or combined. In addition, the features described with reference to certain examples may be combined in other examples.
[0106] The embodiments of the present application are described above in conjunction with the accompanying drawings, but the present application is not limited to the above-mentioned specific implementation methods. The above-mentioned specific implementation methods are merely illustrative and not restrictive. Under the guidance of the present application, ordinary technicians in this field can also make many forms without departing from the purpose of the present application and the scope of protection of the claims, all of which are within the protection of the present application.
Claims
1. An assembly device suitable for a tire pressure sensor processing method, the tire pressure sensor comprising: A bottom plate (2001) having a chamber 1 (2002) disposed on the top thereof; A top plate (2003) is fixedly mounted on the bottom plate (2001) and is provided with a second chamber (2004); A liner (2005) is embedded in the top of the chamber 1 (2002) and has a varistor (2006) and a wire (2007) doped on the top; An electromagnetic shielding layer (2008) is arranged in the inner cavity of the second chamber (2004) and on the bottom surface of the lining plate (2005); A through hole (2009) passes through the top of the top plate (2003) and is connected to the second chamber (2004); the processing method of the tire pressure sensor includes: S1. Obtaining a bottom plate (2001) having a cavity 1 (2002) and a top plate (2003) having a cavity 2 (2004) by injection molding; S2, embedding a lining plate (2005) at the opening of the chamber 1 (2002), and doping the lining plate (2005) to produce a varistor (2006) and a wire (2007); S3. Setting an electromagnetic shielding layer (2008) in the second chamber (2004); S4, drilling a through hole (2009) on the top of the top plate (2003) to connect with the second chamber (2004); S5, after applying glue on the bottom plate (2001), aligning the chamber 1 (2002) with the chamber 2 (2004), and pressing the bottom plate (2001) and the top plate (2003) together by means of an assembly device; The thickness of the electromagnetic shielding layer (2008) is 12-15 um; the electromagnetic shielding layer (2008) is made of one of copper, silver or nickel; and is characterized in that: The assembly equipment comprises: a body (1) having a pressing chamber (2) and a lifting chamber (3) inside thereof; An upper pressing platform (4) mounted on the top of the pressing chamber (2); A lifting plate (5) is movably mounted in the lifting chamber (3) and is driven to move up and down by a lifting drive mechanism (6); A hollow pressing platform (7) is fixedly mounted on the top of the lifting plate (5) and is provided with a clamp; The clamp comprises a limit plate group (8) and a pressure mechanism (9), and the limit plate group (8) and the pressure mechanism (9) are respectively installed at the top diagonal positions of the hollow lower pressing platform (7) to cooperate with each other to fix the bottom plate (2001) and the top plate (2003) at diagonals, and one end of the pressing chamber (2) is open, and the lifting chamber (3) is located at the bottom of the machine body (1) and communicates with the pressing chamber (2).
2. An assembly device according to claim 1, characterized in that: The lifting drive mechanism (6) comprises: a recessed groove (601) arranged at the bottom of the lifting chamber (3); A pair of connecting rods (1003) are respectively arranged at two ends of the lifting chamber (3) and each comprises two supporting arms (602) whose ends are hinged to each other; A connecting arm (603), both ends of which are respectively hinged to the mutual hinge points of the supporting arms (602) on both sides; The rotating disk (604) is driven by a reduction motor and is connected to the connecting arm (603) through a linkage mechanism (10); The ends of the supporting arms (602) that are away from each other are respectively hinged to the bottom surface of the lifting plate (5) and the bottom surface of the lifting chamber (3), and when the rotating disk (604) rotates, the connecting arm (603) is driven to swing back and forth through the linkage mechanism (10).
3. An assembly device according to claim 2, characterized in that: The linkage mechanism (10) comprises: a swing arm (1001), the lower portion of which is rotatably mounted in the lifting chamber (3) via a rotating shaft (1002); A connecting rod (1003), one end of which is hinged to the bottom end of the swing arm (1001), and the other end of which is hinged to an eccentric position of the surface of the rotating disk (604); A transmission block (1004) is installed in the middle of the connecting arm (603) through a through slot (1005); A transmission groove (1006) is arranged at the top end of the swing arm (1001); The top end of the swing arm (1001) is movably inserted into the through slot (1005), and the transmission block (1004) is slidably matched with the transmission slot (1006).
4. An assembly device according to claim 1, characterized in that: The limit plate assembly (8) comprises: a transverse displacement groove (801) which passes through the hollow lower pressing platform (7) from top to bottom; Slider 1 (802) is provided with a screw hole and is movably mounted in the inner cavity of the hollow pressing platform (7) and its top end movably penetrates through the transverse groove (801) and extends out of the hollow pressing platform (7); A screw rod (803) is threadedly connected to the screw hole and has one end extending out of the hollow pressing platform (7) and is provided with a hand wheel (804); A fixed edge (805) is mounted on the top of the hollow pressing platform (7) and is arranged at a right angle to the slider (802).
5. An assembly device according to claim 1, characterized in that: The pressure mechanism (9) comprises: a slide groove (901) which is arranged obliquely at the bottom of the inner cavity of the hollow pressing platform (7); Slider 2 (902), which is movably installed in the slide groove 1 (901); A pull rod (903), one end of which is fixedly connected to the second slide block (902), and the other end of which is movably inserted through the side wall of the hollow pressing platform (7) and extends out of it; Spring 1 (904), which is sleeved on the outside of the pull rod (903) and located between the slider 2 (902) and the inner wall of the hollow pressing platform (7); A pair of slide grooves 2 (905), which are arranged at the bottom of the inner cavity of the hollow pressing platform (7) and are symmetrically distributed on both sides of the slide groove 1 (901) and parallel thereto; A pair of sliders (906) are respectively slidably mounted in the slide grooves (905); A pair of oblique displacement grooves (907) which pass through the top of the hollow pressing platform (7) from top to bottom and are symmetrically distributed on both sides of the slide groove (901); A pair of sliders (908) are fixedly mounted on the top of the sliders (906) and the tops of the sliders (908) are movably inserted through the oblique displacement slots (907) and extend out of the hollow pressing platform (7); Slider 5 (909), which is fixedly mounted on the top of the slider 2 (902); A transmission arm (910), one end of which is hinged to the slider three (906) on one side, and the other side is provided with a balancing groove (911) for sliding cooperation with the other slider three (906); Wherein, the sliding block five (909) is slidably installed in the balancing groove (911).
6. An assembly device according to claim 4 or 5, characterized in that: Also includes: The slider 1 (802), the fixed edge (805) and / or each slider 3 (906) comprises an upper portion (12) and a lower portion (13) and a spring 2 (11) is arranged between them.
