Silver contact automatic welding device
By designing a silver contact automatic welding device containing multiple automation devices, the problem of low efficiency of silver contact welding in the prior art is solved, automated welding is realized, and efficiency and quality are improved.
Patent Information
- Application Number
- CN202210290247.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-03-23
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2042-03-23
AI Technical Summary
In the prior art, silver contact welding efficiency is low and mainly relies on manual operation, which makes it difficult to ensure efficiency and quality.
An automatic silver contact welding device is designed, including welding power supply, contact feeding device, welding belt feeding device, welding belt cutting device, material transfer device, copper row fixing device, contact fixing device, compression device and conductive device to automatically convey and cut welding belts, and automatically welding silver contacts and copper rows.
The automated welding process is realized, the welding efficiency and quality are improved, and the efficiency and reliability of welding are ensured.
Smart Images

Figure CN114833580B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a welding device, in particular to an automatic welding device for silver contacts. Background Art
[0002] The switch is connected through silver contacts, which need to be welded to the copper busbar. The welding strip needs to be cut off during welding, and the welding strip is located between the silver contact and the copper busbar. Then resistance welding is performed, and the silver contact and the copper busbar are welded together after the welding strip is fused. Currently, manual welding is mainly used, and the welding strip is cut off manually, and then the copper busbar, welding strip and silver contact are placed on the fixture for welding in turn, which has low welding efficiency. Summary of the invention
[0003] In order to solve the above problems, the present invention provides a silver contact automatic welding device which can automatically perform welding and has high welding efficiency. The specific technical solution is as follows:
[0004] A silver contact automatic welding device, comprising a welding power source, and also comprising: a welding seat, the welding seat is provided with a material transfer seat, the welding power source is fixed to the bottom of the welding seat; a contact feeding device, the contact feeding device is located at one end of the welding seat, and is used to sequentially convey the silver contacts to the material transfer seat; a solder strip feeding device, the solder strip feeding device is located at one side of the material transfer seat, and is used to convey the solder strip to the material transfer seat; a solder strip cutting device, the solder strip cutting device is installed on the material transfer seat, and is used to cut the solder strip; a material transfer device, the material transfer device is located above the material transfer seat; a copper bar fixing device, the copper bar fixing device The device is located on one side of the welding seat and is used to fix the copper busbar; the contact fixing device, the contact fixing device is located above the copper busbar fixing device and is used to fix the silver contact; the pressing device, the pressing device is fixed on the welding seat and is located above the contact fixing device and is used to press the silver contact and the welding strip on the copper busbar; and the conductive device, the conductive device is installed on the welding seat and is located below the copper busbar fixing device and is used to connect the copper busbar fixing device with the welding power supply; the material moving device is used to move the silver contacts and the cut welding strips on the material moving seat and stack them above the copper busbar.
[0005] Preferably, the contact feeding device includes a vibration feeding device and a pushing device; wherein the vibration feeding device includes: a vibration disk, the vibration disk is fixed on the welding seat; a feeding track, the feeding track is located at the discharge port of the vibration disk, and a vibration feeding trough communicating with the discharge port is provided on the feeding track; and a vibrator, the vibrator is fixed on the welding seat and connected to the feeding track; the pushing device includes: a pushing seat, the pushing seat is fixed on the welding seat; a pushing plate, the pushing plate is slidably mounted on the pushing seat, the pushing plate is provided with a pushing groove matching the silver contact, and the pushing groove is arranged opposite to the vibration feeding trough; and a pushing cylinder, the pushing cylinder is fixed on the pushing seat and connected to the pushing plate.
[0006] Preferably, the welding tape feeding device comprises: a welding tape connecting seat, the welding tape connecting seat is fixed on the welding seat; a steering wheel, the steering wheel is rotatably mounted on one end of the welding tape connecting seat; a welding tape material roll, the welding tape material roll is located above the steering wheel; a welding tape positioning device, the welding tape positioning device is provided with a welding tape positioning groove, the welding tape positioning device is installed on the welding tape connecting seat and is located on one side of the steering wheel, and is used to clamp or release the welding tape; a welding tape moving device, the welding tape moving device is provided with a welding tape moving groove, the welding tape moving device is slidably mounted on the welding tape connecting seat and is located on one side of the welding tape positioning device, and is used to clamp or release the welding tape; a welding tape driving device, the welding tape A driving device is fixed on the soldering strip connecting seat and connected to the soldering strip moving device, and is used to drive the soldering strip moving device to move back and forth; and a soldering strip discharging seat, on which a soldering strip discharging trough is provided, the soldering strip discharging seat is fixed to the other end of the soldering strip connecting seat, and is located between the soldering strip moving device and the moving seat; the soldering strip is sequentially turned to the steering wheel, the soldering strip positioning groove, the soldering strip moving groove and the soldering strip discharging trough; when the soldering strip moving device clamps the soldering strip and moves toward the soldering strip discharging seat, the soldering strip positioning device releases the soldering strip; when the soldering strip moving device moves toward the soldering strip positioning device, the soldering strip moving device releases the soldering strip, and the soldering strip positioning device clamps the soldering strip.
[0007] Furthermore, the welding strip positioning device includes: a welding strip positioning seat, which is fixed on the welding strip connecting seat, and the welding strip positioning seat is provided with a welding strip positioning groove and a welding strip positioning hole communicating with the welding strip positioning groove; a welding strip positioning rod, which is movably inserted into the welding strip positioning hole; and a welding strip positioning cylinder, which is fixed on the welding strip connecting seat and connected to the welding strip positioning rod; the welding strip moving device includes: a welding strip moving seat, which is slidably mounted on the welding strip connecting seat and is located on one side of the welding strip positioning seat, and the welding strip moving seat is provided with a welding strip moving groove and a welding strip moving hole communicating with the welding strip moving groove, and the welding strip moving groove is arranged opposite to the welding strip positioning groove; a welding strip moving rod, which is movably inserted into the welding strip moving hole; and a welding strip moving cylinder, which is fixed on the welding strip connecting seat and connected to the welding strip moving rod.
[0008] Among them, a first feeding rod is provided at one end of the welding strip positioning seat, and a first feeding groove is provided on the first feeding rod, the first feeding groove is communicated with the welding strip positioning groove, and the width is smaller than the welding strip positioning groove; a second feeding rod and a third feeding rod are respectively provided at both ends of the welding strip moving seat, and a second feeding groove and a third feeding groove are respectively provided on the second feeding rod and the third feeding rod, the second feeding groove and the third feeding groove are both communicated with the welding strip moving groove, and the width is smaller than the welding strip moving groove; a fourth feeding rod is provided at one end of the welding strip discharge seat, and a fourth feeding groove is provided on the fourth feeding rod, the fourth feeding groove is communicated with the welding strip discharge groove, and the width is smaller than the welding strip discharge groove; the first feeding rod and the second feeding rod are staggered, and the first feeding groove is communicated with the second feeding groove; the third feeding rod and the fourth feeding rod are staggered, and the third feeding groove is communicated with the fourth feeding groove.
[0009] Preferably, the material transfer seat is provided with a cutting feeding groove, a cutting pressing groove and a cutting groove; the welding strip cutting device comprises: a fixed knife, the fixed knife is fixed to the top of the material transfer seat and is located above the cutting pressing groove; a movable knife, the movable knife is slidably inserted in the cutting groove and is arranged opposite to the fixed knife; a cutting lifting seat, the cutting lifting seat is connected to the movable knife; a cutting pressure rod, the cutting pressure rod is movably inserted in the cutting pressing groove and is located below the fixed knife, and is used to press the welding strip onto the fixed knife; a cutting spring, the two ends of the cutting spring are respectively connected to the cutting pressure rod and the cutting lifting seat; and a cutting cylinder, the cutting cylinder is fixed on the material transfer seat and connected to the cutting lifting seat.
[0010] Preferably, the material moving device includes: a material moving lifting cylinder, which is fixed on the welding seat; a first slide cylinder, which is fixed on the material moving lifting cylinder; a material moving connecting plate, one end of which is fixed on the slide of the first slide cylinder; a second slide cylinder, which is fixed on the other end of the material moving connecting plate and is located above the material moving seat; a first vacuum suction cup, which is fixed on the slide of the second slide cylinder and is used to absorb silver contacts; and a second vacuum suction cup, which is fixed on the slide of the second slide cylinder and is used to absorb cut welding strips.
[0011] Preferably, the contact fixing device includes: a contact connecting seat, which is located on one side of the welding seat; a contact lifting cylinder, which is installed on the contact connecting seat; a contact finger cylinder, which is fixed on the contact lifting cylinder; and a contact fixing seat, which is symmetrically provided with two contact fixing seats and are respectively fixed on the contact finger cylinders, and the contact fixing seats are provided with fixing grooves matching the silver contacts, and the contact fixing seats are located above the copper busbar fixing device, and are used to fix the silver contacts and the cut solder strips on the copper busbar through the fixing grooves.
[0012] Preferably, the conductive device comprises: a conductive lifting seat, which is slidably mounted on the welding seat; a conductive lifting cylinder, which is fixed on the welding seat and connected to the conductive lifting seat; a conductive movable seat, which is slidably mounted on the top of the conductive lifting seat and is symmetrically arranged, a second driving groove is provided on the conductive movable seat, and the conductive movable seat is connected to the welding power supply; a conductive rod, which is fixed on the conductive movable seat; a conductive driving seat, which is slidably mounted on the conductive lifting seat, and first driving grooves are symmetrically provided on both sides of the conductive driving seat; a conductive driving rod, which is hinged on the conductive lifting seat, one end of the conductive driving rod is slidably inserted into the first driving groove, and the other end is slidably inserted into the second driving groove; and a conductive driving cylinder, which is fixed on the conductive lifting seat and connected to the conductive driving seat, and is used to drive the conductive movable seat to open and close through the conductive driving rod.
[0013] Furthermore, the clamping device includes: a clamping lifting seat, which is slidably installed on the welding seat; a clamping cylinder, which is fixed on the welding seat and connected to the clamping lifting seat; and a clamping rod, which is fixed on the clamping cylinder and is arranged opposite to the copper busbar fixing device.
[0014] Compared with the prior art, the present invention has the following beneficial effects:
[0015] The invention provides an automatic silver contact welding device which automatically conveys and cuts off a welding strip, and simultaneously automatically places the silver contact and the welding strip on a copper bus for automatic welding, and has high welding efficiency and reliable welding quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a stereogram of a silver contact automatic welding device from a first viewing angle;
[0017] Figure 2 is a stereoscopic diagram of a silver contact automatic welding device from a second viewing angle;
[0018] Figure 3 It is a top view of a silver contact automatic welding device;
[0019] Figure 4 It is a side view of a silver contact automatic welding device;
[0020] Figure 5 It is a schematic diagram of the structure of the contact feeding device;
[0021] Figure 6 It is a structural schematic diagram of a welding ribbon feeding device;
[0022] Figure 7 This is a schematic diagram of the structure of the welding ribbon feeding device after some parts are hidden;
[0023] Figure 8 It is a structural schematic diagram of the welding strip positioning seat;
[0024] Fig. 9 It is a structural schematic diagram of a welding ribbon cutting device;
[0025] Fig.10 is a partial cross-sectional view of a welding ribbon cutting device;
[0026] Fig.11 It is a structural schematic diagram of the material transfer seat;
[0027] Fig.12 It is a structural schematic diagram of the material transfer device;
[0028] Fig.13 It is a structural schematic diagram of the copper busbar fixing device;
[0029] Fig.14 is a schematic diagram of the structure of the contact fixing device;
[0030] Fig.15 is a schematic diagram of the structure of the conductive device;
[0031] Fig.16 is a front view of the conductive device;
[0032] Fig.17This is a schematic diagram of the structure after welding the copper busbar and the silver contact. DETAILED DESCRIPTION
[0033] The present invention will be further described with reference to the accompanying drawings.
[0034] like Figures 1 to 17 As shown, a silver contact automatic welding device includes: a welding seat and a welding power supply, a contact feeding device 1, a soldering strip feeding device 2, a soldering strip cutting device 3, a material moving device 4, a copper busbar fixing device 61, a contact fixing device 5, a pressing device 7 and a conductive device 8, all of which are installed on the welding seat.
[0035] Among them, the welding power supply is fixed at the bottom of the welding seat, and the welding seat is provided with a material transfer seat 91; the contact feeding device 1 is located at one end of the welding seat, and is used to sequentially convey the silver contacts 69 to the material transfer seat 91; the solder strip feeding device 2 is located at one side of the material transfer seat 91, and is used to convey the solder strip to the material transfer seat 91; the solder strip cutting device 3 is installed on the material transfer seat 91, and is used to cut the solder strip; the material transfer device 4 is located above the material transfer seat 91; the copper bar fixing device 61 is located at one side of the welding seat, and is used to fix the copper bar 68; The contact fixing device 5 is located above the copper busbar fixing device 61, and is used to fix the silver contact 69; the clamping device 7 is fixed on the welding seat and is located above the contact fixing device 5, and is used to press the silver contact 69 and the soldering strip onto the copper busbar 68; the conductive device 8 is installed on the welding seat and is located below the copper busbar fixing device 61, and is used to connect the copper busbar fixing device 61 with the welding power supply; the material moving device 4 is used to move the silver contact 69 and the cut soldering strip on the material moving seat 91 and stack them above the copper busbar 68.
[0036] The welding seat also includes a bottom plate, a first vertical plate 97 and a second vertical plate 96, the first vertical plate 97 and the second vertical plate 96 are both fixed on the bottom plate, the second vertical plate 96 is located on one side of the first vertical plate 97, and the material transfer seat 91 is fixed on the top of the first vertical plate 97. The material transfer seat 91 is provided with a cutting feed slot 914, a cutting pressing slot 913, a cutting slot 912 and a contact slot 911. The cutting feed slot 914 is located at the top of the material transfer seat 91 and communicates with the cutting pressing slot 913 and the cutting slot 912, the contact slot 911 is located on one side of the cutting slot 912, and the cutting pressing slot 913 is located on one side of the cutting slot 912.
[0037] The contact feeding device 1 includes a vibration feeding device and a pushing device. The vibration feeding device includes a vibration disk 11, a feeding track 14, a vibrator 13 and a vibration baffle 15. The vibration disk 11 is fixed to the bottom plate through a vibration adjustment frame 12, and the vibrator 13 is fixed to the bottom plate and is located on one side of the vibration disk 11. The vibrator 13 is equipped with a feeding track 14, and a vibration feeding trough 141 is provided at the bottom of the feeding track 14. The vibration feeding trough 141 matches the silver contact 69 and is used to transport the silver contact 69. The vibration baffle 15 is fixed to the top of the feeding track 14, and is used to close the vibration feeding trough 141 and confine the silver contact 69 in the vibration feeding trough 141. The vibration baffle 15 facilitates the processing of the vibration feeding trough 141. One end of the vibration feeding trough 141 is connected to the discharge port of the vibration disk 11.
[0038] The pushing device includes a pushing seat 16, a pushing plate 18 and a pushing cylinder 17. The pushing seat 16 is fixed on the first vertical plate 97, and one end of the pushing seat 16 is located on one side of the contact slot 911 of the material shifting seat 91. The pushing cylinder 17 is fixed on the other end of the pushing seat 16. The pushing plate 18 is slidably mounted on the pushing seat 16 through a linear guide pair, and is connected to the piston rod of the pushing cylinder 17. A feed slot 161 is provided on one side of the pushing seat 16, and the feed slot 161 is communicated with the other end of the vibrating feed slot 141, and the silver contact 69 enters the feed slot 161 from the vibrating feed slot 141. A pushing slot 181 matching the silver contact 69 is provided on the pushing plate 18, and the pushing slot 181 is arranged opposite to the feed slot 161, and the silver contact 69 enters the pushing slot 181 through the feed slot 161.
[0039] During feeding, the vibration disk 11 transports the silver contacts 69 to the vibration feeding trough 141 in sequence through the discharge port, and the feeding track 14 vibrates through the vibrator 13 to transport the silver contacts 69 to the feed trough 161 in sequence, and enters the push trough 181 through the feed trough 161, and then the push cylinder 17 pushes the push plate 18 to move toward the moving seat 91, and the silver contacts 69 are pushed into the contact trough 911.
[0040] Among them, a first sensor is installed on the top of the pusher seat 16, and the first sensor detects the silver contact 69. When the silver contact 69 is detected, the pusher cylinder 17 is started. The extension and retraction positions of the pusher cylinder 17 are adjusted so that the pusher slot 181 is aligned with the feed slot 161 during feeding, and the position of the silver contact 69 is fixed after pushing. A first camera can also be installed above the pusher seat 16, and the first camera is used to detect whether the angle of the silver contact 69 is correct. A second camera can also be installed above the discharge port of the vibration plate 11 to detect whether the specifications of the delivered silver contact 69 are correct and whether the angle is correct.
[0041] Automatic feeding of the silver contact 69 is achieved through vibration feeding and pushing, and has a simple structure, convenient control and good stability.
[0042] The solder strip feeding device 2 comprises a solder strip connecting seat 20 , a steering wheel 27 , a solder strip material roll 28 , a solder strip positioning device, a solder strip moving device, a solder strip driving device and a solder strip discharging seat 25 .
[0043] The welding ribbon connection seat 20 is fixed on the bottom plate and is located on one side of the second vertical plate 96. The welding ribbon roll 28 is fixed on the second vertical plate 96 through the welding ribbon connecting rod 29. The welding ribbon roll 28 is located above the welding ribbon connection seat 20. The steering wheel 27 is rotatably mounted on one end of the welding ribbon connection seat 20 and is located below the welding ribbon roll 28. The steering wheel 27 is provided with a steering groove 271.
[0044] The welding strip positioning device includes a welding strip positioning seat 21, a welding strip positioning rod 222, a welding strip positioning cylinder 221 and a welding strip positioning plate 213. The welding strip positioning seat 21 is fixed on the welding strip connection seat 20 and is located on one side of the steering wheel 27. The top of the welding strip positioning seat 21 is provided with a welding strip positioning groove 211, and the welding strip positioning groove 211 is tangent to the steering groove 271. The welding strip positioning plate 213 is fixed on the top of the welding strip positioning seat 21 and closes the welding strip positioning groove 211. The welding strip positioning plate 213 is provided with a welding strip positioning hole 212, and the welding strip positioning hole 212 is communicated with the welding strip positioning groove 211. The welding strip positioning cylinder 221 is fixed on the welding strip positioning seat 21 and is connected to the welding strip positioning rod 222. The welding strip positioning rod 222 is movably inserted into the welding strip positioning hole 212 for clamping or loosening the welding strip.
[0045] The welding strip moving device includes a welding strip moving seat 23, a welding strip moving rod 242, a welding strip moving cylinder 241 and a welding strip moving plate 232. The welding strip moving seat 23 is slidably mounted on the welding strip connecting seat 20 through a linear guide pair and is located at one end of the welding strip positioning seat 21. The top of the welding strip moving seat 23 is provided with a welding strip moving groove 231, and the welding strip moving groove 231 is arranged opposite to the welding strip positioning groove 211. The welding strip moving plate 232 is fixed on the top of the welding strip moving seat 23 and closes the welding strip moving groove 231. The welding strip moving plate 232 is provided with a welding strip moving hole 233, and the welding strip moving hole 233 is communicated with the welding strip moving groove 231. The welding strip moving cylinder 241 is fixed on the welding strip moving seat 23 and connected to the welding strip moving rod 242. The welding strip moving rod 242 is movably inserted into the welding strip moving hole 233 for clamping or loosening the welding strip.
[0046] The welding strip driving device includes a welding strip cylinder 26 , which is fixed on the welding strip connecting seat 20 and connected to the welding strip moving seat 23 , and is used to drive the welding strip moving seat 23 to move back and forth.
[0047] The strip discharging seat 25 is fixed to the other end of the strip connecting seat 20 and is located between the strip moving seat 23 and the moving seat 91. The strip discharging seat 25 is provided with a strip discharging slot 251, which is arranged opposite to the strip moving slot 231. A discharging baffle 254 is installed on the top of the strip discharging seat 25, and the discharging baffle 254 closes the top of the strip discharging slot 251.
[0048] The soldering ribbon extends from the soldering ribbon coil 28, passes through the steering wheel 27 to change direction and enters the soldering ribbon positioning groove 211, and passes through the soldering ribbon moving groove 231 and the soldering ribbon discharge groove 251 in sequence. When the soldering ribbon moving device clamps the soldering ribbon and moves toward the soldering ribbon discharge seat 25, the soldering ribbon positioning device releases the soldering ribbon; when the soldering ribbon moving device moves toward the soldering ribbon positioning device, the soldering ribbon moving device releases the soldering ribbon and the soldering ribbon positioning device clamps the soldering ribbon.
[0049] When feeding, the welding strip positioning cylinder 221 loosens the welding strip, which facilitates the welding strip moving cylinder 241 to drive the welding strip to move. When feeding, the welding strip positioning cylinder 221 presses the welding strip tightly, and when the welding strip moving cylinder 241 returns, it prevents the welding strip from following the welding strip moving seat 91 to move, thereby realizing continuous and stable feeding of welding strips of equal length. The structure is simple and the control is convenient, and no precise control device is required to realize equal feeding.
[0050] The soldering strip is a strip with a thickness of 0.1 to 0.25 mm, so the soldering strip is prone to bending after being stressed along the length direction. The soldering strip bending is prevented by setting a soldering strip discharge trough 251, a soldering strip moving groove 231 and a soldering strip positioning groove 211. In order to further ensure continuous and reliable feeding, a first feeding rod 215 is provided at one end of the soldering strip positioning seat 21, and a first feeding groove 216 is provided on the first feeding rod 215. The first feeding groove 216 is communicated with the soldering strip positioning groove 211, and the width is smaller than the soldering strip positioning groove 211; a second feeding rod 234 and a third feeding rod 236 are provided at both ends of the soldering strip moving seat 23, respectively, and a second feeding groove 235 and a third feeding groove 237 are provided on the second feeding rod 234 and the third feeding rod 236, respectively, and the second feeding groove 235 and the third feeding groove 237 are both connected to the soldering strip moving groove 231. The movable grooves 231 are communicated with each other, and their widths are smaller than the welding strip moving grooves 231; a fourth feeding rod 252 is provided at one end of the welding strip discharge seat 25, and a fourth feeding groove 253 is provided on the fourth feeding rod 252, the fourth feeding groove 253 is communicated with the welding strip discharge groove 251, and their widths are smaller than the welding strip discharge groove 251; the first feeding rod 215 and the second feeding rod 234 are staggered, and the first feeding groove 216 is communicated with the second feeding groove 235; the third feeding rod 236 and the fourth feeding rod 252 are staggered, and the third feeding groove 237 is communicated with the fourth feeding groove 253. The first feeding trough 216 and the second feeding trough 235 enable the welding strip positioning groove 211 and the welding strip moving groove 231 to be staggered, so that the welding strip is fed and guided by the first feeding trough 216 and the second feeding trough 235 when entering the welding strip moving groove 231 from the welding strip positioning groove 211, thereby avoiding the formation of a cross section at the connection between the two, and further avoiding the welding strip from bending at the cross section after being subjected to force along the length direction. Similarly, the third feeding trough 237 and the fourth feeding trough 253 avoid the formation of a cross section between the welding strip moving seat 23 and the welding strip discharge seat 25, thereby avoiding the welding strip from bending at the cross section.
[0051] The welding strip cutting device 3 includes a fixed knife 32, a movable knife 33, a cutting lifting seat 36, a cutting pressure rod 34, a cutting spring 35, a cutting cylinder 37 and a cutting baffle 32. The cutting baffle 32 is fixed to the top of the cutting feeding trough 914, and the fixed knife 32 is fixed to the top of the material transfer seat 91 and is located above the cutting pressing groove 913. The movable knife 33 is slidably inserted into the cutting groove 912 and is arranged opposite to the fixed knife 32; the cutting lifting seat 36 is slidably installed on the first vertical plate 97 through a linear guide pair and is located below the material transfer seat 91, and the cutting lifting seat 36 is connected to the movable knife 33. The cutting cylinder 37 is a cylinder, and the cutting cylinder 37 is fixed to the bottom of the base plate and is connected to the cutting lifting seat 36. The cutting pressure rod 34 is movably inserted into the cutting pressing groove 913 and is located below the fixed knife 32, and is used to press the welding strip onto the fixed knife 32. The two ends of the cutting spring 35 are respectively connected to the cutting pressure rod 34 and the cutting lifting seat 36, which are used for buffering and providing a pressing force to prevent the cutting pressure rod 34 from crushing the welding strip. In the free state, the top of the cutting pressure rod 34 is higher than the top of the movable knife 33, so that the cutting pressure rod 34 first presses the welding strip and then cuts it.
[0052] When cutting the welding strip, the welding strip fed by the welding strip feeding device 2 enters the cutting feeding slot 914, and the end is aligned with one side of the welding strip cutting slot 912, the piston rod of the cutting cylinder 37 extends, and the cutting pressure rod 34 presses the welding strip against the fixed knife 32 under the push of the cutting spring 35, and then the movable knife 33 rises and cooperates with the fixed knife 32 to cut the welding strip, and the cut welding strip rises to the set height with the movable knife 33. After the welding strip is cut, a welding sheet is obtained.
[0053] The material transfer device 4 includes a material transfer lifting cylinder 46 , a first slide cylinder 45 , a material transfer connecting plate 44 , a second slide cylinder 43 , a first vacuum suction cup 41 , a second vacuum suction cup 42 , a guide rod 48 and a linear bearing 47 . The linear bearing 47 and the material transfer lifting cylinder 46 are both fixed on the base plate, the linear bearing 47 is symmetrically located on both sides of the material transfer lifting cylinder 46, the guide rod 48 is slidably inserted on the linear bearing 47, the guide rod 48 and the material transfer lifting cylinder 46 are both connected to the first slide cylinder 45, the slide of the first slide cylinder 45 is connected to one end of the material transfer connecting plate 44, the material transfer connecting plate 44 is L-shaped, and the other end of the material transfer connecting plate 44 is equipped with the second slide cylinder 43, the second slide cylinder 43 is perpendicular to the first slide cylinder 45, and the second slide cylinder 43 is located above the material transfer seat 91; the first vacuum suction cup 41 and the second vacuum suction cup 42 are both fixed on the slide of the first slide cylinder 45, the first vacuum suction cup 41 is arranged opposite to the contact groove 911, and is used to adsorb the silver contact 69; the second vacuum suction cup 42 is arranged opposite to the cutting groove 912, and is used to adsorb the cut welding strip.
[0054] The contact fixing device 5 includes a contact connection seat 51, a contact lifting cylinder 52, a contact finger cylinder 53 and a contact fixing seat 54. The contact connection seat 51 is fixed on the bottom plate and is located on one side of the first vertical plate 97. The contact lifting cylinder 52 is a slide cylinder, which is installed on the contact connection seat 51 and is vertically arranged. The contact finger cylinder 53 is fixed on the slide of the contact lifting cylinder 52. The contact fixing seat 54 is provided with a fixing groove 541 matching the silver contact 69 and is symmetrically fixed on the contact finger cylinder 53. The contact fixing seat 54 is also located above the copper busbar fixing device 61, and is used to fix the silver contact 69 and the cut solder strip on the copper busbar 68.
[0055] The copper bar fixing device 61 includes a copper bar finger cylinder 611 and a copper bar fixing seat 612. The copper bar finger cylinder 611 is fixed on the bottom plate and is located below the contact finger cylinder 53. The copper bar fixing seat 612 is provided with a copper bar groove 613. The copper bar fixing seat 612 is symmetrically fixed on the copper bar finger cylinder 611, and the copper bar 68 is clamped in the copper bar groove 613.
[0056] The clamping device 7 includes a clamping lift seat 72, a clamping cylinder 71 and a clamping rod 73. The clamping lift seat 72 is slidably mounted on the second vertical plate 96 through a linear guide pair and is located above the copper bar fixing device 61; the clamping cylinder 71 is fixed on the top of the second vertical plate 96 and connected to the clamping lift seat 72, and the clamping rod 73 is fixed on the clamping cylinder 71 and is arranged opposite to the copper bar fixing device 61.
[0057] The contact fixing device 5 and the copper bar fixing device 61 can be installed on a turntable. A plurality of contact fixing devices 5 and the copper bar fixing devices 61 are installed in a circular array on the turntable. The turntable can be used to drive the contact fixing device 5 and the copper bar fixing device 61 to rotate, thereby facilitating the installation of the copper bar 68.
[0058] The conductive device 8 includes a conductive lifting seat 81, a conductive lifting cylinder 82, a conductive moving seat 85, a conductive rod 86, a conductive driving seat 83, a conductive driving rod 84 and a conductive driving cylinder 87. The conductive lifting seat 81 is slidably mounted on the first vertical plate 97 through a linear guide pair; the conductive lifting cylinder 82 is fixed on the bottom plate and connected to the conductive lifting seat 81; the conductive moving seat 85 is slidably mounted on the top of the conductive lifting seat 81 through a linear guide pair, and two conductive moving seats are symmetrically provided, and a second driving groove 851 is provided on the conductive moving seat 85, and the conductive moving seat 85 is connected to the welding power source; the conductive rod 86 is fixed on the top of the conductive moving seat 85. The conductive driving seat 83 is slidably installed on the conductive lifting seat 81 through a linear guide pair, and first driving grooves 831 are symmetrically provided on both sides of the conductive driving seat 83; the conductive driving rod 84 is L-shaped, and the corners of the conductive driving rod 84 are rotatably installed on the conductive lifting seat 81, one end of the conductive driving rod 84 is slidably inserted into the first driving groove 831, and the other end is slidably inserted into the second driving groove 851; the conductive driving cylinder 87 is fixed on the conductive lifting seat 81 and connected to the conductive driving seat 83, and is used to drive the conductive moving seat 85 to open and close through the conductive driving rod 84.
[0059] During operation, first insert the copper bar 68 into the copper bar groove 613, then the copper bar finger cylinder 611 clamps the copper bar 68, then the contact lifting cylinder 52 drives the contact finger cylinder 53 and the contact fixing seat 54 to descend to the top of the copper bar 68, and the contact finger cylinder 53 is closed. The material transfer lifting cylinder 46 retracts, the first vacuum suction cup 41 and the second vacuum suction cup 42 descend, the first vacuum suction cup 41 absorbs the silver contact 69, the second vacuum suction cup 42 absorbs the cut solder piece, then the material transfer lifting cylinder 46 extends, the first slide cylinder 45 extends, and the second slide cylinder 43 is sent to the top of the copper bar 68, the second slide cylinder 43 retracts, and then the material transfer lifting cylinder 46 retracts, the solder piece is inserted into the fixing groove 541, the second vacuum suction cup 42 releases the solder piece, and the solder strip is in the fixing groove 541. The guide slides down onto the copper bar 68; the material transfer lifting cylinder 46 extends, the second slide cylinder 43 retracts, the first vacuum suction cup 41 moves to the top of the fixed groove 541, and then the material transfer lifting cylinder 46 retracts, the second vacuum suction cup 42 drives the silver contact 69 to be inserted into the fixed groove 541, and then the second vacuum suction cup 42 releases the silver contact 69, the material transfer lifting cylinder 46 extends, and the first slide cylinder 45 retracts; the clamping cylinder 71 extends, and the clamping rod 73 presses the silver contact 69 and the soldering ribbon onto the copper bar 68;
[0060] The conductive lifting cylinder 82 extends, and the conductive rod 86 rises to both sides of the copper busbar 68. Then the conductive driving cylinder 87 extends, and the conductive driving seat 83 moves upward. The conductive driving seat 83 pushes the conductive moving seat 85 and the conductive rod 86 toward the copper busbar 68 through the conductive driving rod 84. The conductive rod 86 is clamped on both sides of the copper busbar 68, and the welding power supply is turned on for resistance welding.
[0061] After welding is completed, the conductive device 8 is reset, the pressing device 7 is reset, the contact fixing device 5 is reset, the copper bar finger cylinder 611 releases the copper bar 68, removes the copper bar 68, and installs a new copper bar 68 for the next welding.
[0062] This embodiment solves the problem of feeding the soldering ribbon, and also solves the problem of stacking and positioning the silver contacts 69 and the soldering ribbon during welding, as well as the problem of welding and conducting electricity with the copper bus 68. The overall structure is simple and the welding efficiency is high.
[0063] The technical principle of the present invention is described above in conjunction with specific embodiments. These descriptions are only for explaining the principle of the present invention and cannot be interpreted as limiting the protection scope of the present invention in any way. Based on the explanations herein, those skilled in the art can associate other specific implementations of the present invention without paying creative labor, and these methods will fall within the protection scope of the claims of the present invention.
Claims
1. A silver contact automatic welding device, comprising a welding power supply, characterized in that: Also includes: A welding seat, wherein a material moving seat (91) is provided on the welding seat, and the welding power source is fixed at the bottom of the welding seat; A contact feeding device (1), the contact feeding device (1) being located at one end of the welding seat and being used for sequentially conveying the silver contacts (69) to the transfer seat (91); A solder strip feeding device (2), the solder strip feeding device (2) being located on one side of the material transfer seat (91) and being used for conveying the solder strip to the material transfer seat (91); A welding strip cutting device (3), the welding strip cutting device (3) being installed on the material transfer seat (91) and used for cutting the welding strip; A material transfer device (4), the material transfer device (4) being located above the material transfer seat (91); A copper busbar fixing device (61), the copper busbar fixing device (61) being located on one side of the welding seat and being used to fix the copper busbar (68); A contact fixing device (5), the contact fixing device (5) being located above the copper busbar fixing device (61) and being used for fixing the silver contact (69); A pressing device (7), the pressing device (7) is fixed on the welding seat and is located above the contact fixing device (5), and is used to press the silver contact (69) and the welding strip onto the copper busbar (68); and A conductive device (8), the conductive device (8) being mounted on the welding seat and located below the copper busbar fixing device (61), and being used to connect the copper busbar fixing device (61) with the welding power source; The material transfer device (4) is used to transfer the silver contacts (69) and the cut solder strips on the material transfer seat (91) and stack them above the copper busbar (68); The material transfer device (4) comprises: A material transfer lifting cylinder (46), wherein the material transfer lifting cylinder (46) is fixed on the welding seat; A first slide cylinder (45), wherein the first slide cylinder (45) is fixed on the material transfer lifting cylinder (46); A material transfer connecting plate (44), one end of which is fixed on the slide of the first slide cylinder (45); A second slide cylinder (43), the second slide cylinder (43) is fixed to the other end of the material transfer connecting plate (44) and is located above the material transfer seat (91); A first vacuum suction cup (41), the first vacuum suction cup (41) is fixed on the slide of the second slide cylinder (43) and is used to absorb the silver contact (69); and A second vacuum suction cup (42), the second vacuum suction cup (42) being fixed on the slide of the second slide cylinder (43) and being used for sucking the cut welding strip; The contact fixing device (5) comprises: A contact connection seat (51), the contact connection seat (51) being located on one side of the welding seat; A contact lifting cylinder (52), wherein the contact lifting cylinder (52) is installed on the contact connection seat (51); A contact finger cylinder (53), wherein the contact finger cylinder (53) is fixed on the contact lifting cylinder (52); and A contact fixing seat (54), wherein two contact fixing seats (54) are symmetrically provided and are respectively fixed on the contact finger cylinder (53), and a fixing groove (541) matching the silver contact (69) is provided on the contact fixing seat (54), and the contact fixing seat (54) is located above the copper busbar fixing device (61) and is used to fix the silver contact (69) and the cut solder strip on the copper busbar (68) through the fixing groove (541); The pressing device (7) comprises: A pressing lifting seat (72), wherein the pressing lifting seat (72) is slidably mounted on the welding seat; A pressing cylinder (71), the pressing cylinder (71) is fixed on the welding seat and connected to the pressing lifting seat (72); and A clamping rod (73), wherein the clamping rod (73) is fixed on the clamping cylinder (71) and is arranged opposite to the copper bar fixing device (61).
2. The silver contact automatic welding device according to claim 1, characterized in that: The contact feeding device (1) comprises a vibration feeding device and a pushing device; Wherein, the vibrating feeding device comprises: A vibration plate (11), wherein the vibration plate (11) is fixed on the welding seat; A feeding track (14), the feeding track (14) being located at the discharge port of the vibration plate (11), and the feeding track (14) being provided with a vibration feeding trough (141) communicating with the discharge port; and A vibrator (13), wherein the vibrator (13) is fixed on the welding seat and connected to the feeding track (14); The pushing device comprises: A material pushing seat (16), wherein the material pushing seat (16) is fixed on the welding seat; A push plate (18), the push plate (18) is slidably mounted on the push seat (16), the push plate (18) is provided with a push groove (181) matching the silver contact (69), and the push groove (181) is arranged opposite to the vibration feeding groove (141); and A pushing cylinder (17), wherein the pushing cylinder (17) is fixed on the pushing seat (16) and connected to the pushing plate (18).
3. The silver contact automatic welding device according to claim 1, characterized in that: The welding ribbon feeding device (2) comprises: A welding ribbon connection seat (20), wherein the welding ribbon connection seat (20) is fixed on the welding seat; A steering wheel (27), the steering wheel (27) being rotatably mounted on one end of the welding strip connecting seat (20); A welding strip material roll (28), wherein the welding strip material roll (28) is located above the steering wheel (27); A welding strip positioning device, wherein the welding strip positioning device is provided with a welding strip positioning groove (211), the welding strip positioning device is installed on the welding strip connection seat (20) and is located on one side of the steering wheel (27), and is used for clamping or loosening the welding strip; A welding strip moving device, wherein the welding strip moving device is provided with a welding strip moving groove (231), the welding strip moving device is slidably mounted on the welding strip connecting seat (20) and is located on one side of the welding strip positioning device, and is used for clamping or loosening the welding strip; A welding strip driving device, the welding strip driving device is fixed on the welding strip connection seat (20) and connected to the welding strip moving device, and is used to drive the welding strip moving device to move back and forth; and A solder strip discharge seat (25), wherein the solder strip discharge seat (25) is provided with a solder strip discharge slot (251), and the solder strip discharge seat (25) is fixed to the other end of the solder strip connection seat (20) and is located between the solder strip moving device and the material moving seat (91); The welding strip is sequentially transferred to a steering wheel (27), a welding strip positioning groove (211), a welding strip moving groove (231) and the welding strip discharge groove (251); When the solder strip moving device clamps the solder strip and moves toward the solder strip discharging seat (25), the solder strip positioning device releases the solder strip; when the solder strip moving device moves toward the solder strip positioning device, the solder strip moving device releases the solder strip and the solder strip positioning device clamps the solder strip.
4. The silver contact automatic welding device according to claim 3, characterized in that: The welding strip positioning device comprises: A welding strip positioning seat (21), the welding strip positioning seat (21) being fixed on the welding strip connecting seat (20), the welding strip positioning seat (21) being provided with a welding strip positioning groove (211) and a welding strip positioning hole (212) communicating with the welding strip positioning groove (211); A welding strip positioning rod (222), the welding strip positioning rod (222) being movably inserted into the welding strip positioning hole (212); and A welding strip positioning cylinder (221), wherein the welding strip positioning cylinder (221) is fixed on the welding strip connection seat (20) and connected to the welding strip positioning rod (222); The welding strip moving device comprises: A welding strip moving seat (23), the welding strip moving seat (23) is slidably mounted on the welding strip connecting seat (20) and is located on one side of the welding strip positioning seat (21), the welding strip moving seat (23) is provided with a welding strip moving groove (231) and a welding strip moving hole (233) communicating with the welding strip moving groove (231), and the welding strip moving groove (231) is arranged opposite to the welding strip positioning groove (211); A welding strip moving rod (242), the welding strip moving rod (242) being movably inserted into the welding strip moving hole (233); and A welding strip moving cylinder (241), wherein the welding strip moving cylinder (241) is fixed on the welding strip connecting seat (20) and connected to the welding strip moving rod (242).
5. The silver contact automatic welding device according to claim 4, characterized in that: A first feeding rod (215) is provided at one end of the welding strip positioning seat (21), and a first feeding groove (216) is provided on the first feeding rod (215); the first feeding groove (216) is communicated with the welding strip positioning groove (211), and has a width smaller than that of the welding strip positioning groove (211); A second feeding rod (234) and a third feeding rod (236) are respectively provided at both ends of the welding strip moving seat (23); a second feeding trough (235) and a third feeding trough (237) are respectively provided on the second feeding rod (234) and the third feeding rod (236); the second feeding trough (235) and the third feeding trough (237) are both communicated with the welding strip moving trough (231), and their widths are both smaller than the welding strip moving trough (231); A fourth feeding rod (252) is provided at one end of the solder strip discharge seat (25), and a fourth feeding trough (253) is provided on the fourth feeding rod (252); the fourth feeding trough (253) is communicated with the solder strip discharge trough (251), and has a width smaller than that of the solder strip discharge trough (251); The first feeding rod (215) and the second feeding rod (234) are arranged alternately, and the first feeding trough (216) and the second feeding trough (235) are communicated with each other; The third feeding rod (236) and the fourth feeding rod (252) are arranged alternately, and the third feeding trough (237) and the fourth feeding trough (253) are communicated.
6. The silver contact automatic welding device according to claim 1, characterized in that: The material transfer seat (91) is provided with a cutting feeding groove (914), a cutting pressing groove (913) and a cutting groove (912); The welding strip cutting device (3) comprises: A fixed knife (32), the fixed knife (32) being fixed on the top of the material transfer seat (91) and located above the cutting and pressing groove (913); A movable knife (33), the movable knife (33) is slidably inserted into the cutting groove (912) and is arranged opposite to the fixed knife (32); a cutting lifting seat (36), wherein the cutting lifting seat (36) is connected to the movable knife (33); A cutting pressure rod (34), the cutting pressure rod (34) being movably inserted into the cutting and pressing groove (913) and being located below the fixed knife (32), and being used for pressing the welding strip onto the fixed knife (32); a cutting spring (35), wherein two ends of the cutting spring (35) are respectively connected to the cutting pressure rod (34) and the cutting lifting seat (36); and A cutting cylinder (37), wherein the cutting cylinder (37) is fixed on the material transfer seat (91) and connected to the cutting lifting seat (36).
7. The silver contact automatic welding device according to claim 1, characterized in that: The conductive device (8) comprises: A conductive lifting seat (81), wherein the conductive lifting seat (81) is slidably mounted on the welding seat; A conductive lifting cylinder (82), the conductive lifting cylinder (82) is fixed on the welding seat and connected to the conductive lifting seat (81); A conductive movable seat (85), the conductive movable seat (85) is slidably mounted on the top of the conductive lifting seat (81) and is symmetrically arranged, a second driving groove (851) is provided on the conductive movable seat (85), and the conductive movable seat (85) is connected to the welding power source; A conductive rod (86), wherein the conductive rod (86) is fixed on the conductive movable seat (85); A conductive driving seat (83), wherein the conductive driving seat (83) is slidably mounted on the conductive lifting seat (81), and first driving grooves (831) are symmetrically provided on both sides of the conductive driving seat (83); a conductive driving rod (84), wherein the conductive driving rod (84) is hinged on the conductive lifting seat (81), one end of the conductive driving rod (84) is slidably inserted into the first driving groove (831), and the other end of the conductive driving rod (84) is slidably inserted into the second driving groove (851); and A conductive driving cylinder (87) is fixed on the conductive lifting seat (81) and connected to the conductive driving seat (83), and is used to drive the conductive moving seat (85) to open and close through the conductive driving rod (84).
Citation Information
Patent Citations
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CN108907489A
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CN109465491A