A reciprocating structure for dicing equipment and method of using the same
By designing a dicing equipment structure including adjustable threaded rod and gear system, the problem of inability to adjust the cutting radius and low cutting efficiency in the prior art is solved, and flexible adjustment of the cutting radius and improvement of the cutting efficiency is achieved. It is suitable for Material processing in various sizes.
Patent Information
- Application Number
- CN202210372823.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-04-11
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2042-04-11
AI Technical Summary
The existing reciprocating structures used for dicing equipment cannot be adjusted after long working hours, the cutting radius is low, and it is difficult to deal with larger materials, resulting in the inability to put the cutting tool seat into it, affecting the processing efficiency.
A structure including a base plate, a fixing seat, a bracket, a return spring, a movable frame, a mounting block, a card frame, a cutting insert, a fixing plate, a fixing cylinder, a threaded rod, a mesh feeding plate and a driving motor are designed, and can be adjusted by The threaded rod and gear system realizes adjustable clamping and bidirectional cutting of the cutting insert, combining belt transmission and half gear to drive the cutting insert to move up and down, improving cutting efficiency.
It realizes flexible adjustment of cutting radius, improves cutting efficiency, is suitable for materials of various sizes, extends the service life of the equipment, enhances the convenience and efficiency of processing, and is suitable for long-term work.
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Figure CN114952954B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of material processing, and in particular to a reciprocating structure for dicing equipment and a use method thereof. Background Art
[0002] A dicer is a machine suitable for dehydrated vegetables, quick-frozen vegetable processing plants, jelly and grass jelly honey and other soft ingredients and food pickle industries or various material processing plants. It is a general term for machines used to process various root and stem vegetables into cube and rectangular shapes. The back and forth movement on both sides near a certain position is reciprocating motion, and the displacement of reciprocating motion is equal to 0 because there is one positive stroke and one negative stroke.
[0003] The existing reciprocating structure for dicing equipment cannot easily adjust its cutting radius after working for a long time, and the cutting efficiency is low, which leads to prolonged material processing time. In addition, when facing the processing of some larger materials, the cutting knife seat cannot be inserted, so normal processing cannot be performed, which is not conducive to people's use. Summary of the invention
[0004] 1. Technical issues to be resolved
[0005] In view of the deficiencies in the prior art, the present invention provides a reciprocating structure for a dicing device and a method of using the same, which solves the problems raised in the above-mentioned background technology.
[0006] (II) Technical solution
[0007] To achieve the above objectives, the present invention is implemented through the following technical solutions: a reciprocating structure for dicing equipment, comprising a base plate and a fixed seat, both sides of the top of the base plate are fixedly connected to the bottom of the fixed seat, the middle of the top of the fixed seat is fixedly connected with a bracket, and both sides of the top of the bracket are fixedly connected with a return spring, the top of the return spring is fixedly connected with a movable frame, and the middle of one side between the two movable frames is fixedly connected with a mounting block, the middle between the two mounting blocks is fixedly connected with a bracket, and the top and bottom of the surface of the bracket are provided with mounting holes, the top and bottom of the outer surface of the bracket are slidably connected with cutting blades through the mounting holes, and both sides of the front and back of the top of the base plate are fixedly connected with fixed plates.
[0008] Preferably, a fixing piece is fixedly connected to the top of the fixing plate, and a receiving hopper is fixedly connected to the bottom between the two fixing plates, and fixing cylinders are fixedly connected to the surfaces of the two fixing pieces.
[0009] Preferably, the top and bottom between the two sides of the inner cavity of the fixed cylinder are fixedly connected with reinforcement plates, and a threaded rod penetrates the middle of the surface of the reinforcement plate, and a movable sleeve is sleeved on the top of the outer door of the threaded rod.
[0010] Preferably, both sides of the outer surface of the movable sleeve are fixedly connected to the bottom between the two sides of the inner cavity of the fixed cylinder, and the bottom end of the threaded rod passes through the fixed cylinder and extends to the bottom of the fixed cylinder.
[0011] Preferably, one end of the threaded rod away from the fixed cylinder is fixedly connected to a connecting rod through a rotating member, a mesh receiving plate is fixedly connected between the two connecting rods located on both sides, and the mesh receiving plate is located at the bottom of the cutting blade away from the bracket.
[0012] Preferably, the top and bottom of both sides of the inner cavity of the movable frame are fixedly connected with teeth, and a half gear is meshed between the two groups of teeth, and the outer surface of the half gear is fixedly connected with a mounting frame.
[0013] Preferably, the bottom of the mounting frame is fixedly connected to the top of the bracket, and both sides of the top of the base plate are fixedly connected to the driving motor through the motor base.
[0014] Preferably, a driving wheel is fixedly connected to the output shaft of the driving motor, and the outer surface of the driving wheel is connected to a pulley via a belt drive, and the middle part of one side of the pulley is fixedly connected to the surface of the half gear via a mounting frame.
[0015] Preferably, a slide groove adapted to the mounting frame is provided in the middle of the bottom of the movable frame.
[0016] The present invention also discloses a method for using the reciprocating structure of a dicing device, which specifically comprises the following steps:
[0017] S1. First, select the appropriate cutting blade, fix the cutting blade on the bracket by fixing bolts, and check the fixing firmness;
[0018] S2. Take the vegetables or materials that need to be diced, place the materials on the top of the mesh receiving plate, and adjust the distance between the mesh receiving plate and the cutting blade according to the size of the diced materials. Twist the fixed cylinder so that the threaded rod inside it engages with the movable sleeve to generate thrust, push the connecting rod out, and thus adjust the distance between the mesh receiving plate and the bottom edge of the cutting blade. Reverse rotation shortens the distance, and forward rotation lengthens it.
[0019] S3, start the driving motor, the driving motor drives the belt transmission through the driving wheel on the surface, the belt drives the pulley to rotate, the pulley drives the half gear on its back to rotate during the rotation, the half gear rotates, the half teeth on its surface are respectively meshed with the teeth on both sides, and then push upward and downward to drive the cutting blade to move up and down to dice the material, the cutting blade contacts the mesh receiving plate to cut, the cut material of appropriate size is filtered out from the mesh holes on the surface of the mesh receiving plate and falls into the receiving hopper, while the oversized ones will remain on the mesh receiving plate and continue to be cut;
[0020] S4. After the cutting is completed, the dicing process is completed by collecting the materials in the receiving hopper.
[0021] (III) Beneficial effects
[0022] The present invention provides a reciprocating structure for a dicing device and a method for using the same, which have the following beneficial effects:
[0023] (1) The reciprocating structure for dicing equipment and its use method are characterized in that a bracket is fixedly connected to the middle of the top of the fixed seat, and both sides of the top of the bracket are fixedly connected to a return spring, and the top of the return spring is fixedly connected to a movable frame, and the middle of one side between the two movable frames is fixedly connected to a mounting block, and the middle between the two mounting blocks is fixedly connected to a clamping frame, and the top and bottom of the surface of the clamping frame are provided with mounting holes, and the top and bottom of the outer surface of the clamping frame are slidably connected to cutting blades through the mounting holes, and the front and back sides of the top of the bottom plate are fixedly connected to fixed plates, which can make the material dicing process more convenient, can realize long-term processing, and do not need to worry about the problem of structural aging, and can realize bidirectional cutting during dicing, so that the cutting efficiency is greatly improved, and the machine can be in working state for a long time, which makes the material dicing process more convenient and efficient, and is convenient for people to use.
[0024] (2) The reciprocating structure of the dicing device and its use method are characterized in that a reinforcement plate is fixedly connected to the top and bottom of the inner cavity of the fixed cylinder on both sides, a threaded rod passes through the middle of the surface of the reinforcement plate, a movable sleeve is sleeved on the top of the outer door of the threaded rod, the bottom end of the threaded rod passes through the fixed cylinder and extends to the bottom of the fixed cylinder, the end of the threaded rod away from the fixed cylinder is fixedly connected to a connecting rod through a rotating member, and a mesh receiving plate is fixedly connected between two connecting rods located on both sides. The mesh receiving plate is located at the bottom of the side of the cutting blade away from the clamping frame, and a suitable clamping size can be selected according to the size of the material to be cut, so that the size between the load plate and the cutting blade becomes adjustable, thereby greatly improving the application range of the overall equipment, and can efficiently process materials of various sizes, so that the workers can process them separately, which is convenient for people to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a front view of the structure in the present invention;
[0026] Figure 2 is a cross-sectional view of the movable frame structure of the present invention;
[0027] Figure 3 It is a schematic diagram of the card frame structure in the present invention;
[0028] Figure 4 It is a schematic diagram of the fixed cylinder structure in the present invention;
[0029] Figure 5 It is a cross-sectional view of the fixed cylinder structure in the present invention.
[0030] In the figure, 1, base plate; 2, fixed seat; 3, bracket; 4, reset spring; 5, movable frame; 6, mounting block; 7, bracket; 8, mounting hole; 9, cutting blade; 10, fixed plate; 11, fixing piece; 12, receiving hopper; 13, fixed cylinder; 14, reinforcing plate; 15, threaded rod; 16, connecting rod; 17, mesh receiving plate; 18, teeth; 19, half gear; 20, mounting frame; 21, driving motor; 22, driving wheel; 23, pulley; 24, movable sleeve. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0032] See also Figure 1-5 , the present invention provides two technical solutions;
[0033] Embodiment 1
[0034] A reciprocating structure for dicing equipment comprises a base plate 1 and a fixed seat 2, both sides of the top of the base plate 1 are fixedly connected to the bottom of the fixed seat 2, a bracket 3 is fixedly connected to the middle of the top of the fixed seat 2, and both sides of the top of the bracket 3 are fixedly connected to a return spring 4, a movable frame 5 is fixedly connected to the top of the return spring 4, and the middle of one side between the two movable frames 5 is fixedly connected to a mounting block 6, a bracket 7 is fixedly connected to the middle between the two mounting blocks 6, and mounting holes 8 are opened on the top and bottom of the surface of the bracket 7, and cutting blades 9 are slidably connected to the top and bottom of the outer surface of the bracket 7 through the mounting holes 8, and fixed plates 10 are fixedly connected to both sides of the front and back of the top of the base plate 1.
[0035] Embodiment 2
[0036] A reciprocating structure for dicing equipment comprises a base plate 1 and a fixed seat 2, both sides of the top of the base plate 1 are fixedly connected to the bottom of the fixed seat 2, a bracket 3 is fixedly connected to the middle of the top of the fixed seat 2, and both sides of the top of the bracket 3 are fixedly connected to a return spring 4, a movable frame 5 is fixedly connected to the top of the return spring 4, and the middle of one side between the two movable frames 5 is fixedly connected to a mounting block 6, a bracket 7 is fixedly connected to the middle between the two mounting blocks 6, and mounting holes 8 are opened on the top and bottom of the surface of the bracket 7, and cutting blades 9 are slidably connected to the top and bottom of the outer surface of the bracket 7 through the mounting holes 8, and fixed plates 10 are fixedly connected to both sides of the front and back of the top of the base plate 1.
[0037] In the present invention, a fixing piece 11 is fixedly connected to the top of the fixing plate 10 , a receiving hopper 12 is fixedly connected to the bottom between the two fixing plates 10 , and fixing cylinders 13 are fixedly connected to the surfaces of the two fixing pieces 11 .
[0038] In the present invention, the top and bottom of the inner cavity of the fixed cylinder 13 are fixedly connected with a reinforcing plate 14, and a threaded rod 15 penetrates the middle of the surface of the reinforcing plate 14, and a movable sleeve 24 is sleeved on the top of the outer door of the threaded rod 15.
[0039] In the present invention, both sides of the outer surface of the movable sleeve 24 are fixedly connected to the bottom between the two sides of the inner cavity of the fixed cylinder 13 , and the bottom end of the threaded rod 15 penetrates the fixed cylinder 13 and extends to the bottom of the fixed cylinder 13 .
[0040] In the present invention, one end of the threaded rod 15 away from the fixed cylinder 13 is fixedly connected to the connecting rod 16 through a rotating member, and a mesh receiving plate 17 is fixedly connected between the two connecting rods 16 on both sides, and the mesh receiving plate 17 is located at the bottom of the cutting blade 9 away from the bracket 7.
[0041] In the present invention, the top and bottom of both sides of the inner cavity of the movable frame 5 are fixedly connected with teeth 18, and a half gear 19 is meshed between the two groups of teeth 18, and the outer surface of the half gear 19 is fixedly connected with a mounting frame 20.
[0042] In the present invention, the bottom of the mounting frame 20 is fixedly connected to the top of the bracket 3, and both sides of the top of the bottom plate 1 are fixedly connected to the driving motor 21 through the motor base.
[0043] In the present invention, a driving wheel 22 is fixedly connected to the output shaft of the driving motor 21, and the outer surface of the driving wheel 22 is connected to a pulley 23 through a belt drive, and the middle part of one side of the pulley 23 is fixedly connected to the surface of the half gear 19 through the mounting frame 20.
[0044] In the present invention, a slide groove adapted to the mounting frame 20 is provided in the middle of the bottom of the movable frame 5 .
[0045] The advantages of the second embodiment over the first embodiment are that the cutting size becomes adjustable, cutting is more efficient and convenient, and long-term processing is achieved without worrying about structural aging, thereby improving the applicability of the overall equipment and being able to be applied to a wider range of fields to perform dicing processing on materials of various sizes and hardnesses to achieve efficient processing, and bidirectional joint processing can also be achieved to make dicing faster.
[0046] The present invention also discloses a method for using the reciprocating structure of a dicing device, which specifically comprises the following steps:
[0047] S1. First, select the adapted cutting blade 9, fix the cutting blade 9 on the bracket 7 by fixing bolts, and check the fixing firmness;
[0048] S2. Take the vegetables or materials that need to be diced, place the materials on the top of the mesh receiving plate 17, and adjust the distance between the mesh receiving plate 17 and the cutting blade 9 according to the size of the diced materials. Twist the fixed cylinder 13 so that the threaded rod 15 inside it engages with the movable sleeve 24 to generate thrust, and push the connecting rod 16 out, thereby adjusting the distance between the mesh receiving plate 17 and the bottom edge of the cutting blade 9. Reverse rotation shortens the distance, and forward rotation lengthens it.
[0049] S3, start the driving motor 21, the driving motor 21 drives the belt transmission through the driving wheel 22 on the surface, the belt drives the pulley 23 to rotate, the pulley 23 drives the half gear 19 on its back to rotate during the rotation, the half gear 19 is engaged with the teeth 18 on both sides through the half teeth on its surface during the rotation, and then pushes up and down to drive the cutting blade 9 to move up and down to dice the material, the cutting blade 9 contacts the mesh receiving plate 17 to cut, the cut material of appropriate size is filtered out from the mesh holes on the surface of the mesh receiving plate 17 and falls into the receiving hopper 12, while the oversized material will remain on the mesh receiving plate 17 and continue to be cut;
[0050] S4, after the cutting is completed, the dicing process is completed by collecting the materials in the receiving hopper 12.
[0051] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions.
[0052] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A reciprocating structure for a dicing device, comprising a bottom plate (1) and a fixed seat (2), wherein both sides of the top of the bottom plate (1) are fixedly connected to the bottom of the fixed seat (2), characterized in that: A bracket (3) is fixedly connected to the middle of the top of the fixed seat (2), and both sides of the top of the bracket (3) are fixedly connected to return springs (4), a movable frame (5) is fixedly connected to the top of the return spring (4), and the middle of one side between the two movable frames (5) is fixedly connected to a mounting block (6), a bracket (7) is fixedly connected to the middle between the two mounting blocks (6), and mounting holes (8) are provided on the top and bottom of the surface of the bracket (7), and cutting blades (9) are slidably connected to the top and bottom of the outer surface of the bracket (7) through the mounting holes (8), and both sides of the front and back of the top of the bottom plate (1) are fixedly connected to fixed plates (10); The top and bottom of both sides of the inner cavity of the movable frame (5) are fixedly connected with teeth (18), and a half gear (19) is meshed between the two groups of teeth (18), and the outer surface of the half gear (19) is fixedly connected with a mounting frame (20); When the half gear (19) rotates, the half teeth on its surface mesh with the teeth (18) on both sides, and then push upward and downward to drive the cutting blade (9) to move up and down to dice the material; The top of the fixed plate (10) is fixedly connected to a fixing piece (11), and the bottom between the two fixed plates (10) is fixedly connected to a receiving hopper (12), and the surfaces of the two fixing pieces (11) are fixedly connected to fixing cylinders (13); A reinforcing plate (14) is fixedly connected to the top and bottom of the inner cavity of the fixed cylinder (13), and a threaded rod (15) penetrates the middle of the surface of the reinforcing plate (14), and a movable sleeve (24) is sleeved on the top of the outer door of the threaded rod (15); Both sides of the outer surface of the movable sleeve (24) are fixedly connected to the bottom between the two sides of the inner cavity of the fixed cylinder (13), and the bottom end of the threaded rod (15) penetrates the fixed cylinder (13) and extends to the bottom of the fixed cylinder (13); One end of the threaded rod (15) away from the fixed cylinder (13) is fixedly connected to a connecting rod (16) via a rotating member, and a mesh receiving plate (17) is fixedly connected between the two connecting rods (16) located on both sides, and the mesh receiving plate (17) is located at the bottom of the cutting blade (9) away from the bracket (7); The bottom of the mounting frame (20) is fixedly connected to the top of the bracket (3), and both sides of the top of the bottom plate (1) are fixedly connected to a driving motor (21) via a motor base; A driving wheel (22) is fixedly connected to the output shaft of the driving motor (21), and the outer surface of the driving wheel (22) is connected to a pulley (23) via a belt transmission, and the middle part of one side of the pulley (23) is fixedly connected to the surface of the half gear (19) via a mounting frame (20); A sliding groove adapted to the mounting frame (20) is provided in the middle of the bottom of the movable frame (5).
2. A method for using a reciprocating structure for a dicing device according to claim 1, characterized in that: Specifically include the following steps: S1. First, select a suitable cutting blade (9), fix the cutting blade (9) on the bracket (7) by means of fixing bolts, and check the degree of fixation; S2, take the vegetables or materials to be diced, place the materials on the top of the mesh receiving plate (17), and adjust the distance between the mesh receiving plate (17) and the cutting blade (9) according to the size of the diced materials, twist the fixed cylinder (13), so that the threaded rod (15) inside it engages with the movable sleeve (24), generating thrust, pushing the connecting rod (16) out, thereby adjusting the distance between the mesh receiving plate (17) and the bottom edge of the cutting blade (9), and the distance is shortened by reverse rotation and extended by forward rotation; S3, start the driving motor (21), the driving motor (21) drives the belt transmission through the driving wheel (22) on the surface, the belt drives the pulley (23) to rotate, the pulley (23) drives the half gear (19) on its back to rotate during the rotation, the half gear (19) is engaged with the teeth (18) on both sides through the half teeth on its surface during the rotation, and then pushes upward and downward to drive the cutting blade (9) to move up and down to dice the material, the cutting blade (9) contacts the mesh receiving plate (17) to cut, the cut pieces of material of appropriate size are filtered out from the mesh holes on the surface of the mesh receiving plate (17) and fall into the receiving hopper (12), while the pieces of material of too large size will remain on the mesh receiving plate (17) and continue to be cut; S4, after the cutting is completed, the dicing process is completed by collecting the materials in the receiving hopper (12).
Citation Information
Patent Citations
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