A high-precision travel monitoring system for circuit breakers
By setting up a monitoring mechanism and cleaning system in the circuit breaker, the complexity of the circuit breaker stroke monitoring system and the impact of environmental dust is solved, and high-precision monitoring and cleaning are achieved, ensuring the accurate reading of the circuit breaker and the smoothness of the heat dissipation system.
Patent Information
- Application Number
- CN202210592732.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-05-27
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2042-05-27
AI Technical Summary
The existing circuit breaker stroke monitoring system is complex in operation, the monitoring fails when the electronic instrument fails, and the dust at the rotating end and the scale end cannot be effectively cleaned outdoors or factory environments, which affects the readings, and the heat dissipation system is prone to blockage and affects use.
A high-precision stroke monitoring system was designed. By setting up a monitoring mechanism in the circuit breaker, using a driving plate, a rotating block and a pointer to observe the stroke with tempered glass, a three-way solenoid valve and a jet ring cleaning scale, an airbag and a cleaning brush combination Clean the drive board and connecting frame, anti-blocking parts and impeller filter ring to clean the air pump pump air pump to ensure the unobstructed heat dissipation system.
It realizes high-precision stroke monitoring of the circuit breaker, avoids the impact of readings, ensures the accuracy and reliability of the monitoring data, cleans impurities in a timely manner, prevents blockage of the heat dissipation system, and improves the convenience and reliability of the system.
Smart Images

Figure CN114975013B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of circuit breaker stroke monitoring, and in particular to a high-precision stroke monitoring system for a circuit breaker. Background Art
[0002] A circuit breaker is a switching device that can close, carry, and interrupt current under normal circuit conditions, and can close, carry, and interrupt current under abnormal circuit conditions within a specified time. Circuit breakers are divided into high-voltage circuit breakers and low-voltage circuit breakers according to their scope of use. During the opening and closing process of the circuit breaker, the contact travel needs to be monitored to indirectly monitor and calculate the opening and closing travel.
[0003] Most existing circuit breaker travel monitoring systems directly use electronic instruments for measurement. This operation is too complicated and monitoring becomes ineffective if the electronic instrument fails, making it difficult for users to monitor contact travel. Moreover, for circuit breakers used outdoors or in factories, the internal travel monitoring systems often fail to effectively clean dust adhering to the rotating and scale ends, thereby affecting user readings and increasing the subsequent cleaning burden. In addition, the air pump exhaust end used for heat dissipation is prone to clogging, which in turn affects heat dissipation.
[0004] The invention comprises a shell, wherein the upper end of the shell is fixedly connected to a first terminal block, the lower end of the first terminal block is electrically connected to a first conductive block fixedly connected to the shell, one end of the side of the shell is rotatably connected to a switch, the switch is connected to a connecting block rotatably connected to the shell through a connecting ring, the shell is rotatably connected to a dial block that fits the connecting block, the connecting block is fixedly connected to a contact near the end of the first conductive block, the contact is connected to a monitoring mechanism connected to the shell, the shell is fixedly connected to an arc extinguisher near the end of the monitoring mechanism, the middle end of the shell is fixedly connected to an electromagnetic coil electrically connected to the contact, and the inner side of the shell A lever is rotatably connected to the switch end and engages with the lower end of the shift block. The lever is fixedly connected to a shift block near the lower end of the electromagnetic coil. A metal sheet electrically connected to the electromagnetic coil is fixedly connected to the housing near the lever end. One end of the upper side of the metal sheet is fixedly connected to a conductive plate fixedly connected to the housing. The conductive plate is fitted with the lever. The oblique lower end of the conductive plate is electrically connected to a second conductive block fixedly connected to the housing. The lower end of the second conductive block is electrically connected to a second terminal holder fixedly connected to the housing. A cover plate is fixedly connected to the front of the housing. The cover plate is provided with an observation slot embedded with tempered glass near the end of the monitoring mechanism.
[0005] The monitoring mechanism is composed of a driven mechanism, a scale, a recovery groove, a connecting ring, a protective film, a spring, a connecting piece, a pressure gauge, and a processor. The driven mechanism is respectively connected to the housing, the contact, and the connecting ring. The scale is fixedly connected to the housing. The housing is fixedly connected to a recovery groove near the lower end of the protective film. The middle end of the connecting ring is fixedly connected to the spring. The connecting ring is fixedly connected to the protective film near the outer end of the spring. The other end of the protective film and the spring are both connected to the connecting piece. The pressure gauge is respectively connected to the housing and the connecting piece. The processor is fixedly connected to the housing and electrically connected to the pressure gauge.
[0006] The driven mechanism is composed of a support member, an auxiliary member, a rotating block, a connecting pipe, a first adjusting member, a driving plate, a second adjusting member, a connecting frame, and an oil tank. The support member and the auxiliary member are both connected to the housing, the support member is connected to the auxiliary member, the auxiliary member is connected to the rotating block at the end away from the support member, the connecting pipe is fixedly connected to the inner end of the rotating block and is connected to the auxiliary member, the first adjusting member is respectively connected to the rotating block, the connecting pipe, and the connecting frame, the driving plate is fixedly connected to the rotating block and is rotatably connected to the contact, and the connecting frame is rotatably connected to the rotating block and is threadedly connected to the connecting ring;
[0007] The supporting member is composed of an air pump, an anti-blocking member, and a slide rail. The air pump is fixedly connected to the outer end of the shell, the air pump suction end is connected to the anti-blocking member, the slide rail is fixedly connected to the inner end of the shell and is rotatably connected to the air pump outlet end. The auxiliary member is composed of a first pipe, a roller, and a heat sink. The slide rail is rotatably connected to the first pipe near the air pump outlet end, the roller is slidably connected to the slide rail and is rotatably connected to the first pipe, the inner side of the first pipe is fixedly connected to the heat sink near the slide rail end, the heat sink is respectively connected to the first pipe and the connecting pipe, and an oil tank is provided at the lower end of the slide rail.
[0008] Preferably, the first adjusting member is composed of a three-way solenoid valve, a second pipe, and a pointer. The three-way solenoid valve is fixedly connected to the rotating block and the connecting pipe respectively, the second pipe is fixedly connected to the pointer and the rotating block respectively, the connecting frame is fixedly connected to the pointer near the end of the scale, and the connecting frame is fixedly connected to the second pipe near the back end of the pointer.
[0009] Preferably, the second adjusting member is composed of a third pipe, an airbag, a connecting rod, a connecting column, a second cleaning brush, a jet ring, a fourth pipe, and a solenoid valve. The third pipe is fixedly connected to the rotating block and communicated with the connecting pipe. The airbag is fixedly connected to the rotating block. The airbag is respectively fixedly connected to the jet ring, the connecting rod, and the fourth pipe and communicated with them. The jet ring is slidably connected to the rotating block and is respectively fixedly connected to the connecting rod and the connecting column. The connecting rod is communicated with the jet ring. The connecting column is slidably connected to the rotating block and fixedly connected to the second cleaning brush. The bristle ends of the second cleaning brush are respectively fitted with the drive plate and the inner wall of the connecting frame. The fourth pipe is respectively fixedly connected to the rotating block, the solenoid valve, and the drive plate. The drive plate is provided with an exhaust groove connected to the fourth pipe near the contact end. The connecting rod is fixedly connected and is sleeved with a buffer wire whose upper end is fitted with the rotating block.
[0010] Preferably, the connecting part is composed of a connecting column, a sensor, and a card block. The connecting column is fixedly connected to the protective film and the spring and is slidingly connected to the sensor. The sensor is electrically connected to the pressure gauge and is rotationally connected to the card block. The card block is fitted with the connecting column.
[0011] Preferably, the anti-blocking component is composed of a casing, an impeller, a filter ring, and a first cleaning brush. The casing is fixedly connected to the air pump suction end, and the impeller and the filter ring are both rotatably connected to the casing.
[0012] Preferably, the impeller is coaxially fixedly connected to the filter ring, the first cleaning brush is fixedly connected to the lower end of the casing, and the bristle end of the first cleaning brush is in contact with the lower surface of the filter ring.
[0013] Preferably, the first pipe is made of a bellows with elasticity, and the heat dissipation block is made of a metal material with heat absorption properties.
[0014] Preferably, the slide rail is fixedly connected to and communicated with an oil inlet pipe fixedly connected to the housing, and the oil tank is provided with a filter near the lower end of the oil inlet pipe.
[0015] Preferably, an iron block is fixedly connected to the center of the electromagnetic coil, and an iron sheet is fixedly connected to the paddle near the bottom end of the iron block.
[0016] Preferably, the housing is provided with a movable slot near the switch end, the cover is fixedly connected to the housing by screws, and a plurality of heat dissipation slots are provided on the surface of the cover.
[0017] Beneficial effects
[0018] The present invention provides a high-precision travel monitoring system for circuit breakers. Compared with the prior art, it has the following advantages:
[0019] (1) The high-precision travel monitoring system of the circuit breaker is provided with a monitoring mechanism in the device. When the contact rotates, the driving plate drives the rotating block and the connecting frame to move, and the connecting frame drives the pointer to move. The user can directly observe the movement trajectory of the pointer through the tempered glass. The pointer cooperates with the scale to facilitate the user to read the horizontal travel of the connecting frame. The horizontal travel of the connecting frame is equal to the horizontal travel of the contact in the contact. The vertical travel of the contact can be calculated by the length of the driving plate and the Pythagorean theorem. During the movement of the connecting frame, the sensor is squeezed by the connecting ring, spring and connecting column. The sensor cooperates with the pressure gauge to display the squeezing force on the pressure gauge. The pressure gauge outputs the squeezing data to the processor, and the processor records the data at all times.
[0020] (2) The high-precision stroke monitoring system of the circuit breaker is configured to provide a first regulating member in the monitoring mechanism to periodically switch the direction of the three-way solenoid valve. Gas is ejected from the back end of the pointer through the three-way solenoid valve and the second pipe. The gas ejected from the second pipe blows and cleans the surface of the scale to avoid affecting the user's reading.
[0021] (3) The high-precision stroke monitoring system of the circuit breaker is provided with a second regulating member in the monitoring mechanism. The air pump extracts the external gas through the anti-blocking member. The extracted gas is injected into the heat dissipation block through the first pipe, and then the gas is injected into the airbag through the connecting pipe, the first regulating member and the third pipe. The airbag gradually expands. The expanded airbag drives the connecting rod, the connecting column, the second cleaning brush and the jet ring to move away from the airbag end. During this process, the second cleaning brush gradually cleans the side wall of the driving plate and the connecting frame, and promotes the removal of impurities attached to their surfaces. When the jet ring protrudes from the rotating block, the gas in the airbag is ejected from the connecting rod and the jet ring. The gas ejected by the jet ring promotes the separation of the detached impurities from the driving plate and the connecting frame. The separated impurities fall into the recovery tank, and then the solenoid valve is started. The gas in the fourth pipe is injected into the upper end of the driving plate through the fourth pipe and the solenoid valve and ejected. The ejected gas dissipates heat for the electromagnetic coil.
[0022] (4) The high-precision stroke monitoring system of the circuit breaker is equipped with an anti-blocking device in the device. During the operation of the air pump, the gas pumped by the air pump drives the impeller to rotate when passing through the casing, and the impeller drives the filter ring to rotate. The first cleaning brush cleans the impurities attached to the surface of the rotating filter ring to avoid blockage. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a cross-sectional view of the structure of the present invention;
[0024] Figure 2 This is a structural front view of the present invention;
[0025] Figure 3 is an enlarged view of the inner end monitoring mechanism of the present invention;
[0026] Figure 4 It is a left side view of the structure of the inner end follower mechanism of the present invention;
[0027] Figure 5 This is an enlarged cross-sectional view of the inner end anti-blocking member of the present invention;
[0028] Figure 6 An enlarged view of the first adjusting member at the inner end of the present invention;
[0029] Figure 7 An enlarged view of the second adjusting member at the inner end of the present invention;
[0030] Figure 8 is an enlarged view of the inner end connecting piece of the present invention;
[0031] Figure 9 For the present invention Figure 1 A partial enlarged view of point A in the middle;
[0032] Figure 10 For the present invention Figure 4 A partial enlarged view of point B in the middle.
[0033] In the figure: 1. housing; 2. first terminal block; 3. first conductive block; 4. switch; 5. connecting block; 6. shift block; 7. contact; 8. monitoring mechanism; 81. driven mechanism; 811. supporting member; 8111. air pump; 8112. anti-blocking member; 81121. housing; 81122. impeller; 81123. filter ring; 81124. first cleaning brush; 8113. slide rail; 812. auxiliary member; 8121. first pipe; 8122. roller; 8123. heat sink; 813. rotating block; 814. connecting pipe; 815. first adjusting member; 8151. three-way solenoid valve; 8152. second pipe; 8153. pointer; 816. drive plate; 817. second adjusting member; 8171. Third pipe; 8172. Air bag; 8173. Connecting rod; 8174. Connecting column; 8175. Second cleaning brush; 8176. Jet ring; 8177. Fourth pipe; 8178. Solenoid valve; 818. Connecting frame; 819. Oil tank; 82. Scale; 83. Recovery tank; 84. Connecting ring; 85. Protective film; 86. Spring; 87. Connecting piece; 871. Connecting column; 872. Sensor; 873. Block; 88. Pressure gauge; 89. Processor; 9. Arc extinguisher; 10. Electromagnetic coil; 11. Lever; 12. Pick; 13. Metal sheet; 14. Conductive plate; 15. Second conductive block; 16. Second terminal block; 17. Cover; 18. Tempered glass. DETAILED DESCRIPTION
[0034] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0035] See also Figure 1-10 The present invention provides a technical solution: a high-precision travel monitoring system for a circuit breaker, comprising a housing 1, a first terminal block 2 fixedly connected to the upper end of the housing 1, a first conductive block 3 fixedly connected to the housing 1 at the lower end of the first terminal block 2, a switch 4 rotatably connected to one end of the side of the housing 1, the switch 4 being connected to a connecting block 5 rotatably connected to the housing 1 through a connecting ring, a shift block 6 rotatably connected to the housing 1 in contact with the connecting block 5, a contact 7 fixedly connected to the end of the connecting block 5 near the first conductive block 3, and the contact 7 being connected to the housing The monitoring mechanism 8 is connected to the housing 1, and the monitoring mechanism 8 is composed of a driven mechanism 81, a scale 82, a recovery groove 83, a connecting ring 84, a protective film 85, a spring 86, a connecting piece 87, a pressure gauge 88, and a processor 89. The driven mechanism 81 is respectively connected to the housing 1, the contact 7, and the connecting ring 84. The driven mechanism 81 is composed of a supporting piece 811, an auxiliary piece 812, a rotating block 813, a connecting pipe 814, a first adjusting piece 815, a driving plate 816, a second adjusting piece 817, a connecting frame 818, and an oil tank 819.
[0036] The anti-blocking component 8112 is composed of a casing 81121, an impeller 81122, a filter ring 81123, and a first cleaning brush 81124. The casing 81121 is fixedly connected to the suction end of the air pump 8111. The impeller 81122 and the filter ring 81123 are both rotatably connected to the casing 81121. The impeller 81122 and the filter ring 81123 are coaxially fixedly connected. The first cleaning brush 81124 is fixedly connected to the lower end of the casing 81121. The bristle end of the first cleaning brush 81124 fits into the lower surface of the filter ring 81123. During the operation of the air pump 8111, the gas pumped by the air pump 8111 drives the impeller 81122 to rotate when passing through the casing 81121, and the impeller 81122 drives the filter ring 81123 to rotate. The first cleaning brush 81124 cleans impurities attached to the surface of the rotating filter ring 81123 to avoid blockage.
[0037] The support member 811 and the auxiliary member 812 are both connected to the housing 1. The support member 811 is composed of an air pump 8111, an anti-blocking member 8112, and a slide rail 8113. The air pump 8111 is fixedly connected to the outer end of the housing 1, and the air pump 8111 exhaust end is connected to the anti-blocking member 8112. The slide rail 8113 is fixedly connected to the inner end of the housing 1 and is rotatably connected to the air outlet end of the air pump 8111. The auxiliary member 812 is composed of a first pipe 8121, a roller 8122, and a heat sink 8123. The slide rail 8113 is rotatably connected to the first pipe 8121 near the air outlet end of the air pump 8111, and the roller 8122 is slidably connected to the slide rail 8113 and is rotatably connected to the first pipe 8121. 121 is rotatably connected, the inner side of the first pipe 8121 is fixedly connected to the heat sink 8123 near the end of the slide rail 8113, the heat sink 8123 is respectively connected to the first pipe 8121 and the connecting pipe 814, an oil groove 819 is provided at the lower end of the slide rail 8113, the first pipe 8121 is composed of a retractable bellows, the heat sink 8123 is composed of a heat-absorbing metal material, the slide rail 8113 is fixedly connected and connected to an oil inlet pipe fixedly connected to the shell 1, the oil groove 819 is provided with a filter near the lower end of the oil inlet pipe, and lubricating oil is injected into the slide rail 8113 through the oil inlet pipe to play a lubricating role, and the filter can prevent the oil groove 819 from being blocked.
[0038] The support member 811 is connected to the auxiliary member 812, and the auxiliary member 812 is connected to the rotating block 813 at the end away from the support member 811. The connecting pipe 814 is fixedly connected to the inner end of the rotating block 813 and is connected to the auxiliary member 812. The first adjusting member 815 is connected to the rotating block 813, the connecting pipe 814, and the connecting frame 818 respectively. The driving plate 816 is fixedly connected to the rotating block 813 and is rotatably connected to the contact 7. The connecting frame 818 is rotatably connected to the rotating block 813 and is threadedly connected to the connecting ring 84. The first adjusting member 815 is composed of a three-way solenoid valve 8151, a second pipe 8152, and a pointer 8153. The three-way The solenoid valve 8151 is fixedly connected to the rotating block 813 and the connecting pipe 814, respectively. The second pipe 8152 is fixedly connected to the pointer 8153 and the rotating block 813, respectively. The connecting frame 818 is fixedly connected to the pointer 8153 at the end near the scale 82, and the connecting frame 818 is fixedly connected to the second pipe 8152 at the back end of the pointer 8153. The three-way solenoid valve 8151 is regularly reversed, and gas is ejected from the back end of the pointer 8153 through the three-way solenoid valve 8151 and the second pipe 8152. The gas ejected from the second pipe 8152 cleans the surface of the scale 82 to avoid affecting the user's reading.
[0039] The second adjusting member 817 is composed of a third pipe 8171, an airbag 8172, a connecting rod 8173, a connecting column 8174, a second cleaning brush 8175, an air jet ring 8176, a fourth pipe 8177, and a solenoid valve 8178. The third pipe 8171 is fixedly connected to the rotating block 813 and communicates with the connecting pipe 814. The airbag 8172 is fixedly connected to the rotating block 813. The airbag 8172 is fixedly connected to the air jet ring 8176, the connecting rod 8173, and the fourth pipe 8177 and communicates with each other. The air jet ring 8176 is slidably connected to the rotating block 813 and is respectively connected to the connecting rod 8173. , the connecting column 8174 is fixedly connected, the connecting rod 8173 is connected to the jet ring 8176, the connecting column 8174 is slidingly connected to the rotating block 813 and is fixedly connected to the second cleaning brush 8175, and the bristle ends of the second cleaning brush 8175 are respectively fitted with the driving plate 816 and the inner wall of the connecting frame 818, the fourth pipe 8177 is respectively fixedly connected to the rotating block 813, the solenoid valve 8178 and the driving plate 816, and the driving plate 816 is provided with an exhaust groove connected to the fourth pipe 8177 near the end of the contact 7, the connecting rod 8173 is fixedly connected and is sleeved with a buffer wire whose upper end is fitted with the rotating block 813. The air pump 8111 extracts the external gas through the anti-blocking member 8112, and the extracted gas is injected into the heat sink 8123 through the first pipe 8121. Then the gas is injected into the air bag 8172 through the connecting pipe 814, the first regulating member 815, and the third pipe 8171. The air bag 8172 gradually expands, and the expanded air bag 8172 drives the connecting rod 8173, the connecting column 8174, the second cleaning brush 8175, and the jet ring 8176 to move away from the air bag 8172. In this process, the second cleaning brush 8175 gradually presses the driving plate 816 and the connecting frame 818. The side wall is cleaned to promote the falling off of impurities attached to its surface. When the jet ring 8176 protrudes from the rotating block 813, the gas in the airbag 8172 is ejected from the connecting rod 8173 and the jet ring 8176. The gas ejected by the jet ring 8176 promotes the separation of the fallen impurities from the driving plate 816 and the connecting frame 818. The separated impurities fall into the recovery tank 83, and then the solenoid valve 8178 is started. Part of the gas in the fourth pipe 8177 is injected into the upper end of the driving plate 816 through the fourth pipe 8177 and the solenoid valve 8178 and ejected. The ejected gas dissipates heat to the electromagnetic coil 10.
[0040] The air pump 8111 extracts the external gas through the anti-blocking member 8112, and the extracted gas is injected into the heat sink 8123 through the first pipe 8121. Then the gas is injected into the air bag 8172 through the connecting pipe 814, the first regulating member 815, and the third pipe 8171. The air bag 8172 gradually expands, and the expanded air bag 8172 drives the connecting rod 8173, the connecting column 8174, the second cleaning brush 8175, and the jet ring 8176 to move away from the air bag 8172. In this process, the second cleaning brush 8175 gradually presses the driving plate 816 and the connecting frame 818. The side wall is cleaned to promote the falling off of impurities attached to its surface. When the jet ring 8176 protrudes from the rotating block 813, the gas in the airbag 8172 is ejected from the connecting rod 8173 and the jet ring 8176. The gas ejected by the jet ring 8176 promotes the separation of the fallen impurities from the driving plate 816 and the connecting frame 818. The separated impurities fall into the recovery tank 83, and then the solenoid valve 8178 is started. Part of the gas in the fourth pipe 8177 is injected into the upper end of the driving plate 816 through the fourth pipe 8177 and the solenoid valve 8178 and ejected. The ejected gas dissipates heat to the electromagnetic coil 10.
[0041] The scale 82 is fixedly connected to the shell 1, and the shell 1 is fixedly connected with a recovery groove 83 near the lower end of the protective film 85. The middle end of the connecting ring 84 is fixedly connected to the spring 86, and the connecting ring 84 is fixedly connected to the protective film 85 near the outer end of the spring 86. The other ends of the protective film 85 and the spring 86 are connected to the connecting piece 87. The pressure gauge 88 is connected to the shell 1 and the connecting piece 87 respectively. The processor 89 is fixedly connected to the shell 1 and electrically connected to the pressure gauge 88. The connecting piece 87 is composed of a connecting column 871, a sensor 872, and a card block 873. The connecting column 871 is fixedly connected to the protective film 85 and the spring 86 respectively and is slidingly connected to the sensor 872. The sensor 872 is electrically connected to the pressure gauge 88 and is rotatably connected to the card block 873. The card block 873 fits with the connecting column 871. Rotating the card block 873 facilitates the connection between the connecting column 871 and the sensor 872 to prevent the connecting column 871 from falling out.
[0042] When the contact 7 rotates, the driving plate 816 drives the rotating block 813 and the connecting frame 818 to move, and the connecting frame 818 drives the pointer 8153 to move. The user can directly observe the movement trajectory of the pointer 8153 through the tempered glass 18. The pointer 8153 cooperates with the scale 82 to facilitate the user to read the horizontal stroke of the connecting frame 818. The horizontal stroke of the connecting frame 818 is equal to the horizontal stroke of the contact in the contact 7. The vertical stroke of the contact can be calculated by the length of the driving plate 816 and the Pythagorean theorem. During the movement of the connecting frame 818, the sensor 872 is squeezed by the connecting ring 84, the spring 86, and the connecting column 871. The sensor 872 cooperates with the pressure gauge 88 to display the squeezing force on the pressure gauge 88. The pressure gauge 88 outputs the squeezing data to the processor 89, and the processor 89 records the data at all times.
[0043] The shell 1 is fixedly connected to an arc extinguisher 9 near the monitoring mechanism 8 end, and the middle end of the shell 1 is fixedly connected to an electromagnetic coil 10 electrically connected to the contact 7. The inner side of the shell 1 is rotatably connected to the switch 4 end with a lever 11 that engages with the lower end of the dial block 6. The lever 11 is fixedly connected to a dial 12 near the lower end of the electromagnetic coil 10. An iron block is fixedly connected to the center of the electromagnetic coil 10, and the dial 12 is fixedly connected to an iron sheet near the bottom of the iron block. When the line is short-circuited or severely overloaded, the electromagnetic coil 10 generates a large magnetic field, and the iron block at the bottom end of the electromagnetic coil 10 is magnetized. The magnetized iron block is attracted by the iron sheet on the surface of the dial 12 to realize the rotation of the dial 12 and the lever 11. The lever 11 dials the dial block 6, and the dial block 6 separates the contact 7 from the first conductive block 3 through the connecting block 5, and resets the switch 4 to avoid safety hazards. The shell 1 is fixedly connected to a metal sheet 13 electrically connected to the electromagnetic coil 10 near the end of the lever 11, and the upper end of the metal sheet 13 is fixedly connected to a conductive plate 14 fixedly connected to the shell 1. The conductive plate 14 is in contact with the lever 11, and the lower oblique end of the conductive plate 14 is electrically connected to a second conductive block 15 fixedly connected to the shell 1. The lower end of the second conductive block 15 is electrically connected to a second terminal block 16 fixedly connected to the shell 1. A cover 17 is fixedly connected to the front of the shell 1. The cover 17 is provided with an observation groove with embedded tempered glass 18 near the end of the monitoring mechanism 8, and a movable groove is provided near the end of the shell 1 near the switch 4. The cover 17 is fixedly connected to the shell 1 by screws. A number of heat dissipation grooves are provided on the surface of the cover 17, and the screws facilitate the disassembly of the cover 17.
[0044] During use, the user fixes the entire device outdoors or at a corresponding location in a factory building, so that the first terminal block 2 and the second terminal block 16 are electrically connected to the corresponding wires respectively, and the anti-blocking member 8112, the first adjusting member 815, the solenoid valve 8178, and the processor 89 are electrically connected to the corresponding external controller, and the switch 4 is turned. The switch 4 drives the dial block 6 and the contact 7 to rotate through the connecting block 5. At this time, the dial block 6 is engaged with the lever 11, and the contact 7 is fitted with the first conductive block 3. At this time, the circuit is connected, and the current flows to the load end through the first terminal block 2, the first conductive block 3, the contact 7, the electromagnetic coil 10, the metal sheet 13, the conductive plate 14, the second conductive block 15, and the second terminal block 16. When the current is overloaded, the metal sheet 13 is bent by heat and the conductive plate 14 and the lever 11 is lifted up, and the lever 11 toggles the toggle block 6, which separates the contact 7 from the first conductive block 3 through the connecting block 5 and resets the switch 4 to achieve overload protection. When the line is short-circuited or severely overloaded, the electromagnetic coil 10 generates a large magnetic field, and the iron block at the bottom of the electromagnetic coil 10 is magnetized. The magnetized iron block is attracted by the iron sheet on the surface of the toggle 12 to achieve the rotation of the toggle 12 and the lever 11. The lever 11 toggles the toggle block 6, which separates the contact 7 from the first conductive block 3 through the connecting block 5 and resets the switch 4 to avoid safety hazards. In the above process, when the contact 7 rotates, the driving plate 816 drives the rotating block 813 and the connecting frame 818 to move, and the connecting frame 818 drives the pointer 8153 to move. The user can directly observe the movement through the tempered glass 18. Observe the movement trajectory of pointer 8153. Pointer 8153 cooperates with scale 82 to facilitate the user to read the horizontal stroke of connection frame 818. The horizontal stroke of connection frame 818 is equal to the horizontal stroke of the contact in contact 7. The vertical stroke of the contact can be calculated by the length of driving plate 816 and Pythagorean theorem. During the movement of connection frame 818, sensor 872 is squeezed by connecting ring 84, spring 86 and connecting column 871. Sensor 872 cooperates with pressure gauge 88 to display the squeezing force on pressure gauge 88. Pressure gauge 88 outputs the squeezing data to processor 89. Processor 89 records the data at all times. The displacement of connection frame 818 can be obtained by pressure and elastic coefficient of spring 86. The obtained displacement is consistent with pointer 8153 and scale 8 2 can be compared with the displacement read to form a verification. At the same time, the air pump 8111 extracts external gas through the anti-blocking member 8112, and the extracted gas is injected into the heat dissipation block 8123 through the first pipe 8121. Then the gas is injected into the airbag 8172 through the connecting pipe 814, the first adjusting member 815, and the third pipe 8171. The airbag 8172 gradually expands, and the expanded airbag 8172 drives the connecting rod 8173, the connecting column 8174, the second cleaning brush 8175, and the jet ring 8176 to move away from the airbag 8172. During this process, the second cleaning brush 8175 gradually cleans the side walls of the driving plate 816 and the connecting frame 818, promoting the removal of impurities attached to their surfaces. When the jet ring 8176 protrudes out of the rotating block 813,The gas in the airbag 8172 is ejected from the connecting rod 8173 and the jet ring 8176. The gas ejected from the jet ring 8176 promotes the separation of the impurities from the driving plate 816 and the connecting frame 818. The separated impurities fall into the recovery tank 83, and then the solenoid valve 8178 is activated. Part of the gas in the fourth pipe 8177 is injected into the upper end of the driving plate 816 through the fourth pipe 8177 and the solenoid valve 8178 and ejected. The ejected gas dissipates heat to the electromagnetic coil 10, and the three-way solenoid valve 8151 is reversed at a certain time. The gas passes through the three-way solenoid valve 8151 and the second pipe 8178. 52 is ejected from the back of pointer 8153. The gas ejected from second pipe 8152 cleans the surface of scale 82. After turning off air pump 8111, the buffer wire inside second adjusting member 817 resets all links inside second adjusting member 817. During the operation of air pump 8111, the gas pumped by air pump 8111 passes through housing 81121, driving impeller 81122 to rotate. Impeller 81122 then drives filter ring 81123 to rotate. First cleaning brush 81124 cleans impurities attached to the surface of rotating filter ring 81123 to prevent clogging.
[0045] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0046] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A high-precision travel monitoring system for a circuit breaker, comprising a housing (1), characterized in that: The upper end of the housing (1) is fixedly connected to a first wiring seat (2), the lower end of the first wiring seat (2) is electrically connected to a first conductive block (3) fixedly connected to the housing (1), one end of the side of the housing (1) is rotatably connected to a switch (4), the switch (4) is connected to a connecting block (5) rotatably connected to the housing (1) through a connecting ring, the housing (1) is rotatably connected to a shifting block (6) abutting against the connecting block (5), the connecting block (5) is fixedly connected to a contact (7) at an end close to the first conductive block (3), the contact (7) is connected to a monitoring mechanism (8) connected to the housing (1), the housing (1) is fixedly connected to an arc extinguisher (9) at an end close to the monitoring mechanism (8), the middle end of the housing (1) is fixedly connected to an electromagnetic coil (10) electrically connected to the contact (7), the inner side of the housing (1) is rotatably connected to a switch (4) at an end close to the switch (4) A lever (11) is connected to the lower end of the shift block (6), the lever (11) is fixedly connected to a shift block (12) near the lower end of the electromagnetic coil (10), the housing (1) is fixedly connected to a metal sheet (13) electrically connected to the electromagnetic coil (10) near the end of the lever (11), the upper end of the metal sheet (13) is fixedly connected to a conductive plate (14) fixedly connected to the housing (1), the conductive plate (14) is fitted with the lever (11), the lower oblique end of the conductive plate (14) is electrically connected to a second conductive block (15) fixedly connected to the housing (1), the lower end of the second conductive block (15) is electrically connected to a second terminal block (16) fixedly connected to the housing (1), the front of the housing (1) is fixedly connected to a cover plate (17), and the cover plate (17) is provided with an observation slot with an embedded tempered glass (18) near the end of the monitoring mechanism (8); The monitoring mechanism (8) is composed of a driven mechanism (81), a scale (82), a recovery groove (83), a connecting ring (84), a protective film (85), a spring (86), a connecting piece (87), a pressure gauge (88), and a processor (89); the driven mechanism (81) is connected to the housing (1), the contact (7), and the connecting ring (84) respectively; the scale (82) is fixedly connected to the housing (1); the housing (1) is fixedly connected with a recovery groove (83) near the lower end of the protective film (85); the middle end of the connecting ring (84) is fixedly connected to the spring (86); the connecting ring (84) is fixedly connected to the protective film (85) near the outer end of the spring (86); the other ends of the protective film (85) and the spring (86) are both connected to the connecting piece (87); the pressure gauge (88) is connected to the housing (1) and the connecting piece (87) respectively; the processor (89) is fixedly connected to the housing (1) and is electrically connected to the pressure gauge (88); The driven mechanism (81) is composed of a support member (811), an auxiliary member (812), a rotating block (813), a connecting pipe (814), a first adjusting member (815), a driving plate (816), a second adjusting member (817), a connecting frame (818), and an oil groove (819); the support member (811) and the auxiliary member (812) are both connected to the housing (1); the support member (811) is connected to the auxiliary member (812); and the auxiliary member (812) is away from the support member (811). ) end is connected to the rotating block (813), the connecting pipe (814) is fixedly connected to the inner end of the rotating block (813) and is connected to the auxiliary member (812), the first adjusting member (815) is respectively connected to the rotating block (813), the connecting pipe (814) and the connecting frame (818), the driving plate (816) is fixedly connected to the rotating block (813) and is rotatably connected to the contact (7), and the connecting frame (818) is rotatably connected to the rotating block (813) and is threadedly connected to the connecting ring (84); The support member (811) is composed of an air pump (8111), an anti-blocking member (8112), and a slide rail (8113); the air pump (8111) is fixedly connected to the outer end of the housing (1); the air suction end of the air pump (8111) is connected to the anti-blocking member (8112); the slide rail (8113) is fixedly connected to the inner end of the housing (1) and is rotatably connected to the air outlet end of the air pump (8111); the auxiliary member (812) is composed of a first pipe (8121), a roller (8122), and a heat sink (8123); The slide rail (8113) is rotatably connected to the first pipe (8121) near the air outlet end of the air pump (8111); the roller (8122) is slidably connected to the slide rail (8113) and rotatably connected to the first pipe (8121); the inner side of the first pipe (8121) is fixedly connected to the heat sink (8123) near the end of the slide rail (8113); the heat sink (8123) is respectively connected to the first pipe (8121) and the connecting pipe (814); and an oil groove (819) is provided at the inner lower end of the slide rail (8113).
2. The high-precision travel monitoring system for a circuit breaker according to claim 1, characterized in that: The first adjusting member (815) is composed of a three-way solenoid valve (8151), a second pipe (8152), and a pointer (8153); the three-way solenoid valve (8151) is fixedly connected to the rotating block (813) and the connecting pipe (814), respectively; the second pipe (8152) is fixedly connected to the pointer (8153) and the rotating block (813), respectively; the connecting frame (818) is fixedly connected to the pointer (8153) at an end close to the scale (82); and the connecting frame (818) is fixedly connected to the second pipe (8152) at a back end close to the pointer (8153).
3. The high-precision travel monitoring system for a circuit breaker according to claim 1, characterized in that: The second adjusting member (817) is composed of a third pipe (8171), an airbag (8172), a connecting rod (8173), a connecting column (8174), a second cleaning brush (8175), an air jet ring (8176), a fourth pipe (8177), and an electromagnetic valve (8178); the third pipe (8171) is fixedly connected to the rotating block (813) and communicated with the connecting pipe (814); the airbag (8172) is fixedly connected to the rotating block (813); the airbag (8172) is fixedly connected to the air jet ring (8176), the connecting rod (8173), and the fourth pipe (8177) and communicated with each other; the air jet ring (8176) is slidably connected to the rotating block (813) and is respectively connected to the connecting rod (817 3), the connecting column (8174) is fixedly connected, the connecting rod (8173) is connected to the jet ring (8176), the connecting column (8174) is slidably connected to the rotating block (813) and is fixedly connected to the second cleaning brush (8175), the bristle ends of the second cleaning brush (8175) are respectively fitted with the inner wall of the driving plate (816) and the connecting frame (818), the fourth pipe (8177) is respectively fixedly connected to the rotating block (813), the solenoid valve (8178) and the driving plate (816), the driving plate (816) is provided with an exhaust groove connected to the fourth pipe (8177) near the end of the contact (7), the connecting rod (8173) is fixedly connected and is sleeved with a buffer wire whose upper end is fitted with the rotating block (813).
4. The high-precision travel monitoring system for a circuit breaker according to claim 1, characterized in that: The connecting member (87) is composed of a connecting column (871), a sensor (872), and a clamping block (873); the connecting column (871) is fixedly connected to the protective film (85) and the spring (86), respectively, and is slidably connected to the sensor (872); the sensor (872) is electrically connected to the pressure gauge (88) and is rotationally connected to the clamping block (873); and the clamping block (873) is in close contact with the connecting column (871).
5. The high-precision travel monitoring system for a circuit breaker according to claim 1, characterized in that: The anti-blocking component (8112) is composed of a casing (81121), an impeller (81122), a filter ring (81123), and a first cleaning brush (81124); the casing (81121) is fixedly connected to the air suction end of the air pump (8111); and the impeller (81122) and the filter ring (81123) are both rotatably connected to the casing (81121).
6. The high-precision travel monitoring system for a circuit breaker according to claim 5, characterized in that: The impeller (81122) is coaxially fixedly connected to the filter ring (81123), the first cleaning brush (81124) is fixedly connected to the lower end inside the casing (81121), and the bristle end of the first cleaning brush (81124) is in contact with the lower surface of the filter ring (81123).
7. The high-precision travel monitoring system for a circuit breaker according to claim 1, characterized in that: The first pipe (8121) is composed of a retractable bellows, and the heat sink (8123) is composed of a heat-absorbing metal material.
8. The high-precision travel monitoring system for a circuit breaker according to claim 1, characterized in that: The slide rail (8113) is fixedly connected to and communicates with an oil inlet pipe fixedly connected to the housing (1), and a filter screen is provided near the lower end of the oil inlet pipe in the oil groove (819).
9. The high-precision travel monitoring system for a circuit breaker according to claim 1, characterized in that: An iron block is fixedly connected to the center of the electromagnetic coil (10), and an iron sheet is fixedly connected to the paddle (12) near the bottom end of the iron block.
10. The high-precision travel monitoring system for a circuit breaker according to claim 1, characterized in that: The housing (1) is provided with a movable groove at an end close to the switch (4); the cover plate (17) is fixedly connected to the housing (1) by means of screws; and a plurality of heat dissipation grooves are provided on the surface of the cover plate (17).
Citation Information
Patent Citations
Intelligent detection apparatus for contact travel of tulip contact of circuit breaker
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