A small steel wire mesh welding forming device and method with automatic feeding mechanism

Abstract

The present invention discloses a small steel wire welding mesh welding forming device with an automatic feeding mechanism, comprising a device body, a universal wheel and a fan, a material rack is placed above the device body, and a processing box is arranged below the device body, the fan is arranged on the side of the processing box, and the fan is connected to a connecting pipe, and the connecting pipe is connected to two suction pipes. The small steel wire welding mesh welding forming device and method with an automatic feeding mechanism drives the second lead screw to rotate under the action of a second motor, a bevel gear set and a rotating shaft to adjust the movable frame, and adjusts the position of the adjustment frame under the action of a first motor and a first lead screw, and the first hydraulic telescopic rod pushes the support frame to cooperate with the baffle to clamp and fix the connecting frame, which can be used for automatic movement, feeding and adjustment of the material rack. Under the action of the fan, the smoke generated during the welding process can be sucked into the processing box through the connecting pipe and the suction pipe, and filtered and adsorbed by the filter screen and the activated carbon adsorption net, thereby reducing the impact of the smoke on the surrounding environment.

Description

Technical Field

[0001] The invention relates to the technical field of steel wire welded mesh processing, and in particular to a small steel wire welded mesh welding forming device and method with an automatic feeding mechanism. Background Art

[0002] The welding and forming of a small steel wire welded mesh mainly involves placing the steel wires horizontally and vertically on corresponding mold frames, and welding them together into a mesh through a welding device. Some existing steel wire welded mesh welding and forming devices manually adjust the mold frames on which the steel wires are placed, which has high labor intensity and low processing efficiency. At the same time, since smoke is easily generated during the welding process, the smoke is released into the air during the manual feeding operation, which is easy to affect the health of workers. Therefore, it is necessary to improve its structure. Summary of the invention

[0003] The object of the present invention is to provide a small-scale steel wire welding mesh welding forming device and method with an automatic feeding mechanism, so as to solve the problem that some existing steel wire welding mesh welding forming devices proposed in the above background technology manually feed and adjust the mold frame on which the steel wire is placed, which has high labor intensity and low processing efficiency. At the same time, since smoke is easily generated during the welding process, the smoke is dispersed into the air during the manual feeding operation, which is easy to affect the health of the workers.

[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a small-sized steel wire mesh welding forming device with an automatic feeding mechanism, comprising a device body, a universal wheel and a fan,

[0005] A material rack is placed above the device body, and a processing box is arranged below the device body;

[0006] The fan is arranged on the side of the processing box, and the fan is connected to a connecting pipe, and the connecting pipe is connected to two suction pipes at the same time.

[0007] Preferably, the device body includes a first lead screw, a first motor, an adjusting frame, a second lead screw, a moving frame, a rotating shaft, a bevel gear set, a second motor, a baffle, a first hydraulic telescopic rod, a support frame, a limit plate, a accommodating groove, a support frame, a second hydraulic telescopic rod and a welding mechanism, and the first lead screw is rotatably connected to the inner wall of the device body, and one end of the first lead screw is connected to the first motor, an adjusting frame is penetrated through the first lead screw, and the second lead screw is rotatably connected to the inner wall of the adjusting frame, one end of the second lead screw penetrates the adjusting frame and is connected to the rotating shaft, and the rotating shaft is connected to the second motor through the bevel gear set.

[0008] By adopting the above technical solution, the first motor drives the first lead screw to rotate, so that the adjustment frame moves on the first lead screw to adjust its position.

[0009] Preferably, the movable frame is penetrated on the second screw, and the front side of the movable frame penetrates the adjustment frame and is provided with a baffle and a first hydraulic telescopic rod, the first hydraulic telescopic rod is arranged on the inner side of the baffle, and the outer end of the first hydraulic telescopic rod is connected to a support frame.

[0010] By adopting the above technical solution, the adjusting frame is telescopically adjusted under the action of the first hydraulic telescopic rod.

[0011] Preferably, the second hydraulic telescopic rod is respectively arranged in the accommodating groove and on the support frame, and the lower end of the upper second hydraulic telescopic rod is connected to the welding mechanism, while the upper end of the lower second hydraulic telescopic rod is connected to the welding mechanism, the accommodating groove is arranged in the device body, the support frame is arranged on the right side of the device body, and two limit plates are arranged on the upper end of the device body.

[0012] By adopting the above technical solution, the material rack is limited by the limiting plate, which facilitates the loading and clamping of the material rack.

[0013] Preferably, the material rack includes a first placing slot, a second placing slot, a limiting frame, a pressure plate, a first cushion, a second cushion and a connecting frame, and the material rack is provided with a first placing slot and a second placing slot, and the first placing slot and the second placing slot are arranged perpendicular to each other, a limiting frame is arranged at the upper end of the material rack, and the limiting frame is arranged on the inner side of the second placing slot.

[0014] By adopting the above technical solution, the steel wires can be placed in the first placing groove and the second placing groove for welding.

[0015] Preferably, the pressing plate is in contact with the upper end of the material rack, and a first soft pad is provided on the upper end of the pressing plate, while the upper end of the first soft pad is in contact with the top inside the limiting frame, a second soft pad is provided at the lower end of the pressing plate, and a connecting frame is connected to the rear side of the material rack.

[0016] By adopting the above technical solution, the first soft pad enhances the friction between the pressing plate and the limiting frame, which helps to limit the pressing plate.

[0017] Preferably, two groups of universal wheels are provided, and the two groups of universal wheels are symmetrically arranged about the lower end of the material rack.

[0018] By adopting the above technical solution, the universal wheel helps to support the material rack movement.

[0019] Preferably, the processing box includes an activated carbon adsorption net, a filter screen, a mounting plate and a hand-tightening bolt, and the activated carbon adsorption net and the filter screen are arranged throughout the processing box, and the activated carbon adsorption net is arranged on the left side of the filter screen, the activated carbon adsorption net, the filter screen and the mounting plate are connected, and the mounting plate is arranged on the front side of the processing box, and the mounting plate is arranged throughout the mounting plate, and one end of the hand-tightening bolt is threadedly connected to the processing box.

[0020] By adopting the above technical solution, the fume generated by welding can be sucked into the processing box through the fan, the connecting pipe and the suction pipe.

[0021] A method for welding and forming a small steel wire welding mesh with an automatic feeding mechanism comprises the following steps:

[0022] (1) Automatically adjust the raw material feeding and welding process of the steel wire welding mesh:

[0023] a. Under the action of the second motor, the second lead screw is driven to rotate through the bevel gear set and the rotating shaft, so that the movable frame moves on the second lead screw to adjust the position;

[0024] b. The first motor drives the first lead screw to rotate, so that the adjustment frame moves on the first lead screw to adjust the position;

[0025] c. The first hydraulic telescopic rod pushes the support frame to cooperate with the baffle plate to clamp and fix the connecting frame, and the material frame can be moved and adjusted to automatically load the material;

[0026] d. According to welding requirements, the material rack is automatically adjusted to feed the material, and the welding mechanism is pushed under the action of the second hydraulic telescopic rod to weld the steel wire placed on the material rack.

[0027] (2) Treatment of fume generated by welding:

[0028] a. The fume generated by welding is sucked into the treatment box by the fan, connecting pipe and suction pipe, and filtered and adsorbed by the filter and activated carbon adsorption net to reduce the impact of the fume on the surrounding environment.

[0029] Compared with the prior art, the beneficial effects of the present invention are: the small steel wire welding mesh welding forming device and method with automatic feeding mechanism,

[0030] (1) The steel wire is placed in the first placement slot and the second placement slot on the material rack, and the pressure plate is clamped under the limit frame. The first soft pad enhances the friction between the pressure plate and the limit frame to enhance the stability between them. The second soft pad has a certain compression effect on the placed steel wire, which enhances the stability of the steel wire during welding and facilitates welding processing;

[0031] (2) The second lead screw is driven to rotate under the action of the second motor, the bevel gear set and the rotating shaft to adjust the position of the movable frame. The position of the adjusting frame is adjusted under the action of the first motor and the first lead screw. The first hydraulic telescopic rod pushes the support frame to cooperate with the baffle plate to clamp and fix the connecting frame, which can be used for automatic movement and feeding adjustment of the material frame;

[0032] (3) Under the action of the fan, the fume generated during welding can be sucked into the treatment box through the connecting pipe and the suction pipe, and filtered and adsorbed by the filter screen and the activated carbon adsorption net to reduce the impact of the fume on the surrounding environment;

[0033] (4) Twist the hand-tightening bolts to disassemble, and pull out the filter screen and activated carbon adsorption net through the mounting plate for maintenance and cleaning. Two material racks are set up, which can be used in conjunction with each other. One material rack is used for steel wire welding processing, and the other material rack is used to place the steel wire waiting for processing. When the welding is completed, the other material rack can be directly loaded and moved for welding, which reduces the material swing time and improves the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] Figure 1 It is a schematic diagram of the top view of the structure of the first hydraulic telescopic rod, the support frame and the baffle of the present invention;

[0035] Figure 2 It is a schematic diagram of the front cross-sectional structure of the device body of the present invention;

[0036] Figure 3 It is a schematic diagram of the structure of the processing box from the right side of the present invention;

[0037] Figure 4 It is a schematic diagram of the top view of the first lead screw and the first motor of the present invention;

[0038] Figure 5 This is a schematic diagram of the front cross-sectional structure of the adjustment frame of the present invention;

[0039] Figure 6 This is a schematic diagram of the front cross-sectional structure of the processing box of the present invention;

[0040] Figure 7 It is a schematic diagram of the three-dimensional structure of the material rack of the present invention;

[0041] Figure 8 This is a schematic diagram of the structure of the pressing plate, the first cushion and the second cushion of the present invention;

[0042] Fig. 9 It is a schematic diagram of the three-dimensional structure of the connecting frame of the present invention.

[0043] In the figure: 1. device body, 101. first screw, 102. first motor, 103. adjustment frame, 104. second screw, 105. mobile frame, 106. rotating shaft, 107. bevel gear set, 108. second motor, 109. baffle, 110. first hydraulic telescopic rod, 111. support frame, 112. limit plate, 113. accommodating groove, 114. support frame, 115. second hydraulic telescopic rod, 116. welding mechanism, 2. material rack, 201. first placement groove, 202. second placement groove, 203. limit frame, 204. pressure plate, 205. first cushion, 206. second cushion, 207. connecting frame, 3. universal wheel, 4. processing box, 401. activated carbon adsorption net, 402. filter net, 403. mounting plate, 404. hand screw bolt, 5. fan, 6. connecting pipe, 7. suction pipe. DETAILED DESCRIPTION

[0044] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0045] See also Figure 1-9 The present invention provides a technical solution: a small steel wire mesh welding forming device with an automatic feeding mechanism, such as Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 7 , Figure 8 and Fig. 9As shown, a material rack 2 is placed above the device body 1, and a processing box 4 is arranged below the device body 1. The device body 1 includes a first screw 101, a first motor 102, an adjusting frame 103, a second screw 104, a moving frame 105, a rotating shaft 106, a bevel gear set 107, a second motor 108, a baffle 109, a first hydraulic telescopic rod 110, a support frame 111, a limit plate 112, a receiving groove 113, a support frame 114, a second hydraulic telescopic rod 115 and a welding mechanism 116, and the inner wall of the device body 1 is rotatably connected with the first screw 101, and one end of the first screw 101 is connected to the first motor 102, the first screw 101 is penetrated by the adjusting frame 103, and the inner wall of the adjusting frame 103 is rotatably connected with the second screw 104, and the second One end of the lead screw 104 passes through the adjustment frame 103 and is connected to the rotating shaft 106, and the rotating shaft 106 is connected to the second motor 108 through the bevel gear set 107. Under the action of the first motor 102 and the first lead screw 101, the adjustment frame 103 is moved and adjusted on the first lead screw 101. Under the action of the second motor 108, the bevel gear set 107 and the rotating shaft 106, the second lead screw 104 is driven to rotate, so that the moving frame 105 is moved and adjusted on the second lead screw 104. The moving frame 105 is arranged on the second lead screw 104, and the front side of the moving frame 105 passes through the adjustment frame 103 and is provided with a baffle 109 and a first hydraulic telescopic rod 110. The first hydraulic telescopic rod 110 is arranged on the inner side of the baffle 109, and the outer end of the first hydraulic telescopic rod 110 is connected to The support frame 111, the first hydraulic telescopic rod 110 pushes the support frame 111 to cooperate with the baffle plate 109 to clamp and fix the connecting frame 207, the second hydraulic telescopic rod 115 is respectively arranged in the receiving groove 113 and on the support frame 114, and the lower end of the second hydraulic telescopic rod 115 above is connected with a welding mechanism 116, and the upper end of the second hydraulic telescopic rod 115 below is connected with a welding mechanism 116, the receiving groove 113 is arranged in the device body 1, the support frame 114 is arranged on the right side of the device body 1, and two limiting plates 112 are arranged on the upper end of the device body 1, the limiting plates 112 are used to limit the placement of the material rack 2, so as to facilitate the clamping of the material rack 2 when loading, and the welding mechanism 116 is pushed by the second hydraulic telescopic rod 115 to weld the steel wire, and the material rack 2 includes a first placement groove 201 , a second placement slot 202, a limiting frame 203, a pressing plate 204, a first cushion 205, a second cushion 206 and a connecting frame 207, and the material rack 2 is provided with a first placement slot 201 and a second placement slot 202, and the first placement slot 201 and the second placement slot 202 are arranged perpendicular to each other, a limiting frame 203 is arranged at the upper end of the material rack 2, and the limiting frame 203 is arranged on the inner side of the second placement slot 202, the limiting frame 203 is used for limiting the position of the pressing plate 204, the pressing plate 204 is in contact with the upper end of the material rack 2, and the upper end of the pressing plate 204 is provided with a first cushion 205, and the upper end of the first cushion 205 is in contact with the inner top of the limiting frame 203, the lower end of the pressing plate 204 is provided with a second cushion 206, and the rear side of the material rack 2 is connected with a connecting frame 207,The steel wire can be pressed by the pressing plate 204 and the second cushion 206 to enhance its stability and facilitate welding. The first cushion 205 enhances the stability between the pressing plate 204 and the limiting frame 203. Two sets of universal wheels 3 are provided, and the two sets of universal wheels 3 are symmetrically arranged about the lower end of the material rack 2. The universal wheels 3 are used to support the movement of the material rack 2.

[0046] like Figure 2 , Figure 3 and Figure 6 As shown, the fan 5 is arranged on the side of the treatment box 4, and the fan 5 is connected to the connecting pipe 6, and the connecting pipe 6 is connected to the two suction pipes 7. The treatment box 4 includes an activated carbon adsorption net 401, a filter 402, a mounting plate 403 and a hand-tightening bolt 404, and the activated carbon adsorption net 401 and the filter 402 are arranged throughout the treatment box 4, and the activated carbon adsorption net 401 is arranged on the left side of the filter 402, the activated carbon adsorption net 401, the filter 402 and the mounting plate 403 are connected, and the mounting plate 403 is arranged on the front side of the treatment box 4, and the mounting plate 403 is penetrated by a hand-tightening bolt 404, and one end of the hand-tightening bolt 404 is threadedly connected to the treatment box 4, and the inhaled smoke can be filtered and adsorbed through the filter 402 and the activated carbon adsorption net 401 to reduce the impact on the environment. The hand-tightening bolt 404 is removed, and the filter 402 and the activated carbon adsorption net 401 are pulled out through the mounting plate 403 for maintenance.

[0047] A method for welding and forming a small steel wire welding mesh with an automatic feeding mechanism comprises the following steps:

[0048] (1) Automatically adjust the raw material feeding and welding process of the steel wire welding mesh:

[0049] a. Under the action of the second motor 108, the second lead screw 104 is driven to rotate through the bevel gear set 107 and the rotating shaft 106, so that the moving frame 105 moves on the second lead screw 104 to adjust the position;

[0050] b. The first motor 102 drives the first lead screw 101 to rotate, so that the adjustment frame 103 moves on the first lead screw 101 to adjust the position;

[0051] c. The first hydraulic telescopic rod 110 pushes the support frame 111 to cooperate with the baffle 109 to clamp and fix the connecting frame 207, so that the material rack 2 can be moved and adjusted to automatically load the material;

[0052] d. According to welding requirements, the material rack 2 is automatically adjusted to feed the material, and the welding mechanism 116 is pushed by the second hydraulic telescopic rod 115 to weld the steel wire placed on the material rack 2.

[0053] (2) Treatment of fume generated by welding:

[0054] a. The fume generated by welding is sucked into the processing box 4 by the action of the fan 5, the connecting pipe 6 and the suction pipe 7, and filtered and adsorbed by the filter screen 402 and the activated carbon adsorption net 401 to reduce the impact of the fume on the surrounding environment.

[0055] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.

[0056] The directions or positional relationships indicated by terms such as "center", "longitudinal", "lateral", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" are based on the directions or positional relationships shown in the accompanying drawings. They are merely simplified descriptions for the convenience of describing the present invention, and do not indicate or imply that the devices or elements referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they should not be understood as limitations on the protection content of the present invention.

[0057] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A small steel wire mesh welding and forming device with an automatic feeding mechanism, comprising a device body (1), a universal wheel (3) and a fan (5), characterized in that: A material rack (2) is placed above the device body (1), and a processing box (4) is arranged below the device body (1); The fan (5) is arranged on the side of the processing box (4), and the fan (5) is connected to the connecting pipe (6), and the connecting pipe (6) is connected to the two suction pipes (7); The device body (1) comprises a first lead screw (101), a first motor (102), an adjustment frame (103), a second lead screw (104), a moving frame (105), a rotating shaft (106), a bevel gear set (107), a second motor (108), a baffle (109), a first hydraulic telescopic rod (110), a support frame (111), a limit plate (112), a receiving groove (113), a support frame (114), a second hydraulic telescopic rod (115) and a welding mechanism (116), and the device A first lead screw (101) is rotatably connected to the inner wall of the housing (1), and one end of the first lead screw (101) is connected to a first motor (102); an adjustment frame (103) is provided through the first lead screw (101), and a second lead screw (104) is rotatably connected to the inner wall of the adjustment frame (103); one end of the second lead screw (104) passes through the adjustment frame (103) and is connected to a rotating shaft (106), and the rotating shaft (106) is connected to a second motor (108) via a bevel gear set (107); The movable frame (105) is arranged on the second lead screw (104), and a baffle (109) and a first hydraulic telescopic rod (110) are arranged on the front side of the movable frame (105) through the adjustment frame (103), the first hydraulic telescopic rod (110) is arranged on the inner side of the baffle (109), and the outer end of the first hydraulic telescopic rod (110) is connected to a support frame (111); The second hydraulic telescopic rod (115) is respectively arranged in the receiving groove (113) and on the support frame (114), and the lower end of the upper second hydraulic telescopic rod (115) is connected to a welding mechanism (116), while the upper end of the lower second hydraulic telescopic rod (115) is connected to a welding mechanism (116), the receiving groove (113) is arranged in the device body (1), the support frame (114) is arranged on the right side of the device body (1), and two limit plates (112) are arranged at the upper end of the device body (1); The material rack (2) comprises a first placement slot (201), a second placement slot (202), a limiting frame (203), a pressing plate (204), a first soft pad (205), a second soft pad (206) and a connecting frame (207), and the material rack (2) is provided with a first placement slot (201) and a second placement slot (202), and the first placement slot (201) and the second placement slot (202) are arranged perpendicular to each other, and the upper end of the material rack (2) is provided with A limiting frame (203) is provided, and the limiting frame (203) is arranged on the inner side of the second placement groove (202); the pressing plate (204) is in contact with the upper end of the material rack (2), and a first soft pad (205) is arranged on the upper end of the pressing plate (204); at the same time, the upper end of the first soft pad (205) is in contact with the inner top of the limiting frame (203); a second soft pad (206) is arranged on the lower end of the pressing plate (204); and a connecting frame (207) is connected to the rear side of the material rack (2).

2. A small steel wire mesh welding and forming device with an automatic feeding mechanism according to claim 1, characterized in that: Two sets of universal wheels (3) are provided, and the two sets of universal wheels (3) are symmetrically arranged with respect to the lower end of the material rack (2).

3. A small steel wire mesh welding and forming device with an automatic feeding mechanism according to claim 1, characterized in that: The processing box (4) comprises an activated carbon adsorption net (401), a filter net (402), a mounting plate (403) and a hand-tightening bolt (404), and the activated carbon adsorption net (401) and the filter net (402) are arranged through the processing box (4), and the activated carbon adsorption net (401) is arranged on the left side of the filter net (402), the activated carbon adsorption net (401), the filter net (402) and the mounting plate (403) are connected, and the mounting plate (403) is arranged on the front side of the processing box (4), and the mounting plate (403) is arranged through the mounting plate (403), and one end of the hand-tightening bolt (404) is threadedly connected to the processing box (4).

4. A method for welding and forming a small steel wire mesh using a device with an automatic feeding mechanism according to claim 3, comprising the following steps: (1) Automatically adjust the raw material feeding and welding process of steel wire welding mesh: a. Under the action of the second motor (108), the second lead screw (104) is driven to rotate through the bevel gear set (107) and the rotating shaft (106), so that the movable frame (105) moves on the second lead screw (104) to adjust its position; b. The first motor (102) drives the first lead screw (101) to rotate, so that the adjustment frame (103) moves on the first lead screw (101) to adjust its position; c. The first hydraulic telescopic rod (110) is used to push the support frame (111) to cooperate with the baffle plate (109) to clamp and fix the connecting frame (207), so that the material frame (2) can be moved and adjusted to automatically adjust the material loading; d. According to welding requirements, the material rack (2) is automatically adjusted to feed the material, and the welding mechanism (116) is pushed by the second hydraulic telescopic rod (115) to weld the steel wire placed on the material rack (2); (2) Treatment of fume generated by welding: a. The fumes generated by welding are sucked into the processing box (4) by the action of the fan (5), the connecting pipe (6) and the suction pipe (7), and filtered and adsorbed by the filter screen (402) and the activated carbon adsorption net (401), thereby reducing the impact of the fumes on the surrounding environment.

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