A metal pipe intelligent processing robot

By designing a multi-stage grinding and cleaning mechanism and telescopic adjustment mechanism, the existing intelligent processing robot for metal pipe fittings is solved, and the problem of inefficient and adapting to different outer diameters and sizes is achieved when polishing the inner wall of pipe fittings, achieving efficient and flexible grinding and cleaning of pipe fittings.

CN115179167BActive Publication Date: 2025-02-28FOSHAN SHUNDE HONGLI METALS WARE CO LTD
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Patent Information

Application Number
CN202210911386.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-07-30
Publication Date
2025-02-28
Estimated Expiration
2042-07-30

AI Technical Summary

Technical Problem

Existing intelligent processing robots for metal pipe fittings are inefficient when grinding the inner walls of pipe fittings and are difficult to adapt to pipe fittings of different outer diameters, resulting in frequent replacement and adjustment of grinding devices, which increases waste and operational complexity.

Method used

A multi-stage polishing and cleaning mechanism with plug-in connection is designed. Through the plug-in connection between the rotating base and the rotating rod, loosening and disassembly difficulties caused by threaded connection are avoided. At the same time, a telescopic mechanism and an adjustment mechanism are adopted, so that polishing the sliding block and cleaning the sliding block can be adjusted according to different models of pipe fittings, adapting to pipe fittings of various outer diameter sizes.

Benefits of technology

It improves grinding efficiency, reduces the waste of grinding devices and the complexity of operation, can effectively adapt to pipe fittings of different outer diameters and sizes, and extends the service life of the equipment.

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Abstract

The present invention relates to the technical field of pipe processing, and specifically to an intelligent processing robot for metal pipes. The present invention adopts a plug-in connection between a rotating base and a rotating rod, and the rotating base is connected to avoid being too tight or loose due to a threaded connection. A telescopic mechanism and an adjustment mechanism are respectively installed under the grinding sliding block and the cleaning sliding block, which can be adjusted for pipes with different outer diameters, so that metal pipes with various outer diameters can be ground and cleaned. Secondly, the position of the sandpaper used for grinding is adjusted. When the sandpaper on the contact surface needs to be replaced, the position of the sandpaper on the contact surface can be adjusted, and another section of unworn sandpaper can be moved to the contact surface, so that the sandpaper can be fully utilized, reducing the waste of sandpaper.
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Description

Technical Field

[0001] The invention relates to the technical field of pipe processing, and in particular to an intelligent processing robot for metal pipes. Background Art

[0002] Metal pipe fittings are metal parts made of various metals according to the purpose and needs of the final product, and are widely used in industrial engineering and daily life. For example, in industrial engineering and daily life, they are used to transport liquids. Due to the humidity in the air, the inner wall of the metal pipe fittings will be corroded and rusted in long-term use, causing metal impurities in the transported liquid, which will seriously affect the operation of the machine. Therefore, it is necessary to grind the inner wall of the metal pipe fittings. The existing intelligent processing robots for metal pipe fittings generally clamp and fix one end of the pipe fitting, and set a retractable grinding and cleaning device at the other end to grind the inner wall of the metal pipe fittings.

[0003] The existing intelligent processing robots for metal pipes have the following problems:

[0004] 1. When processing the inner wall of a metal pipe, one end of the metal pipe is usually fixed, and the inner wall is polished by inserting a polishing device into the metal pipe, and the polishing device is moved while polishing. However, the efficiency of polishing the inner wall by inserting a polishing device into the metal pipe is low. Therefore, currently, multiple polishing devices are threadedly connected to increase the polishing range, thereby increasing the polishing efficiency of the polishing device. However, when multiple polishing devices are spliced ​​by threaded connection, if the rotation direction of the polishing device is the same as the threaded connection direction between the multiple polishing devices, adjacent polishing devices are prone to loosening after long-term polishing; otherwise, adjacent polishing devices are difficult to disassemble later or thread slippage occurs, making them impossible to connect.

[0005] 2. When processing the inner wall of a metal pipe, when it is necessary to process pipes with different outer diameters, since the existing grinding device can generally only grind pipes with the same outer diameter, it is necessary to replace different grinding devices, which leads to a decrease in grinding efficiency.

[0006] 3. When processing the inner wall of a metal pipe fitting, a grinding device generally uses a grinding block to grind the inner wall of the pipe fitting. When the grinding block is worn, the grinding block needs to be replaced, resulting in a waste of the grinding block. Summary of the invention

[0007] To solve the above technical problems, the present invention adopts the following technical solutions: a metal pipe intelligent processing robot comprises a horizontal base plate, a vertical support plate is fixedly installed on the right side of the upper surface of the base plate, a rotating mechanism is installed on the support plate, the rotating mechanism comprises a first rotating rod, a first positioning hole, a first mounting plate, a first limiting ring, a first limiting rod, and a rotating motor, the first rotating rod is rotatably installed on the left side of the support plate, a left end surface of the first rotating rod is provided with evenly distributed first positioning holes, the first mounting plate is evenly installed on the first rotating rod and is located outside the first positioning hole, the first mounting plate corresponds to the number of the first positioning holes one by one, the first limiting ring is fixedly installed on the first mounting plate, the first limiting rod is slidably installed in the first limiting ring and radially penetrates the first positioning hole, a rotating motor is installed on the right side of the support plate through a motor frame, and the output end of the rotating motor is connected to the first rotating rod.

[0008] A rotating base is rotatably installed on the left end of the first rotating rod, and a first positioning rod is fixedly installed on the right end surface of the rotating base, and a second positioning hole is opened on the first positioning rod. A third positioning hole is evenly distributed on the left end surface of the rotating base, and the number of the third positioning holes corresponds to the number of the first positioning rods one by one. A second mounting plate is evenly installed on the rotating base, and a second limiting ring is fixedly installed on the second mounting plate. A second limiting rod is slidably installed in the second limiting ring, and the second limiting rod radially penetrates the third positioning hole.

[0009] A grinding and cleaning mechanism is installed on the rotating base, and the grinding and cleaning mechanism includes a grinding sliding block, a third mounting plate, a second rotating rod, a ratchet, a positioning pin, a pawl, a third rotating rod, a rotating roller, a mounting groove, a connecting rod, a pressing block, a limit gear, a mounting frame, a sleeve, a limit spring, a slider, a limit strip, a U-shaped mounting frame, and a cleaning sliding block. A telescopic groove is opened on the surface of the rotating base, and the number of the telescopic grooves is four. A grinding sliding block that slides radially along the rotating base is slidably installed in the telescopic groove. The third mounting plates are installed on both sides of the grinding sliding block. The second rotating rod is rotatably installed between the third mounting plates and on one side of the grinding sliding block. A ratchet is fixedly installed on the right end of the second rotating rod. A pawl is rotatably installed on the side wall of the third mounting plate above the ratchet through a positioning pin. A third rotating rod is installed between the three mounting plates and at the other side of the grinding sliding block, and a rotating roller is installed on the third rotating rod, and a mounting groove is opened on the rotating roller and the second rotating rod, and a connecting rod is installed in the mounting groove, and a pressing block is rotatably installed on the connecting rod, and a limiting gear is fixedly installed on one side of the pressing block, and a mounting frame is installed on the third mounting plate above the limiting gear, a sleeve is installed on the lower surface of the mounting frame, a limiting spring is installed on the inner surface of the sleeve, a sliding block is installed at the lower end of the limiting spring inside the sleeve, and a limiting strip is installed on the lower surface of the sliding block, and the limiting strip cooperates with the limiting gear, and a U-shaped mounting frame is fixedly installed between two adjacent third mounting plates along the circumferential outer wall of the rotating base, and a cleaning sliding block is slidably installed inside the U-shaped mounting frame.

[0010] A clamping mechanism is slidably installed on the upper surface of the base plate, and the clamping mechanism includes a first sliding plate, a fixed plate, a bidirectional screw rod, a second sliding groove, a second sliding plate, and a V-shaped plate. A first sliding groove is provided on the base plate, and the first sliding plate is slidably installed on the base plate through the first sliding groove. A fixed plate is fixedly installed on the first sliding plate, and the number of fixed plates is two and they are symmetrical to each other. A bidirectional screw rod is rotatably installed between the fixed plates, a second sliding groove is provided on the first sliding plate, and the second sliding plate is slidably installed on the first sliding plate through the second sliding groove. The second sliding plate is installed on the bidirectional screw rod, and the second sliding plate and the bidirectional screw rod are threadedly matched, and a V-shaped plate is fixedly installed on the second sliding plate.

[0011] As a preferred technical solution of the present invention, a telescopic mechanism is installed in the telescopic groove, and the telescopic mechanism includes a first gear, a first telescopic threaded rod, a first telescopic rack, a first synchronous ring, and a first synchronous threaded rod. The first gear is movably installed at the bottom of the telescopic groove, and the first telescopic threaded rod is fixedly installed on the upper surface of the first gear. The first telescopic threaded rod is threadedly matched with the grinding sliding block, and the first telescopic rack is slidably installed at the bottom of the telescopic groove. The first telescopic rack is meshed with the first gear. The left end of the first telescopic rack on each rotating base is commonly fixedly installed with the first synchronous ring, and the first synchronous threaded rod is rotatably installed on the rotating base. The first synchronous threaded rod and the first synchronous ring are threadedly matched and penetrate the first synchronous ring.

[0012] As a preferred technical solution of the present invention, a supporting mechanism is installed on the upper surface of the base plate, and the supporting mechanism includes a supporting mounting groove, a second gear, a second telescopic threaded rod, a second telescopic rack, a supporting plate, and a limit plate. A supporting mounting groove is opened on the upper surface of the base plate, and a second gear is rotatably installed in the supporting mounting groove, a second telescopic threaded rod is fixedly installed on the second gear, a second telescopic rack is slidably installed at the bottom of the supporting mounting groove, the second telescopic rack is meshed with the second gear and passes through the support plate, a supporting plate is installed on the second telescopic threaded rod, and the supporting plate and the second telescopic threaded rod are threadedly matched, and a limit plate is fixedly installed on one side of the base plate, and the limit plate and the supporting plate are slidably matched.

[0013] As a preferred technical solution of the present invention, another rotating base is inserted into the left end of the rotating base, and the first positioning rod on the rotating base located at the right end of the two rotating bases is installed in the third positioning hole located on the left rotating base, and a plurality of movable limit rods are fixedly installed on the left side of the rotating base, and a second synchronous ring is slidably installed on the movable limit rod on the same rotating base, and a second synchronous threaded rod is rotatably installed on the rotating base, the second synchronous threaded rod passes through the second synchronous ring, and the second synchronous ring and the second synchronous threaded rod are threadedly matched, and a limiting block is fixedly installed on the second synchronous ring.

[0014] As a preferred technical solution of the present invention, an adjustment mechanism is installed in the U-shaped mounting frame, and the adjustment mechanism includes an adjustment gear, an adjustment threaded rod, and an adjustment rack. An adjustment gear is rotatably installed at the bottom of the U-shaped mounting frame, and an adjustment threaded rod is fixedly installed on the adjustment gear. An adjustment rack is slidably installed at the bottom of the U-shaped mounting frame, and the adjustment rack and the adjustment gear are meshed with each other, and the cleaning sliding block and the adjustment threaded rod are matched through threads.

[0015] As a preferred technical solution of the present invention, evenly distributed air pumps are installed on the first sliding plate.

[0016] The present invention has at least the following beneficial effects:

[0017] 1. The intelligent processing robot for metal pipes provided by the present invention adopts a plug-in multi-stage grinding and cleaning method. The rotating base and the rotating rod, as well as the rotating base, are connected by plug-in to avoid over-tightening or loosening of the connection due to threaded connection.

[0018] 2. The present invention provides an intelligent metal pipe processing robot, wherein a telescopic mechanism and an adjusting mechanism are respectively installed under the grinding sliding block and the cleaning sliding block, which can be adjusted according to different types of pipes, so that it can grind and clean metal pipes of various outer diameters.

[0019] 3. The intelligent processing robot for metal pipes provided by the present invention controls and adjusts the position of the sandpaper used for grinding. When the sandpaper on the contact surface needs to be replaced, the position of the sandpaper on the contact surface can be adjusted, and another section of unworn sandpaper can be moved to the contact surface, so that the sandpaper can be fully utilized, reducing the waste of sandpaper. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0021] Figure 1 It is a first three-dimensional structural schematic diagram of the present invention.

[0022] Figure 2 It is a second three-dimensional structural schematic diagram of the present invention.

[0023] Figure 3 It is a schematic cross-sectional structure diagram of the first rotating rod of the present invention.

[0024] Figure 4 It is a first structural schematic diagram of the rotating base of the present invention without installing a grinding sliding block and a cleaning sliding block.

[0025] Figure 5 It is a second structural schematic diagram of the rotating base of the present invention in which the grinding sliding block and the cleaning sliding block are not installed.

[0026] Figure 6 It is a schematic diagram of the rotating base structure of the present invention.

[0027] Figure 7 The present invention Figure 6 A magnified schematic diagram of center A.

[0028] Figure 8 It is a schematic diagram of the cross-sectional structure of the limiting gear of the present invention.

[0029] Fig. 9 The present invention Figure 6 A magnified schematic diagram of point B in the middle.

[0030] Fig.10 It is a schematic diagram of the cross-sectional structure of the ratchet pawl of the present invention.

[0031] Fig.11 It is a front view of the overall structure of the present invention.

[0032] In the figure: 1, bottom plate; 101, first slide groove; 2, support plate; 3, rotating mechanism; 301, first rotating rod; 302, first positioning hole; 303, first mounting plate; 304, first limiting ring; 305, first limiting rod; 306, rotating motor; 4, rotating base; 401, first positioning rod; 402, second positioning hole; 403, third positioning hole; 404, second mounting plate; 405, second limiting ring; 406, second Limit rod; 407, telescopic slot; 408, movable limit rod; 409, second synchronous ring; 410, second synchronous threaded rod; 411, limit block; 5, grinding and cleaning mechanism; 501, grinding sliding block; 502, third mounting plate; 503, second rotating rod; 504, ratchet; 505, positioning pin; 506, ratchet pawl; 507, third rotating rod; 508, rotating roller; 509, mounting slot; 510, connecting rod; 511 , pressing block; 512, limiting gear; 513, mounting frame; 514, sleeve; 515, limiting spring; 516, slider; 517, limiting strip; 518, U-shaped mounting frame; 519, cleaning sliding block; 6, clamping mechanism; 601, first sliding plate; 602, fixing plate; 603, bidirectional screw rod; 604, second slide groove; 605, second sliding plate; 606, V-shaped plate; 7, telescopic mechanism; 701, first gear; 7 02. First telescopic threaded rod; 703. First telescopic rack; 704. First synchronization ring; 705. First synchronization threaded rod; 8. Support mechanism; 801. Support mounting groove; 802. Second gear; 803. Second telescopic threaded rod; 804. Second telescopic rack; 805. Support plate; 806. Limit plate; 9. Adjustment mechanism; 901. Adjustment gear; 902. Adjustment threaded rod; 903. Adjustment rack; 10. Air pump. DETAILED DESCRIPTION

[0033] The embodiments of the present invention are described in detail below with reference to the accompanying drawings, but the present invention can be implemented in many different ways as defined and covered by the claims.

[0034] like Figure 1 , Figure 2 and Figure 3 As shown, a metal pipe intelligent processing robot comprises a horizontal base plate 1, a vertical support plate 2 is fixedly installed on the right side of the upper surface of the base plate 1, a rotating mechanism 3 is installed on the support plate 2, the rotating mechanism 3 comprises a first rotating rod 301, a first positioning hole 302, a first mounting plate 303, a first limiting ring 304, a first limiting rod 305, and a rotating motor 306, the first rotating rod 301 is rotatably installed on the left side of the support plate 2, and the left end surface of the first rotating rod 301 is provided with uniformly distributed first positioning holes 302, the first mounting plate 303 is uniformly installed on the first rotating rod 301 and is located outside the first positioning hole 32, the first mounting plate 303 corresponds to the number of the first positioning holes 302, the first limiting ring 304 is fixedly installed on the first mounting plate 303, the first limiting rod 305 is slidably installed in the first limiting ring 304 and radially penetrates the first positioning hole 302, and a rotating motor 306 is installed on the right side of the support plate 2 through a motor frame, and the output end of the rotating motor 306 is connected to the first rotating rod 301.

[0035] like Figure 4 and Figure 5 As shown, a rotating base 4 is rotatably installed on the left end of the first rotating rod 301, and a uniformly distributed first positioning rod 401 is fixedly installed on the right end surface of the rotating base 4. A second positioning hole 402 is opened on the first positioning rod 401, and a uniformly distributed third positioning hole 403 is opened on the left end surface of the rotating base 4, and the number of the third positioning holes 403 corresponds to the number of the first positioning rod 401. A second mounting plate 404 is uniformly installed on the rotating base 4, and a second limiting ring 405 is fixedly installed on the second mounting plate 404. A second limiting rod 406 is slidably installed in the second limiting ring 405, and the second limiting rod 406 radially penetrates the third positioning hole 403.

[0036] The first positioning rod 401 evenly distributed on the right end surface of the rotating base 4 is inserted into the first positioning hole 302 in the rotating mechanism 3, and the first limiting rod 305 radially penetrates the second positioning hole 402, so that the rotating base 4 and the rotating mechanism 3 are plugged together. If multiple rotating bases 4 are spliced ​​by threaded connection, during the operation, if the rotation direction of the rotating base 4 is the same as the threaded connection direction between the multiple rotating bases 4, it is easy to cause looseness between adjacent rotating bases 4 after long-term grinding; otherwise, it makes it difficult to disassemble the adjacent rotating bases 4 later or cause thread slippage, making it impossible to connect. The use of plug-in method can avoid this situation.

[0037] like Figure 4 , Figure 6 , Figure 7 , Figure 8 , Fig. 9 and Fig.10 As shown, a grinding and cleaning mechanism 5 is installed on the rotating base 4, and the grinding and cleaning mechanism 5 includes a grinding sliding block 501, a third mounting plate 502, a second rotating rod 503, a ratchet 504, a positioning pin 505, a pawl 506, a third rotating rod 507, a rotating roller 508, a mounting groove 509, a connecting rod 510, a pressing block 511, a limiting gear 512, a mounting frame 513, a sleeve 514, a limiting spring 515, a slider 516, a limiting strip 517, a U-shaped mounting frame 518, and a cleaning sliding block 519. The movable base 4 is provided with telescopic grooves 407 on its surface, and the number of the telescopic grooves 407 is four. A grinding sliding block 501 is slidably installed in the telescopic groove 407 and slides radially along the rotating base 4. A third mounting plate 502 is installed on both sides of the grinding sliding block 501. A second rotating rod 503 is rotatably installed between the third mounting plates 502 and on one side of the grinding sliding block 501. A ratchet 504 is fixedly installed on the right end of the second rotating rod 503. The side wall of the third mounting plate 502 above the ratchet 504 is rotatably installed through a positioning pin 505. A third rotating rod 507 is installed between the ratchet 506 and the third mounting plate 502 and on the other side of the grinding sliding block 501. A rotating roller 508 is installed on the third rotating rod 507. The rotating roller 508 and the second rotating rod 503 are both provided with mounting grooves 509. A connecting rod 510 is installed in the mounting groove 509. A pressing block 511 is rotatably installed on the connecting rod 510. A limit gear 512 is fixedly installed on one side of the pressing block 511. A mounting frame 510 is installed on the third mounting plate 502 above the limit gear 512. 3. A sleeve 514 is installed on the lower surface of the mounting frame 513, a limit spring 515 is installed on the inner surface of the sleeve 514, a slider 516 is installed inside the sleeve 514 at the lower end of the limit spring 515, a limit bar 517 is installed on the lower surface of the slider 516, the limit bar 517 cooperates with the limit gear 512, and a U-shaped mounting frame 518 is fixedly installed between two adjacent third mounting plates 502 along the circumferential direction of the circumferential outer wall of the rotating base 4, and a cleaning sliding block 519 is slidably installed inside the U-shaped mounting frame 518.

[0038] The two ends of the sandpaper in the length direction are pressed respectively under the pressing blocks 511 located on both sides of the grinding sliding block 501. One end of the sandpaper is rotated by the ratchet 504 to drive the sandpaper to be wound around the second rotating rod 503. The ratchet 506 can be used to control the retraction and release of the grinding sandpaper. The other end of the sandpaper is wound around the rotating roller 508. The limit gear 512 is limited by the limit bar 517 to control the retraction and release of the grinding sandpaper. When the sandpaper needs to be replaced, the position of the ratchet 506 and the limit bar 517 is adjusted to rotate the ratchet 504 and the limit gear 512 to achieve tightening and adjustment, thereby moving the grinding surface of the sandpaper.

[0039] like Figure 2 As shown, a clamping mechanism 6 is slidably installed on the upper surface of the base plate 1, and the clamping mechanism 6 includes a first sliding plate 601, a fixed plate 602, a bidirectional screw rod 603, a second slide groove 604, a second sliding plate 605, and a V-shaped plate 606. A first slide groove 101 is provided on the base plate 1, and the first sliding plate 601 is slidably installed on the base plate 1 through the first slide groove 101. A fixed plate 602 is fixedly installed on the first sliding plate 601. The number of fixed plates 602 is two and they are symmetrical to each other. A bidirectional screw rod 603 is rotatably installed between the fixed plates 602. A second slide groove 604 is provided on the first sliding plate 601. The second sliding plate 605 is slidably installed on the first sliding plate 601 through the second slide groove 604. A second sliding plate 605 is installed on the bidirectional screw rod 603. The second sliding plate 605 and the bidirectional screw rod 603 are threadedly matched, and a V-shaped plate 606 is fixedly installed on the second sliding plate 605.

[0040] When fixing the pipe fitting, one end of the pipe fitting is placed between the two V-shaped plates 606, and the bidirectional screw rod 603 is rotated to drive the second sliding plate 605 to move so that the outer wall of the steel pipe is clamped by the two V-shaped plates 606; the outer wall of the pipe fitting can be effectively fixed by the set clamping mechanism 6, so as not to affect the grinding of the inner wall of the pipe fitting, and the use of the V-shaped plate 606 to clamp and fix the pipe fitting can effectively ensure the fixing effect of the pipe fitting and prevent the inner wall of the pipe fitting from relative rotation during grinding.

[0041] like Figure 4As shown, a telescopic mechanism 7 is installed in the telescopic slot 407, and the telescopic mechanism 7 includes a first gear 701, a first telescopic threaded rod 702, a first telescopic rack 703, a first synchronous ring 704, and a first synchronous threaded rod 705. The first gear 701 is movably installed at the bottom of the telescopic slot 407, and the first telescopic threaded rod 702 is fixedly installed on the upper surface of the first gear 701. The first telescopic threaded rod 702 is threadedly matched with the grinding sliding block 501, and the first telescopic rack 703 is slidably installed at the bottom of the telescopic slot 407. The first telescopic rack 703 is meshed with the first gear 701, and the left end of the first telescopic rack 703 on each rotating base 4 is fixedly installed with the first synchronous ring 704. The first synchronous threaded rod 705 is rotatably installed on the rotating base 4, and the first synchronous threaded rod 705 and the first synchronous ring 704 are threadedly matched and penetrate the first synchronous ring 704.

[0042] The first synchronous threaded rod 705 is rotated to move the first telescopic rack 703 through the first synchronous ring 704 , the first telescopic rack 703 drives the first telescopic threaded rod 702 to rotate through the first gear 701 , and the first telescopic threaded rod 702 drives the grinding sliding block 501 to slide radially along the rotating base 4 .

[0043] like Fig.11 As shown, a supporting mechanism 8 is installed on the upper surface of the base plate 1, and the supporting mechanism 8 includes a supporting installation groove 801, a second gear 802, a second telescopic threaded rod 803, a second telescopic rack 804, a supporting plate 805, and a limiting plate 806. A supporting installation groove 801 is opened on the upper surface of the base plate 1, and a second gear 802 is rotatably installed in the supporting installation groove 801, and a second telescopic threaded rod 803 is fixedly installed on the second gear 802. A second telescopic rack 803 is slidably installed at the bottom of the supporting installation groove 801, and the second telescopic rack 803 is meshed with the second gear 802 and passes through the support plate 2. A supporting plate 805 is installed on the second telescopic threaded rod 803, and the supporting plate 805 and the second telescopic threaded rod 803 are threadedly matched. A limiting plate 806 is fixedly installed on one side of the base plate 1, and the limiting plate 806 and the supporting plate 805 are slidably matched.

[0044] The second gear 802 is driven to rotate by moving the second telescopic rack 804, and the second gear 802 is adjusted to move up and down by rotating the second telescopic threaded rod 803. If only the clamping mechanism 6 is used to clamp the pipe, unstable clamping may occur. Therefore, a supporting mechanism 8 is provided to support the pipe so that the pipe can be stably fixed and clamped.

[0045] like Figure 4 and Figure 5As shown, another rotating base 4 is plugged into the left end of the rotating base 4, and the first positioning rod 401 on the rotating base 4 located at the right end of the two rotating bases 4 is installed in the third positioning hole 403 located on the left rotating base 4, and a plurality of movable limiting rods 408 are fixedly installed on the left side of the rotating base 4, and a second synchronous ring 409 is slidably installed on the movable limiting rod 408 on the same rotating base 4, and a second synchronous threaded rod 410 is rotatably installed on the rotating base 4, and the second synchronous threaded rod 410 penetrates the second synchronous ring 409, and the second synchronous ring 409 and the second synchronous threaded rod 410 are threadedly matched, and a limiting block 411 is fixedly installed on the second synchronous ring 409.

[0046] like Figure 5 As shown, an adjustment mechanism 9 is installed in the U-shaped mounting frame 518, and the adjustment mechanism 9 includes an adjustment gear 901, an adjustment threaded rod 902, and an adjustment rack 903. The adjustment gear 901 is rotatably installed at the bottom of the U-shaped mounting frame 518, and the adjustment threaded rod 902 is fixedly installed on the adjustment gear 901. An adjustment rack 903 is slidably installed at the bottom of the U-shaped mounting frame 518, and the adjustment rack 903 is meshed with the adjustment gear 901, and the cleaning sliding block 519 is threadedly matched with the adjustment threaded rod 902.

[0047] like Figure 2 As shown, the first sliding plate 601 is equipped with evenly distributed air pumps 10 .

[0048] Working principle: manually install the unpolished and cleaned pipe fittings on the clamping mechanism 6, adjust the positions of the supporting plate 805 and the polishing and cleaning mechanism 5 in the supporting mechanism 8 according to the outer diameter of the pipe fitting, then put the pipe fitting on the polishing and cleaning mechanism 5, turn on the rotating motor 306, and the rotating motor 306 drives the rotating base 4 to rotate through the rotating mechanism 3, and its polishing and cleaning mechanism 5 cleans and polishes the inner wall of the pipe fitting. During the polishing process, the first sliding plate 601 reciprocates radially on the bottom plate 1 through the first sliding groove 101, so that all parts of the inner wall of the pipe fitting can be fully polished and cleaned. A number of air pumps 10 are installed on the first sliding plate 601, and the metal chips polished off are blown out by the air pump 10. After the polishing and cleaning is completed, each mechanism is reset, and then the polished and cleaned pipe fittings are manually taken out.

[0049] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A metal pipe intelligent processing robot, comprising a horizontal base plate (1), characterized in that: A vertical support plate (2) is fixedly installed on the right side of the upper surface of the bottom plate (1), and a rotating mechanism (3) is installed on the support plate (2). The rotating mechanism (3) comprises a first rotating rod (301), a first positioning hole (302), a first mounting plate (303), a first limiting ring (304), a first limiting rod (305), and a rotating motor (306). The first rotating rod (301) is rotatably installed on the left side of the support plate (2). The left end surface of the first rotating rod (301) is provided with evenly distributed first positioning holes (302). The first mounting plate (303) is provided with a first positioning hole (302). 3) are evenly mounted on the first rotating rod (301) and are located outside the first positioning hole (302); the first mounting plate (303) corresponds to the number of the first positioning holes (302); the first limiting ring (304) is fixedly mounted on the first mounting plate (303); the first limiting rod (305) is slidably mounted in the first limiting ring (304) and radially penetrates the first positioning hole (302); a rotating motor (306) is mounted on the right side of the support plate (2) through a motor frame; and the output end of the rotating motor (306) is connected to the first rotating rod (301); A rotating base (4) is rotatably mounted on the left end of the first rotating rod (301); a uniformly distributed first positioning rod (401) is fixedly mounted on the right end surface of the rotating base (4); a second positioning hole (402) is provided on the first positioning rod (401); a uniformly distributed third positioning hole (403) is provided on the left end surface of the rotating base (4); the number of the third positioning holes (403) corresponds to the number of the first positioning rods (401); a second mounting plate (404) is uniformly mounted on the rotating base (4); a second limiting ring (405) is fixedly mounted on the second mounting plate (404); a second limiting rod (406) is slidably mounted in the second limiting ring (405); and the second limiting rod (406) radially penetrates the third positioning hole (403); The first positioning rods (401) evenly distributed on the right end surface of the rotating base (4) are inserted into the first positioning holes (302) in the rotating mechanism (3), and the first limiting rods (305) radially penetrate the second positioning holes (402), so that the rotating base (4) and the rotating mechanism (3) are plugged together; The rotating base (4) is provided with a grinding and cleaning mechanism (5), the grinding and cleaning mechanism (5) comprising a grinding sliding block (501), a third mounting plate (502), a second rotating rod (503), a ratchet (504), a positioning pin (505), a ratchet pawl (506), a third rotating rod (507), a rotating roller (508), a mounting groove (509), a connecting rod (510), a pressing block (511), a limiting gear (512), a mounting frame (513), a sleeve (514), a limiting spring (515), a sliding block (516), a limiting strip (517), a U-shaped mounting frame (518), and a cleaning sliding block (519). A telescopic groove (501) is provided on the surface of the rotating base (4). 407), the number of telescopic slots (407) is four, a grinding sliding block (501) is slidably installed in the telescopic slot (407) and slides radially along the rotating base 4, and a third mounting plate (502) is installed on both sides of the grinding sliding block (501). A second rotating rod (503) is rotatably installed between the third mounting plates (502) and on one side of the grinding sliding block (501), and a ratchet (504) is fixedly installed on the right end of the second rotating rod (503). A ratchet (506) is rotatably installed on the side wall of the third mounting plate (502) above the ratchet (504) through a positioning pin (505). The third mounting plate ( A third rotating rod (507) is installed between the second rotating plate (502) and on the other side of the grinding sliding block (501), a rotating roller (508) is installed on the third rotating rod (507), the rotating roller (508) and the second rotating rod (503) are both provided with a mounting groove (509), a connecting rod (510) is installed in the mounting groove (509), a pressing block (511) is rotatably installed on the connecting rod (510), a limiting gear (512) is fixedly installed on one side of the pressing block (511), a mounting frame (513) is installed on the third mounting plate (502) above the limiting gear (512), the mounting frame (513) A sleeve (514) is installed on the lower surface of the frame (513), a limit spring (515) is installed on the inner surface of the sleeve (514), a slider (516) is installed inside the sleeve (514) at the lower end of the limit spring (515), a limit bar (517) is installed on the lower surface of the slider (516), and the limit bar (517) cooperates with the limit gear (512), and a U-shaped mounting frame (518) is fixedly installed between two adjacent third mounting plates (502) along the circumferential direction of the circumferential outer wall of the rotating base (4), and a cleaning sliding block (519) is slidably installed inside the U-shaped mounting frame (518); The two ends of the sandpaper in the length direction are respectively pressed under the pressing blocks (511) located on both sides of the grinding sliding block (501). One end of the sandpaper is rotated by the ratchet (504), driving the sandpaper to be wound around the second rotating rod (503). Subsequently, the retraction and extension of the grinding sandpaper can be controlled by the ratchet (506). The other end of the sandpaper is wound around the rotating roller (508). The retraction and extension of the grinding sandpaper is controlled by limiting the limit gear (512) by the limit bar (517). When the sandpaper needs to be replaced, the position of the ratchet (506) and the limit bar (517) is adjusted to rotate the ratchet (504) and the limit gear (512) to achieve tightening and adjustment, thereby moving the grinding surface of the sandpaper.

2. According to claim 1, a metal pipe intelligent processing robot is characterized in that: A clamping mechanism (6) is slidably mounted on the upper surface of the base plate (1), and the clamping mechanism (6) comprises a first sliding plate (601), a fixed plate (602), a bidirectional screw rod (603), a second sliding groove (604), a second sliding plate (605), and a V-shaped plate (606). A first sliding groove 101 is provided on the base plate (1), and the first sliding plate (601) is slidably mounted on the base plate (1) through the first sliding groove 101. A fixed plate (602) is fixedly mounted on the first sliding plate (601), and the fixed plate (602) is provided with a plurality of There are two bidirectional screw rods (603) rotatably installed between the fixed plates (602), a second slide groove (604) is provided on the first sliding plate (601), the second sliding plate (605) is slidably installed on the first sliding plate (601) through the second slide groove (604), a second sliding plate (605) is installed on the bidirectional screw rod (603), the second sliding plate (605) and the bidirectional screw rod (603) are threadedly matched, and a V-shaped plate (606) is fixedly installed on the second sliding plate (605).

3. The intelligent metal pipe processing robot according to claim 1, characterized in that: The telescopic groove (407) is equipped with a telescopic mechanism (7), and the telescopic mechanism (7) includes a first gear (701), a first telescopic threaded rod (702), a first telescopic rack (703), a first synchronous ring (704), and a first synchronous threaded rod (705). The first gear (701) is movably installed at the bottom of the telescopic groove (407), and the first telescopic threaded rod (702) is fixedly installed on the upper surface of the first gear (701). The first telescopic threaded rod (702) and the grinding sliding block (501) are connected by The telescopic groove (407) is threadedly fitted with a first telescopic rack (703) which is slidably mounted at the bottom thereof. The first telescopic rack (703) is meshed with the first gear (701). The left end of each of the first telescopic racks (703) on the rotating base (4) is fixedly fitted with a first synchronization ring (704). The first synchronization threaded rod (705) is rotatably mounted on the rotating base (4). The first synchronization threaded rod (705) and the first synchronization ring (704) are threadedly fitted and penetrate the first synchronization ring (704).

4. The intelligent metal pipe processing robot according to claim 1, characterized in that: The upper surface of the base plate (1) is provided with a supporting mechanism (8), the supporting mechanism (8) comprising a supporting installation groove (801), a second gear (802), a second telescopic threaded rod (803), a second telescopic rack (804), a supporting plate (805), and a limiting plate (806). The upper surface of the base plate (1) is provided with a supporting installation groove (801), a second gear (802) is rotatably installed in the supporting installation groove (801), and a second gear (802) is fixed on the second gear (802). A second telescopic threaded rod (803) is installed, and a second telescopic rack (804) is slidably installed at the bottom of the supporting installation groove (801). The second telescopic rack (804) is meshed with the second gear (802) and penetrates the support plate (2). A supporting plate (805) is installed on the second telescopic threaded rod (803). The supporting plate (805) and the second telescopic threaded rod (803) are threadedly matched. A limiting plate (806) is fixedly installed on one side of the bottom plate (1), and the limiting plate (806) and the supporting plate (805) are slidably matched.

5. The intelligent metal pipe processing robot according to claim 1, characterized in that: The left end of the rotating base (4) is plugged with another rotating base (4), and the first positioning rod (401) on the rotating base (4) located at the right end of the two rotating bases (4) is installed in the third positioning hole (403) located on the left rotating base (4), and a plurality of movable limit rods (408) are fixedly installed on the left side of the rotating base (4), and a second synchronous ring (409) is slidably installed on the movable limit rod (408) on the same rotating base (4), and a second synchronous threaded rod (410) is rotatably installed on the rotating base (4), and the second synchronous threaded rod (410) passes through the second synchronous ring (409), and the second synchronous ring (409) and the second synchronous threaded rod (410) are threadedly matched, and a limiting block (411) is fixedly installed on the second synchronous ring (409).

6. The metal pipe intelligent processing robot according to claim 1, characterized in that: An adjustment mechanism (9) is installed in the U-shaped mounting frame (518), and the adjustment mechanism (9) includes an adjustment gear (901), an adjustment threaded rod (902), and an adjustment rack (903). The bottom of the U-shaped mounting frame (518) is rotatably installed with an adjustment gear (901), and the adjustment threaded rod (902) is fixedly installed on the adjustment gear (901). The bottom of the U-shaped mounting frame (518) is slidably installed with an adjustment rack (903), and the adjustment rack (903) and the adjustment gear (901) are meshed with each other. The cleaning sliding block (519) and the adjustment threaded rod (902) are threadedly matched.

7. The metal pipe intelligent processing robot according to claim 2, characterized in that: The first sliding plate (601) is equipped with evenly distributed air pumps (10).

Citation Information

Patent Citations

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