Eco-friendly paving stone soaking equipment and production process thereof

Abstract

The present invention discloses an ecological paving stone soaking device and a production process thereof, comprising a soaking pool, a lifting plate is installed on the top surface of the soaking pool, a hydraulic cylinder is installed on both sides of the soaking pool near the front end and the rear end, a telescopic rod is installed on the top surface of the hydraulic cylinder near the middle, a plurality of supporting plates are installed on the bottom surface of the lifting plate, a plurality of bottom plates are installed between the plurality of supporting plates, and a retaining net is installed on the outer side of the plurality of supporting plates; the present invention has the function of automatically separating the ecological paving stones from the soaking pool, which is convenient for the staff to take the ecological paving stones out of the soaking pool, and at the same time, has the function of separation, which avoids the ecological paving stones colliding with each other and causing damage to the edges and corners when the ecological paving stones are stacked together, and realizes the function of waste heat recovery and utilization in the process of producing the ecological paving stones, avoids the waste of energy, and realizes the function of energy saving and environmental protection.

Description

Technical Field

[0001] The invention relates to the field of eco-friendly paving stone production, and in particular to an eco-friendly paving stone soaking device, a production process and a use method thereof. Background Art

[0002] Ecological paving stones have the advantages of being beautiful, fashionable, environmentally friendly, anti-aging and non-deformable. They can be widely used in guardrail projects such as municipal administration, water conservancy, parks, traffic bridges, etc. After the ecological paving stones are produced, they are soaked in ecological paving stone soaking equipment to increase the toughness of the ecological paving stones.

[0003] The existing ecological paving stone soaking equipment has certain drawbacks when in use. When in use, the existing ecological paving stone soaking equipment does not have the function of automatically separating the ecological paving stones from the soaking pool, which makes it inconvenient for the staff to take the ecological paving stones out of the soaking pool. At the same time, it does not have the function of separation. When the ecological paving stones are stacked together, the ecological paving stones collide with each other and easily cause damage to the corners. In the process of producing ecological paving stones, it does not have the function of waste heat recovery and utilization, resulting in energy waste, which has a certain impact on actual use. Summary of the invention

[0004] The purpose of the present invention is to provide an ecological floor paving stone soaking equipment and a production process thereof, which solves the problems that the existing ecological floor paving stone soaking equipment and its production process are inconvenient to move the ecological floor paving stone soaking equipment and its production process when in use, and it is not easy to retract the pull rod, which easily takes up a large amount of space; the existing ecological floor paving stone soaking equipment and its production process do not have the ability to carry tools when in use, and it is not easy to find tools to repair the device when the device fails; the existing ecological floor paving stone soaking equipment and its production process are not stably connected to the line when in use, and when the device is moved, it is easy to cause the line to fall off from the device.

[0005] The purpose of the present invention can be achieved by the following technical solutions:

[0006] A kind of ecological paving stone soaking equipment and its production process, including a soaking pool, the top surface of the soaking pool is installed with a lifting plate, both sides of the soaking pool are installed with a hydraulic cylinder near the front end and the rear end, the top surface of the hydraulic cylinder is installed with a telescopic rod near the middle, the bottom surface of the lifting plate is installed with a plurality of support plates, a plurality of bottom plates are installed between the plurality of support plates, a plurality of support plates are installed with a blocking net on the outside, two card slots are provided on the support plate, and two layering mechanisms are installed between the plurality of support plates.

[0007] As a further solution of the present invention, the stratified mechanism includes several horizontal plates, two reinforcement plates are installed between the horizontal plates, a layer net is installed between the horizontal plates and the reinforcement plates, and a slide groove is opened at both ends of the horizontal plates and the reinforcement plates, and an insert plate and a push plate are installed in the slide groove.

[0008] As a further solution of the present invention, the telescopic rod is fixedly connected to the lifting plate, the telescopic rod and the hydraulic cylinder are movably arranged, four groups of support plates corresponding to each other are installed on both sides of the bottom surface of the lifting plate, and two groups of support plates corresponding to each other are installed at the front end and rear end of the bottom surface of the lifting plate.

[0009] As a further solution of the present invention, the lifting plate, support plate, bottom plate and baffle are all movably arranged with the soaking pool, the width of the lifting plate is greater than the width of the soaking pool, and the length of the lifting plate is consistent with the length of the soaking pool.

[0010] As a further solution of the present invention, the transverse plate and the reinforcement plate are respectively located between two support plates, and both the transverse plate and the reinforcement plate are clamped on the support plates by inserting plates and pushing plates, and the layer nets, transverse plates and reinforcement plates are movably arranged with the support plates.

[0011] As a further solution of the present invention, the slide groove is L-shaped, the push plate protrudes from the top surface of the slide groove, the insert plate is located in the card slot, and the push plate and the insert plate are movably arranged with the slide groove and the card slot.

[0012] As a further solution of the present invention, a production process of an ecologically simulated paving stone soaking device is provided, and the specific process of the production process is as follows:

[0013] Process 1: Raw materials enter the warehouse, and are sampled, trial-fired, tested for physical properties, and chemically analyzed. Samples are taken from the newly entered raw materials, and the moisture content of the samples is tested. The samples are milled, biscuited, and trial-fired. The physical properties of the sample cakes after trial firing, such as whiteness, strength, and water absorption, are tested. At the same time, part of the powder is extracted for chemical analysis to test whether the content of various chemical components in the raw materials meets the factory's process and technical requirements;

[0014] Process 2: Weigh and prepare the corresponding raw materials according to the process formula, then add the prepared raw materials into the ball mill to grind into slurry, put the ball-milled slurry into the slurry pool, screen and remove iron, and transport the homogenized slurry to the spray tower through high-pressure atomization, and dry it into powder particles through the hot air provided by the hot air furnace. The powder from the spray tower is transported to the silo for aging;

[0015] Process 3: The prepared powder is fed into the press process. After passing through the mold, a certain pressure is applied to the powder to press the powder into a brick.

[0016] Process 4: Drying is to evaporate the free water in the bricks, which can improve the strength of the bricks and reduce the damage to the bricks, and prevent waste products from entering the printing and firing processes, causing unnecessary losses;

[0017] Process 5: The bricks must be coated with base slurry before entering the kiln, and then calcined at high temperature. Generally, the high firing temperature does not exceed ℃. During the firing process of ecological paving stones, the heat dissipated in the kiln is too wasteful. The waste heat recovery equipment is used to collect the heat, and the collected heat is transferred to the process to dry the bricks, so as to realize the recycling of waste heat.

[0018] Process 6: In the edging process, the size and diagonal of the eco-friendly paving stones are strictly regulated, requiring very high precision and high technical requirements for operators. In the polishing process, the grinding blocks used for polishing are arranged from coarse to fine, and the milled eco-friendly paving stone surface is gradually ground into a glossy surface that presents the original texture of the brick blank;

[0019] Process seven: Grading is a very important link and a key part of controlling product quality. A quality supervision mechanism is set up to control the product quality before leaving the factory. The moisture on the surface of the ecological paving stones and the bottom of the bricks is air-dried to facilitate waxing and grading and selection of the finished products.

[0020] Beneficial effects of the present invention:

[0021] The present invention drives the telescopic rod to operate through a hydraulic cylinder to lift the lifting plate, and the lifting plate drives the supporting plate and the bottom plate to separate from the immersion pool, so that the ecological paving stones separate from the immersion pool, and the equipment has the function of automatically separating the ecological paving stones from the immersion pool, which is convenient for the staff to take the ecological paving stones out of the immersion pool. At the same time, the stratification mechanism is used to perform stratification, and the ecological paving stones that need to be soaked are isolated layer by layer, so that the equipment has the function of separation, and the ecological paving stones are prevented from colliding with each other and causing damage to the corners when they are stacked together. In the process of producing the ecological paving stones, the function of waste heat recovery and utilization is realized, thereby avoiding energy waste and realizing the function of energy saving and environmental protection. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the overall structure of an ecological paving stone soaking device and its production process according to the present invention;

[0023] Figure 2 It is a structural schematic diagram of a lifting plate and its components in an ecological paving stone soaking device and a production process thereof of the present invention;

[0024] Figure 3 This is a structural disassembly diagram of a layering mechanism and a soaking pool and its components in an ecological paving stone soaking device and a production process thereof according to the present invention;

[0025] Figure 4 This is a structural breakdown diagram of a layered mechanism in an ecological paving stone soaking device and a production process thereof according to the present invention;

[0026] Figure 5 The present invention is a process flow chart of an ecological paving stone soaking device and its production process.

[0027] In the figure: 1. Soaking pool; 2. Lifting plate; 3. Hydraulic cylinder; 4. Telescopic rod; 5. Support plate; 6. Bottom plate; 7. Slot; 8. Block net; 9. Layering mechanism; 10. Horizontal plate; 11. Reinforcement plate; 12. Layer net; 13. Slide; 14. Insert plate; 15. Push plate. DETAILED DESCRIPTION

[0028] The technical solution of the present invention will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0029] See also Figure 1-5 As shown, an ecological paving stone soaking equipment and its production process include a soaking pool 1, a lifting plate 2 is installed on the top surface of the soaking pool 1, a hydraulic cylinder 3 is installed on both sides of the soaking pool 1 near the front end and the rear end, a telescopic rod 4 is installed on the top surface of the hydraulic cylinder 3 near the middle, a plurality of support plates 5 are installed on the bottom surface of the lifting plate 2, a plurality of bottom plates 6 are installed between the plurality of support plates 5, a retaining net 8 is installed on the outer side of the plurality of support plates 5, two card slots 7 are provided on the support plate 5, and two layering mechanisms 9 are installed between the plurality of support plates 5.

[0030] In this embodiment, in order to realize the protection function of the ecological paving stone, a layering mechanism 9 is set, which includes a plurality of horizontal plates 10, two reinforcing plates 11 are installed between the horizontal plates 10, a layer net 12 is installed between the horizontal plates 10 and the reinforcing plates 11, and a slide groove 13 is provided at both ends of the horizontal plates 10 and the reinforcing plates 11, and an insert plate 14 and a push plate 15 are installed in the slide groove 13.

[0031] In this embodiment, in order to realize the function of automating the separation of the ecological paving stones from the immersion pool 1, the telescopic rod 4 is fixedly connected to the lifting plate 2, and the telescopic rod 4 and the hydraulic cylinder 3 are movably arranged. Four groups of supporting plates 5 corresponding to each other are installed on both sides of the bottom surface of the lifting plate 2, and two groups of supporting plates 5 corresponding to each other are installed at the front end and the rear end of the bottom of the lifting plate 2.

[0032] In this embodiment, in order to ensure that the ecological paving stones can be separated from the soaking pool 1, the lifting plate 2, the support plate 5, the bottom plate 6 and the baffle 8 are all movably arranged with the soaking pool 1, the width of the lifting plate 2 is greater than the width of the soaking pool 1, and the length of the lifting plate 2 is consistent with the length of the soaking pool 1.

[0033] In this embodiment, in order to ensure the stability of the layered structure 9, the transverse plate 10 and the reinforcement plate 11 are respectively located between the two support plates 5, and the transverse plate 10 and the reinforcement plate 11 are clamped on the support plate 5 by the insert plate 14 and the push plate 15, and the layer net 12, the transverse plate 10 and the reinforcement plate 11 are all movably arranged with the support plate 5.

[0034] In this embodiment, in order to clamp the stratification mechanism 9 on the support plate 5, the slide groove 13 is set in an L shape, the push plate 15 protrudes from the top surface of the slide groove 13, the insert plate 14 is located in the card slot 7, and the push plate 15 and the insert plate 14 are both movably arranged with the slide groove 13 and the card slot 7.

[0035] A production process of an ecologically simulated paving stone soaking device, the specific process of the production process is as follows:

[0036] Process 1: Raw materials enter the warehouse, and are sampled, trial-fired, tested for physical properties, and chemically analyzed. Samples are taken from the newly entered raw materials, and the moisture content of the samples is tested. The samples are milled, biscuited, and trial-fired. The physical properties of the sample cakes after trial firing, such as whiteness, strength, and water absorption, are tested. At the same time, part of the powder is extracted for chemical analysis to test whether the content of various chemical components in the raw materials meets the factory's process and technical requirements;

[0037] Process 2: Weigh and prepare the corresponding raw materials according to the process formula, then add the prepared raw materials into the ball mill to grind into slurry, put the ball-milled slurry into the slurry pool, screen and remove iron, and transport the homogenized slurry to the spray tower through high-pressure atomization, and dry it into powder particles through the hot air provided by the hot air furnace. The powder from the spray tower is transported to the silo for aging;

[0038] Process 3: The prepared powder is fed into the press process. After passing through the mold, a certain pressure is applied to the powder to press the powder into a brick;

[0039] Process 4: Drying is to evaporate the free water in the bricks, which can improve the strength of the bricks and reduce the damage to the bricks, and prevent waste products from entering the printing and firing processes, causing unnecessary losses;

[0040] Process 5: Before entering the kiln, the bricks must be coated with base slurry and then calcined at high temperature. Generally, the high firing temperature does not exceed 1250℃. In the process of firing ecological paving stones, the heat dissipated in the kiln is too wasteful. The waste heat recovery equipment is used to collect the heat, and the collected heat is transferred to the process to dry the bricks, so as to realize the recycling of waste heat.

[0041] Process 6: In the edging process, the size and diagonal of the eco-friendly paving stones are strictly regulated, requiring very high precision and high technical requirements for operators. In the polishing process, the grinding blocks used for polishing are arranged from coarse to fine, and the milled eco-friendly paving stone surface is gradually ground into a glossy surface that presents the original texture of the brick blank;

[0042] Process seven: Grading is a very important link and a key part of controlling product quality. A quality supervision mechanism is set up to control the product quality before leaving the factory. The moisture on the surface of the ecological paving stones and the bottom of the bricks is air-dried to facilitate waxing and grading and selection of the finished products.

[0043] The present invention discloses an eco-friendly floor paving soaking device and a production process thereof. When in use, first, the produced eco-friendly floor paving stones are stacked on the bottom plate 6. After the eco-friendly floor paving stones are stacked on the bottom plate 6, the layering mechanism 9 is placed between the support plates 5, the push plate 15 is pushed in the slide groove 13, the insert plate 14 is pushed into the card slot 7, the cross plate 10 and the reinforcement plate 11 are clamped on the support plate 5, the eco-friendly floor paving stones are placed on the layering mechanism 9, another group of layering mechanisms 9 are sequentially installed between the support plates 5, and soaking water is injected into the soaking pool 1, so that the soaking water passes through the barrier net 8 and the layer net 1. 2 overflows the ecological paving stone, so that the ecological paving stone can be immersed in the immersion pool 1. After the immersion of the ecological paving stone is completed, the hydraulic cylinder 3 is started, and the hydraulic cylinder 3 drives the telescopic rod 4 to operate, and the lifting plate 2 is lifted up, and the lifting plate 2 drives the support plate 5 and the bottom plate 6 to separate from the immersion pool 1. Now the ecological paving stone is taken out from the uppermost layering mechanism 9, and the push plate 15 is moved, and the push plate 15 drives the inserting plate 14 to separate from the card slot 7, and the layering mechanism 9 is taken out from between the support plates 5, and the ecological paving stone is taken out from the layering mechanism 9 and the bottom plate 6 in turn, and the immersion of the ecological paving stone is completed.

[0044] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. An ecological paving stone soaking device, characterized in that: The invention comprises a soaking tank (1), wherein a lifting plate (2) is installed on the top surface of the soaking tank (1), a hydraulic cylinder (3) is installed on both sides of the soaking tank (1) near the front end and the rear end, a telescopic rod (4) is installed near the middle of the top surface of the hydraulic cylinder (3), a plurality of support plates (5) are installed on the bottom surface of the lifting plate (2), a plurality of bottom plates (6) are installed between the plurality of support plates (5), a retaining net (8) is installed on the outer side of the plurality of support plates (5), two card slots (7) are provided on the support plate (5), and two layering mechanisms (9) are installed between the plurality of support plates (5); The layering mechanism (9) comprises a plurality of transverse plates (10), two reinforcing plates (11) are installed between the plurality of transverse plates (10), a layer net (12) is installed between the transverse plates (10) and the reinforcing plates (11), a slide groove (13) is provided at both ends of the transverse plates (10) and the reinforcing plates (11), and an inserting plate (14) and a pushing plate (15) are installed in the slide groove (13); The telescopic rod (4) is fixedly connected to the lifting plate (2), the telescopic rod (4) and the hydraulic cylinder (3) are movably arranged, four groups of supporting plates (5) corresponding to each other are installed on both sides of the bottom surface of the lifting plate (2), and two groups of supporting plates (5) corresponding to each other are installed at the front end and the rear end of the bottom surface of the lifting plate (2); The lifting plate (2), the supporting plate (5), the bottom plate (6) and the blocking net (8) are all movably arranged with the soaking tank (1); the width of the lifting plate (2) is greater than the width of the soaking tank (1); and the length of the lifting plate (2) is consistent with the length of the soaking tank (1); The transverse plate (10) and the reinforcing plate (11) are respectively located between the two supporting plates (5); the transverse plate (10) and the reinforcing plate (11) are both clamped on the supporting plates (5) through the inserting plate (14) and the pushing plate (15); the layer net (12), the transverse plate (10) and the reinforcing plate (11) are all movably arranged with the supporting plates (5); The slide groove (13) is arranged in an L shape, the push plate (15) protrudes from the top surface of the slide groove (13), the insert plate (14) is located in the card slot (7), and the push plate (15) and the insert plate (14) are movably arranged with the slide groove (13) and the card slot (7); The method for using the ecologically simulated paving stone soaking device comprises the following steps: Step 1: Raw materials enter the warehouse, and sampling, cake making and trial burning, physical property testing and chemical analysis are carried out. Samples of new raw materials entering the warehouse are taken, and the moisture content of the samples is tested. The samples are powdered, caked and trial burned, and the physical properties of the cakes after trial burning, such as whiteness, strength, and water absorption, are tested. At the same time, part of the powder is extracted for chemical analysis to test whether the content of various chemical components in the raw materials meets the factory's process and technical requirements; Step 2: Weigh and prepare the corresponding raw materials according to the process formula, then add the prepared raw materials into the ball mill to grind into slurry, put the ball-milled slurry into a slurry pool, screen and remove iron, and transport the homogenized slurry to the spray tower through high-pressure atomization, and dry it into powder particles through hot air provided by the hot air furnace. The powder from the spray tower is transported to the silo for aging; Step 3: Send the prepared powder into the press process, and after passing through the mold, apply a certain pressure to the powder to press the powder into a brick; Step 4: Drying is to evaporate the free water in the bricks, which can improve the strength of the bricks and reduce the damage to the bricks, and prevent waste products from entering the printing and firing processes, causing unnecessary losses; Step 5: Before entering the kiln, the bricks must be coated with base slurry and then calcined at high temperature. Generally, the high firing temperature does not exceed 1250°C. In the process of firing ecological paving stones, the heat dissipated in the kiln is too wasteful. The waste heat recovery equipment is used to collect the heat, and the collected heat is transferred to the process to dry the bricks, so as to realize the recycling of waste heat. Step 6: In the edge grinding process, the size and diagonal of the eco-friendly paving stones are strictly regulated, requiring very high precision and high technical requirements for operators. Entering the polishing process, the grinding blocks used for polishing are arranged from coarse to fine, and the milled eco-friendly paving stone surface is gradually ground into a glossy surface that presents the original texture of the brick blank; Step 7: Grading is a very important link and a key part of controlling product quality. A quality supervision mechanism is set up to control product quality before leaving the factory. The moisture on the surface of the ecological paving stones and the bottom of the bricks is air-dried to facilitate waxing and grading and selection of finished products.

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