A battery packaging film laying device and method
By using the combination of heating components and opening components in the film laying device of the photovoltaic cell module, the accurate opening of the adhesive film is achieved, and the problems of glue deficiency and battery spacing dislocation caused by the film opening in the prior art are solved. And improves production efficiency.
Patent Information
- Application Number
- CN202211098807.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-09-09
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2042-09-09
Smart Images

Figure CN115332395B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of photovoltaic cells, and in particular to a device and method for laying a cell packaging adhesive film. Background Art
[0002] At present, conventional photovoltaic cells on the market are composed of five layers: glass substrate, adhesive film, battery cell, adhesive film and backplane. The manufacturing process is usually to stack these five layers through a laying process during the production process, and then perform a lamination process. The adhesive film fixes the glass substrate, battery cell and backplane together.
[0003] When photovoltaic modules are stacked, a layer of EVA (ethylene-vinyl acetate copolymer) film is first covered on the back of the battery, and then a backplane is covered. Since the busbar on the battery needs to be led out, an opening needs to be cut on the EVA film so that the lead-out wire of the busbar can pass through the opening from the bottom of the EVA film to the top. With the advancement of technology, more and more mechanization is preferred. When automatic laying equipment is used, the equipment first places the glass plate on the workbench, then lays a layer of film on the workbench, lays the battery on the film, and then lays a layer of film on the battery, and then makes a hole in the film on the top of the battery, and the backplane is laid on the EVA film. Usually, two operators lift the two ends of the entire EVA film, drill holes at the corresponding positions, and then pass the lead-out wires through the opening position, and then cover the backplane. Such openings are prone to glue shortages; at the same time, if the above method is used to directly pull the EVA film back and forth on the surface of the battery array to make holes, it will cause abnormalities such as misalignment of the battery spacing, and even break the battery. Summary of the invention
[0004] The object of the present invention is to provide a device and method for laying a battery packaging adhesive film to solve the problems raised in the above background technology.
[0005] The present invention provides a laying device for battery packaging adhesive film, comprising a working box, a laying mechanism is arranged on the top of the working box, the laying mechanism comprises an adjusting component and a suction cup arranged in an array on the top of the inner cavity of the working box, a first cavity is arranged at the center of the bottom of the suction cup, four circular adsorption cavities are arranged in a circumferential array at the bottom of the suction cup, a plum blossom-shaped adsorption cavity is arranged on the periphery of the four circular adsorption cavities, a heating component is arranged on the top of the four circular adsorption cavities, the four circular adsorption cavities and the top of the plum blossom-shaped adsorption cavity are all connected to a negative pressure device and an inflation device, and the top of the first cavity is connected to the negative pressure device and the inflation device through a telescopic column. A fixed shaft is connected, a sealing block is provided at the bottom of the fixed shaft which is slidably sealed with the first cavity, an annular groove is provided on the circumferential side wall of the fixed shaft, four groups of opening components are provided in a circular array in the annular groove, the opening components include two symmetrically arranged sliders, the sliders are slidably connected with the annular groove, a pair of scissors is provided on the sliders, a reset spring is provided between the two scissors of each opening component, and an electromagnet is provided in the scissors; four accommodating cavities for accommodating the opening components are provided horizontally and in a circular array in the suction cup, and the accommodating cavities connect the first cavity with the circular adsorption cavity.
[0006] Preferably, a conveying mechanism is provided at the bottom of the working box, a feeding mechanism is provided inside the working box, a cutting mechanism is provided at the lower part of the feeding mechanism, the bottom of the adjusting component is connected to the top of the suction cup, the four circular adsorption cavities and the plum blossom-shaped adsorption top are provided with a solenoid valve and a connecting valve, the solenoid valve is connected to the negative pressure equipment through a connecting pipe, and the connecting valve is connected to the inflation equipment through a connecting pipe.
[0007] Preferably, a hydraulic telescopic cylinder is provided at the bottom of the working box, a moving wheel is provided at the bottom of the hydraulic telescopic cylinder, and a braking system is provided on the moving wheel.
[0008] Preferably, the conveying mechanism comprises a conveying frame which is symmetrically arranged on both sides, both ends of the conveying frame are rotatably connected to conveying wheels, the conveying wheels are transmission-connected to a conveyor belt, and the conveying wheels are driven by a stepping motor.
[0009] Preferably, the feeding mechanism includes two plug-in slots symmetrically opened on the side wall of the working box, plug-in blocks are plugged into the plug-in slots, a discharge shaft is movably connected between the two plug-in blocks, and a film roll is fixed on the discharge shaft; two feeding rollers are symmetrically arranged on the side wall of the working box on one side of the plug-in slot, and the feeding rollers are driven by a driving motor.
[0010] Preferably, the cutting mechanism includes a lead screw and a guide rod arranged on the side wall of the working box, the lead screw is driven by a driving motor, a connecting block is threadedly connected to the lead screw, a through hole is provided on the connecting block for sliding connection with the guide rod, a support plate is provided on the connecting block, a slide groove and a rotating hole are provided on the top of the support plate, a sliding plate is slidably connected in the slide groove, a rotating hole is provided on the top of the sliding plate, and rotating rollers are rotatably connected in the rotating holes, one of the rotating rollers is provided with an annular knife, and the other rotating roller is provided with an annular knife groove matching the annular knife; the sliding plate is connected to the inner wall of the slide groove by a pneumatic telescopic rod, and the rotating rollers are driven by a driving motor.
[0011] Preferably, the adjustment assembly includes cylinders arranged in an array on the top of the working box, the cylinders are rotatably connected to the top of the working box, a first electric telescopic rod is provided at the bottom of the cylinder, a second electric telescopic rod is vertically connected to the end of the first electric telescopic rod away from the cylinder, and the cylinders are connected to an output shaft of a rotating motor through a connecting shaft.
[0012] Preferably, both side walls at the top of each of the accommodating cavities are provided with rotation grooves for rotating the scissors, and the scissors are hinged to the slider via a hinge, and the hinge includes a first ear connected to the slider and a second ear connected to the scissors, the first ear and the second ear are movably connected via a pin, and a reset torsion spring is provided on the opposite side of the first ear and the second ear.
[0013] Preferably, a ferromagnetic layer is provided at the bottom of the fixed shaft.
[0014] The present invention also provides a method for laying a battery packaging film, comprising the following steps:
[0015] Step 1: Control the feeding mechanism to transport the glass plate with the battery sheet on the top to the laying position, then control the adjustment component far away from the row of adhesive films to adjust so that the suction cup approaches and contacts the feeding mechanism, and at the same time control the adjustment components to make way for the suction cup far away from the row of adhesive films to move toward the feeding mechanism, and then control the solenoid valve in the suction cup far away from the row of adhesive films to open so that the suction cup far away from the row of adhesive films adsorbs the adhesive film on the feeding mechanism, and then control the feeding mechanism to transport the adhesive film, and at the same time control the adjustment component far away from the row of adhesive films to drive the suction cup to move to the side far away from the feeding mechanism until the length of the adhesive film is the same as that of the laid photovoltaic cell;
[0016] Step 2, controlling the adjustment components corresponding to the remaining suction cups that are not adsorbed to the film to adjust so that the suction cups are in contact with the film, and then controlling the solenoid valves corresponding to the remaining suction cups that are not adsorbed to the film to open, so that the remaining suction cups that are not adsorbed to the film adsorb the film;
[0017] Step 3, controlling the cutting mechanism to cut the adhesive film, and then controlling all the adjusting components to adjust so that the adhesive film is aligned with the battery sheet and the glass plate on the feeding mechanism and laid on the top of the glass plate or the battery sheet;
[0018] Step 4: When it is necessary to open a hole in the adhesive film on the top of the battery cell, the electromagnetic valve corresponding to one of the suction cups is controlled to be closed, and the connecting valve is opened so that the suction cup no longer adsorbs the adhesive film, and then the adjusting component corresponding to the suction cup is controlled to adjust so that the suction cup moves to the location where the hole needs to be opened, and then the electromagnetic valve corresponding to the suction cup is opened again, and the connecting valve is closed so that the suction cup adsorbs the adhesive film, and at the same time, the heating component is controlled to heat, so that the adhesive film corresponding to the circular adsorption cavity is stretched and deformed under the action of negative pressure, and bulges upward, and then all the adjusting components are controlled to adjust so that the adhesive film is away from the battery cell by a preset distance, and then the heating component is closed;
[0019] Step 5, after cooling, two electromagnets in the same opening assembly are controlled to be energized and generate magnetic attraction, so that the scissors are brought close to each other and cut the rubber film protruding from the circular adsorption cavity under the action of the magnetic attraction, and then the electromagnets are controlled to be de-energized, and the scissors are reset under the action of the reset spring;
[0020] Step six: controlling the extension of the telescopic column to extend the sealing block, and under the action of the thrust, the uncut portion of the film at the bottom of the first cavity is cut.
[0021] Technical effects and advantages of the present invention:
[0022] 1. The present invention can perform hole drilling without directly drilling holes in the adhesive film to remove part of the adhesive film through the mutual cooperation between the heating component and the hole opening component, thereby achieving hole drilling without reducing the adhesive film, thereby avoiding the situation of cutting off part of the adhesive film by direct punching as in the prior art, resulting in glue shortage.
[0023] 2. The present invention achieves hole drilling in the adhesive film by the mutual cooperation between the heating component and the hole drilling component, so that there is no need to pull the adhesive film, thereby avoiding the abnormal situation such as misalignment of battery spacing caused by pulling the EVA adhesive film back and forth on the surface of the battery cell array to drill holes as in the prior art.
[0024] 3. By setting up a hole-opening component, the present invention can control the extension of the telescopic column to extend the scissors when the cutting component fails, so that the scissors replace the cutting mechanism to temporarily cut the film. In this way, during the period of maintenance after the cutting component is disassembled, the normal production of the device is not affected, thereby improving the production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1It is a schematic diagram of the overall structure of the present invention;
[0026] Figure 2 It is a schematic diagram of another angle of the three-dimensional structure of the present invention;
[0027] Figure 3 It is a schematic diagram of the connection of the transmission mechanism of the present invention;
[0028] Figure 4 It is a schematic diagram of the connection of the feeding mechanism of the present invention;
[0029] Figure 5 It is a schematic diagram of the connection of the cutting mechanism of the present invention;
[0030] Figure 6 This is a schematic diagram of the connection between the support plate and the sliding plate structure of the present invention;
[0031] Figure 7 This is a schematic diagram of the connection of the laying mechanism of the present invention;
[0032] Figure 8 This is a schematic diagram of the explosion of the suction cup parts of the present invention;
[0033] Fig. 9 This is a schematic diagram of the connection between the fixed shaft and the opening component structure of the present invention;
[0034] Fig.10 This is a schematic diagram of the connection between the slider and the cutter structure of the present invention;
[0035] Fig.11 is a cross-sectional view of the suction cup of the present invention;
[0036] Fig.12 For the present invention Fig.11 A schematic diagram of the structure enlargement of part A;
[0037] Fig.13 It is a schematic cross-sectional view of the suction cup of the present invention.
[0038] In the figure: 1, working box; 2, conveying mechanism; 201, conveying frame; 202, conveying wheel; 203, conveyor belt; 204, stepping motor; 3, feeding mechanism; 301, plug-in slot; 302, plug-in block; 303, unloading shaft; 304, feeding roller; 4, cutting mechanism; 401, lead screw; 402, connecting block; 403, guide rod; 404, supporting plate; 405, slide groove; 406, sliding plate; 407, rotating roller; 408, annular knife; 5, laying mechanism; 6, adjusting component; 601, cylinder; 602, first electric telescopic rod; 603, second electric Dynamic telescopic rod; 604, rotating motor; 7, suction cup; 701, first cavity; 702, circular adsorption cavity; 703, plum blossom-shaped adsorption cavity; 704, solenoid valve; 705, fixed shaft; 706, annular groove; 707, opening component; 7071, slider; 7072, scissors; 7073, reset spring; 7074, reset torsion spring; 7075, first ear; 7076, second ear; 708, accommodating cavity; 709, ferromagnetic layer; 710, telescopic column; 711, rotating groove; 712, sealing block; 8, hydraulic telescopic cylinder; 9, moving wheel. DETAILED DESCRIPTION
[0039] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0040] like Figure 1-Figure 13As shown, a laying device for battery packaging film includes a working box 1, a conveying mechanism 2 is provided at the bottom of the working box 1, a feeding mechanism 3 is provided in the working box 1, a cutting mechanism 4 is provided at the lower part of the feeding mechanism 3, a laying mechanism 5 is provided at the top of the working box 1, the laying mechanism 5 includes an adjusting component 6 and a suction cup 7 arranged in an array at the top of the inner cavity of the working box 1, the bottom of the adjusting component 6 is connected to the top of the suction cup 7, a first cavity 701 is provided at the center of the bottom of the suction cup 7, four circular adsorption cavities 702 are arranged in a circumferential array at the bottom of the suction cup 7, a plum blossom-shaped adsorption cavity 703 is provided on the periphery of the four circular adsorption cavities 702, a heating component is provided on the top of the four circular adsorption cavities 702, and a solenoid valve 704 and a connecting valve are provided on the top of the four circular adsorption cavities 702 and the plum blossom-shaped adsorption cavity 703, the solenoid valve 704 is connected to the negative pressure device through a connecting pipe, and the connecting valve is connected to the negative pressure device through a connecting pipe. The pipe is connected to the inflation device, the top of the first cavity 701 is connected to a fixed shaft 705 through a telescopic column 710, the bottom of the fixed shaft 705 is provided with a sealing block 712 which is slidably sealed and connected to the first cavity 701, the side wall of the fixed shaft 705 is provided with an annular groove 706, and four groups of opening components 707 are arranged in a circular array in the annular groove 706, the opening components 707 include two symmetrically arranged sliders 7071, the sliders 7071 are slidably connected to the annular groove 706, a scissors 7072 is provided on the sliders 7071, a reset spring 7073 is provided between the two scissors 7072 of each opening component 707, and an electromagnet is provided in the scissors 7072; four accommodating cavities 708 for accommodating the opening components 707 are horizontally and circumferentially arrayed in the suction cup 7, and the accommodating cavity 708 connects the first cavity 701 with the circular adsorption cavity 702.
[0041] A hydraulic telescopic cylinder 8 is provided at the bottom of the working box 1, and a moving wheel 9 is provided at the bottom of the hydraulic telescopic cylinder 8. The moving wheel 9 is provided with a braking system. The present invention facilitates the movement of the device by providing the moving wheel 9. The hydraulic telescopic cylinder 8 is provided to provide buffering during the movement process, thereby reducing the vibration of the device caused by uneven road surface.
[0042] The conveying mechanism 2 comprises a conveying frame 201 which is symmetrically arranged on both sides, and both ends of the conveying frame 201 are rotatably connected to conveying wheels 202, and the conveying wheel 202 is transmission-connected to a conveyor belt 203, and the conveying wheel 202 is driven by a stepper motor 204; the present invention can convey the back plate and the glass plate by arranging the conveying frame 201 and the transmission belt 203.
[0043] The feeding mechanism 3 includes two plug-in slots 301 symmetrically opened on the side wall of the working box 1, and a plug-in block 302 is plugged into each of the plug-in slots 301. A discharge shaft 303 is movably connected between the two plug-in blocks 302, and a film roll is fixed on the discharge shaft 303; two feeding rollers 304 are symmetrically arranged on the side wall of the working box 1 on one side of the plug-in slot 301, and the feeding rollers 304 are driven by a driving motor; the present invention facilitates the disassembly of the discharge shaft 303 by arranging the plug-in block 302, thereby facilitating the staff to replace the film roll.
[0044] The cutting mechanism 4 includes a lead screw 401 and a guide rod 403 arranged on the side wall of the working box 1, the lead screw 401 is driven by a driving motor, a connecting block 402 is threadedly connected to the lead screw 401, a through hole is provided on the connecting block 402 and is slidably connected to the guide rod 403, a support plate 404 is provided on the connecting block 402, a slide groove 405 and a rotating hole are provided on the top of the support plate 404, a sliding plate 406 is slidably connected in the slide groove 405, a rotating hole is provided on the top of the sliding plate 406, and rotating rollers 407 are rotatably connected in the rotating holes, one of the rotating rollers 407 is provided with an annular knife 408, and the other rotating roller 407 is provided with an annular knife 408 matching The sliding plate 406 is connected to the inner wall of the slide groove 405 through a pneumatic telescopic rod, and the rotating rollers 407 are driven by a driving motor. The present invention sets a cutting mechanism 4, controls the driving motor that drives the lead screw 401 to rotate, and the driving motor rotates and drives the lead screw 401 to rotate. Under the joint action of the thread and the guide rod 403, the connecting block 402 slides along the guide rod 403, and at the same time controls the pneumatic telescopic rod to extend, so that the annular knife 408 on one of the rotating rollers 407 cooperates with the annular knife groove on the other rotating roller 407, and at the same time starts the driving motor that drives the rotating roller 407 to rotate, thereby cutting the film.
[0045] The adjustment component 6 includes cylinders 601 arranged in an array on the top of the working box 1, the cylinders 601 are rotatably connected to the top of the working box 1, a first electric telescopic rod 602 is provided at the bottom of the cylinder 601, and the end of the first electric telescopic rod 602 away from the cylinder 601 is vertically connected to the second electric telescopic rod 603, and the cylinders 601 are connected to the output shaft of a rotating motor 604 through a connecting shaft; the present invention arranges the adjustment component 6, and controls the extension and retraction of the first electric telescopic rod 602 and the second electric telescopic rod 603, so as to facilitate the adjustment of the position of the suction cup 7, so as to adapt to the laying of different types of photovoltaic films, thereby improving the applicability of the present invention.
[0046] The top and side walls of each accommodating cavity 708 are provided with a rotating groove 711 for rotating the scissors 7072. The scissors 7072 are hinged to the slider 7071 through a hinge. The hinge includes a first ear 7075 connected to the slider 7071 and a second ear 7076 connected to the scissors 7072. The first ear 7075 and the second ear 7076 are movably connected through a pin shaft. A reset torsion spring 7074 is provided on the opposite side of the first ear 7075 and the second ear 7076. By providing the hinge and the rotating groove 711, the present invention can control the extension of the telescopic column 710 to make the sealing block 712 slide out of the first cavity 701. When the telescopic column 710 continues to extend, the scissors 7072 rotate around the rotating shaft and rotate along the rotating groove 711 into the first cavity 701, so that the scissors 7072 can slide out of the first cavity 701.
[0047] A ferromagnetic layer 709 is provided at the bottom of the fixed shaft 705. Through the ferromagnetic layer 709, after the scissors 7072 slide out, the electromagnet on one of the scissors 7072 is energized, so that the scissors 7072 can overcome the reset torsion spring 7074 and engage with the ferromagnetic layer 709, so that when the cutting mechanism 4 fails, the scissors 7072 can be used to cut the film.
[0048] When in use, the glass plate with the battery sheet on the top is first transported to the laying position by the conveyor belt 203, and then the rotating motor 604 corresponding to the adjustment component 6 far away from the film row is controlled to rotate at a preset angle, that is, Figure 1 The rotary motors 604 in the rightmost row shown in the figure rotate at a preset angle, and the preset angle is to make the second electric telescopic rods 603 parallel to the length direction of the working box 1 and located on the left side of the central axis of the respective corresponding rotary motors 604. Since the second electric telescopic rods 603 in the row far away from the film are parallel to the length direction of the working box 1 and located on the left side of the central axis of the rotary motors 604, the second electric telescopic rods 603 can be extended toward the feeding roller 304 in the left side of the working box 1, and then the second electric telescopic rods 603 are controlled to extend, and at the same time, the first electric telescopic rods 602 corresponding to the remaining adjustment components 6 are controlled to retract upward to make way for the extension of the second electric telescopic rods 603 corresponding to the adjustment components 6 in the row far away from the film, that is, Figure 1 The first electric telescopic rods 602 corresponding to the remaining two rows of adjustment components 6 are retracted upward, so that the height of the suction cups corresponding to the remaining two rows of adjustment components 6 is higher than the height of the second electric telescopic rods 603 corresponding to the adjustment components 6 in the row away from the film, thereby giving way to the second electric telescopic rods 603 corresponding to the adjustment components 6 in the row away from the film to avoid the following Figure 1The remaining two rows of adjustment components 6 shown in the figure block the extension of the second electric telescopic rod 603 corresponding to the adjustment components 6 in the row away from the film; then the solenoid valve 704 in the suction cup 7 corresponding to the adjustment components 6 in the row away from the film is controlled to open, so as to absorb the film on the feeding roller 304, and then the driving motor for driving the feeding roller 304 to rotate is controlled to start, and then the second electric telescopic rod 603 corresponding to the adjustment components 6 in the row away from the film is controlled to retract, and the contraction of the second electric telescopic rod 603 drives the film to move to the side away from the feeding roller 304, and when the film is pulled to the same length as the photovoltaic cell to be laid, the second electric telescopic rod 603 is controlled to stop retracting, and then the control The first electric telescopic rods 602 corresponding to the other suction cups 7 that are not adsorbed to the film are controlled to extend to make the suction cups 7 contact the film, and then the solenoid valves 704 corresponding to the other suction cups 7 that are not adsorbed to the film are controlled to open, so that the other suction cups 7 that are not adsorbed to the film adsorb the film, and then the cutting mechanism 4 is controlled to cut the film, and then all the adjusting components 6 are controlled to align the film with the battery cell and the glass plate on the conveyor belt 203 and lay it on the top of the glass plate or the battery cell. When it is necessary to open a hole in the film on the top of the battery cell, the solenoid valve 704 corresponding to one of the suction cups 7 is controlled to be closed, and the connecting valve is opened so that the suction cup 7 no longer adsorbs the film, and then the adjusting component 6 corresponding to the suction cup 7 is controlled to adjust The suction cup 7 is adjusted to move to the position where the hole needs to be opened, and then the electromagnetic valve 704 corresponding to the suction cup 7 is opened again, and the connecting valve is closed, so that the suction cup 7 adsorbs the film, and at the same time the heating component is controlled to heat, so that the film corresponding to the circular adsorption cavity 702 is stretched and deformed under the action of negative pressure, and bulges upward, and then the first electric telescopic rod 602 corresponding to all the adjustment components 6 is controlled to contract, so that the film is away from the battery cell by a preset distance, that is, a certain gap is maintained between the film and the battery cell, and the gap can be set according to actual production needs, and then the heating component is turned off. After cooling, the two electromagnets in the same hole opening component 707 are controlled to be energized and generate magnetic attraction. Under the magnetic attraction Under the action, the scissors 7072 are brought close to each other. Since the film corresponding to the circular adsorption cavity 702 is stretched and deformed and bulges upward, the scissors 7072 cut the bulging film of the circular adsorption cavity 702, so that the device can cut out eight openings distributed in a circular array, and then control the electromagnet to cut off the power, and under the action of the reset spring 7073, the scissors 7072 are reset, so as to prepare for the subsequent extension of the telescopic column 710, and then the telescopic column 710 is controlled to extend to extend the sealing block 712. Under the action of the thrust, the part of the film at the bottom of the first cavity 701 that has not been cut is pierced, so that the extension line of the bus bar on the battery cell can pass through the center of the opening.
[0049] When the cutting assembly 4 fails, Fig.11As shown in the figure, by controlling the extension of the telescopic column 710, the extension of the telescopic column 710 will push the fixed shaft 705 and the scissors 7072 to move downward as a whole, but since the fixed shaft 705 and the scissors 7072 are hinged by the reset torsion spring 7074, the scissors 7072 are in a horizontal position at this time, and the bottom of the scissors 7072 is blocked by the suction cup 7. Under the blocking effect of the suction cup 7, the scissors 7072 overcome the reset torsion spring 7074 of the hinge assembly and then rotate upward, that is, rotate toward the top of the rotation groove 711. As the telescopic column 710 extends, the scissors 7072 rotates from a horizontal position to a vertical position, and then continues to extend. Under the action of the length, the scissors 7072 are extended. Since the scissors 7072 are extended from the first cavity 701, the scissors 7072 are restored to a horizontal position under the action of the reset torsion spring 7074. Then, by controlling the electromagnet on one of the scissors 7072 to be energized, under the action of the electromagnet and the ferromagnetic layer 709, the scissors 7072 overcome the reset torsion spring 7074 of the hinge assembly and rotate toward the ferromagnetic layer 709 and engage with it, thereby turning the scissors 7072 from a horizontal state to a vertical state. Then, by controlling the adjustment assembly 6, the scissors 7072 replace the cutting mechanism 4 to cut the film.
[0050] The present invention also provides a method for laying a battery packaging film, comprising the following steps:
[0051] Step 1: Control the feeding mechanism 3 to transport the glass plate with the battery sheet on the top to the laying position, then control the adjustment component 6 far away from the film row to adjust, so that the suction cup 7 approaches and contacts the feeding mechanism 3, and at the same time control the remaining adjustment components 6 to adjust to make way for the suction cup 7 far away from the film row to move toward the feeding mechanism 3, and then control the solenoid valve 704 in the suction cup 7 far away from the film row to open, so that the suction cup 7 far away from the film row absorbs the film on the feeding mechanism 3, and then control the feeding mechanism 3 to transport the film, and at the same time control the adjustment component 6 far away from the film row to drive the suction cup 7 to move to the side away from the feeding mechanism 3 until the film is the same length as the laid photovoltaic cell;
[0052] Step 2: Control the adjustment components 6 corresponding to the other suction cups 7 that are not attached to the film to adjust so that the suction cups 7 are in contact with the film, and then control the solenoid valves 704 corresponding to the other suction cups 7 that are not attached to the film to open, so that the other suction cups 7 that are not attached to the film are attached to the film;
[0053] Step 3: Control the cutting mechanism 4 to cut the adhesive film, and then control all the adjusting components 6 to adjust so that the adhesive film is aligned with the battery sheet and the glass plate on the feeding mechanism 3 and laid on the top of the glass plate or the battery sheet;
[0054] Step 4: When it is necessary to make a hole in the adhesive film on the top of the battery cell, the electromagnetic valve 704 corresponding to one of the suction cups 7 is controlled to be closed, and the connecting valve is opened so that the suction cup 7 no longer adsorbs the adhesive film, and then the adjusting component 6 corresponding to the suction cup 7 is controlled to adjust so that the suction cup 7 moves to the location where the hole needs to be made, and then the electromagnetic valve 704 corresponding to the suction cup 7 is opened again, and the connecting valve is closed so that the suction cup 7 adsorbs the adhesive film, and at the same time, the heating component is controlled to heat, so that the adhesive film corresponding to the circular adsorption cavity 702 is stretched and deformed under the action of negative pressure, and bulges upward, and then all the adjusting components 6 are controlled to adjust so that the adhesive film is away from the battery cell by a preset distance, and then the heating component is closed;
[0055] Step 5: After cooling, two electromagnets in the same opening assembly 707 are energized to generate magnetic attraction. Under the action of the magnetic attraction, the scissors 7072 are brought close to each other and the raised rubber film of the circular adsorption cavity 702 is sheared. Then, the electromagnets are de-energized, and the scissors 7072 are reset under the action of the reset spring 7073.
[0056] Step 6: Control the extension of the telescopic column 710 to extend the sealing block 712, and under the action of the thrust, the uncut portion of the film at the bottom of the first cavity 701 is cut.
[0057] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A battery packaging film laying device, comprising a working box (1), characterized in that: The top of the working box (1) is provided with a laying mechanism (5), the laying mechanism (5) comprising an adjusting assembly (6) and a suction cup (7) arranged in an array at the top of the inner cavity of the working box (1), a first cavity (701) being provided at the center of the bottom of the suction cup (7), four circular adsorption cavities (702) being arranged in a circumferential array at the bottom of the suction cup (7), a plum blossom-shaped adsorption cavity (703) being arranged on the periphery of the four circular adsorption cavities (702), a heating assembly being provided at the top of the four circular adsorption cavities (702), the tops of the four circular adsorption cavities (702) and the plum blossom-shaped adsorption cavity (703) being connected to a negative pressure device and an inflation device, the top of the first cavity (701) being connected to a fixed shaft (705) via a telescopic column (710), the bottom of the fixed shaft (705) being provided with a sliding sealing connection with the first cavity (701) The sealing block (712) is provided with an annular groove (706) on the peripheral side wall of the fixed shaft (705), and four groups of hole opening components (707) are arranged in a circular array in the annular groove (706), and the hole opening components (707) include two symmetrically arranged sliders (7071), and the sliders (7071) are slidably connected to the annular groove (706), and each of the sliders (7071) is provided with a pair of scissors (7072), and a return spring (7073) is provided between the two scissors (7072) of each hole opening component (707), and each of the scissors (7072) is provided with an electromagnet; four accommodating cavities (708) for accommodating the hole opening components (707) are horizontally and arranged in a circular array in the suction cup (7), and the accommodating cavities (708) connect the first cavity (701) with the circular adsorption cavity (702).
2. A battery packaging film laying device according to claim 1, characterized in that: The bottom of the working box (1) is provided with a conveying mechanism (2), the working box (1) is provided with a feeding mechanism (3), the lower part of the feeding mechanism (3) is provided with a cutting mechanism (4), the bottom of the regulating component (6) is connected to the top of the suction cup (7), the four circular adsorption cavities (702) and the top of the plum blossom-shaped adsorption are provided with a solenoid valve (704) and a connecting valve, the solenoid valve (704) is connected to the negative pressure device via a connecting pipe, and the connecting valve is connected to the inflation device via a connecting pipe.
3. A battery packaging film laying device according to claim 2, characterized in that: A hydraulic telescopic cylinder (8) is provided at the bottom of the working box (1), a moving wheel (9) is provided at the bottom of the hydraulic telescopic cylinder (8), and a braking system is provided on the moving wheel (9).
4. A battery packaging film laying device according to claim 2, characterized in that: The conveying mechanism (2) comprises a conveying frame (201) arranged symmetrically on both sides, both ends of the conveying frame (201) are rotatably connected to conveying wheels (202), the conveying wheels (202) are transmission-connected to conveying belts (203), and the conveying wheels (202) are driven by a stepping motor (204).
5. The battery packaging film laying device according to claim 2, characterized in that: The feeding mechanism (3) comprises two plug-in slots (301) symmetrically arranged on the side wall of the working box (1), each of the plug-in slots (301) being plugged with a plug-in block (302), a discharge shaft (303) being movably connected between the two plug-in blocks (302), and a film roll being fixed on the discharge shaft (303); two feeding rollers (304) are symmetrically arranged on the side wall of the working box (1) on one side of the plug-in slot (301), and the feeding rollers (304) are driven by a driving motor.
6. A battery packaging film laying device according to claim 2, characterized in that: The cutting mechanism (4) comprises a lead screw (401) and a guide rod (403) arranged on a side wall of the working box (1); the lead screw (401) is driven by a driving motor; a connecting block (402) is threadedly connected to the lead screw (401); a through hole is provided on the connecting block (402) for sliding connection with the guide rod (403); a support plate (404) is provided on the connecting block (402); a slide groove (405) and a rotation hole are provided on the top of the support plate (404); the slide groove (405) and a rotation hole are provided on the top of the support plate (404); 5) is slidably connected to a sliding plate (406) inside, a rotating hole is opened at the top of the sliding plate (406), and rotating rollers (407) are rotatably connected in the rotating holes, one of the rotating rollers (407) is provided with an annular knife (408), and the other rotating roller (407) is provided with an annular knife groove matching the annular knife (408); the sliding plate (406) is connected to the inner wall of the sliding groove (405) through a pneumatic telescopic rod, and the rotating rollers (407) are driven by a driving motor.
7. A battery packaging film laying device according to claim 2, characterized in that: The adjustment assembly (6) comprises cylinders (601) arranged in an array on the top of the working box (1); the cylinders (601) are rotatably connected to the top of the working box (1); a first electric telescopic rod (602) is provided at the bottom of the cylinder (601); an end of the first electric telescopic rod (602) away from the cylinder (601) is vertically connected to a second electric telescopic rod (603); and the cylinders (601) are connected to an output shaft of a rotating motor (604) via a connecting shaft.
8. The battery packaging film laying device according to claim 2, characterized in that: Both side walls at the top of each accommodating cavity (708) are provided with a rotation groove (711) for enabling the scissors (7072) to rotate. The scissors (7072) are hinged to the slider (7071) via a hinge. The hinge comprises a first ear (7075) connected to the slider (7071) and a second ear (7076) connected to the scissors (7072). The first ear (7075) and the second ear (7076) are movably connected via a pin. A return torsion spring (7074) is provided on opposite sides of the first ear (7075) and the second ear (7076).
9. A battery packaging film laying device according to claim 8, characterized in that: A ferromagnetic layer (709) is provided at the bottom of the fixed shaft (705).
10. A method for laying a battery packaging film, the method using the device according to any one of claims 2 to 9 to lay the film on the top of the battery, characterized in that: The following steps are involved: Step 1: Control the feeding mechanism (3) to transport the glass plate with the solar cell on the top to the laying position, then control the adjustment component (6) away from the row of adhesive films to adjust so that the suction cup (7) approaches and contacts the feeding mechanism (3), and at the same time control the remaining adjustment components (6) to adjust to make way for the suction cup (7) away from the row of adhesive films to move toward the feeding mechanism (3), then control the solenoid valve (704) in the suction cup (7) away from the row of adhesive films to open so that the suction cup (7) away from the row of adhesive films absorbs the adhesive film on the feeding mechanism (3), then control the feeding mechanism (3) to transport the adhesive film, and at the same time control the adjustment component (6) away from the row of adhesive films to drive the suction cup (7) to move to the side away from the feeding mechanism (3) until the length of the adhesive film is the same as that of the laid photovoltaic cell; Step 2: Control the adjustment components (6) corresponding to the remaining suction cups (7) that are not adsorbed to the adhesive film to adjust so that the suction cups (7) are in contact with the adhesive film, and then control the electromagnetic valves (704) corresponding to the remaining suction cups (7) that are not adsorbed to the adhesive film to open, so that the remaining suction cups (7) that are not adsorbed to the adhesive film adsorb the adhesive film; Step 3: Control the cutting mechanism (4) to cut the adhesive film, and then control all the adjusting components (6) to adjust so that the adhesive film is aligned with the battery sheet and the glass plate on the feeding mechanism (3) and laid on top of the glass plate or the battery sheet; Step 4: When it is necessary to open a hole in the adhesive film on the top of the battery cell, the electromagnetic valve (704) corresponding to one of the suction cups (7) is controlled to be closed, and the connecting valve is opened so that the suction cup (7) no longer adsorbs the adhesive film, and then the adjusting component (6) corresponding to the suction cup (7) is controlled to be adjusted so that the suction cup (7) moves to the location where the hole needs to be opened, and then the electromagnetic valve (704) corresponding to the suction cup (7) is opened again, and the connecting valve is closed so that the suction cup (7) adsorbs the adhesive film, and at the same time the heating component is controlled to heat, so that the adhesive film corresponding to the circular adsorption cavity (702) is stretched and deformed under the action of negative pressure, and bulges upward, and then all the adjusting components (6) are controlled to be adjusted so that the adhesive film is away from the battery cell by a preset distance, and then the heating component is closed; Step 5, after cooling, two electromagnets in the same opening component (707) are controlled to be energized and generate magnetic attraction, and under the action of the magnetic attraction, the scissors (7072) are brought close to each other and cut the raised rubber film of the circular adsorption cavity (702), and then the electromagnets are controlled to be de-energized, and under the action of the reset spring (7073), the scissors (7072) are reset; Step six: controlling the extension of the telescopic column (710) to extend the sealing block (712), and under the action of the thrust, the uncut portion of the film at the bottom of the first cavity (701) is cut.
Citation Information
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