A fully rotating crane ship crane rope emergency brake device
By designing an emergency braking device including emergency locking, limiting and freight modules on a full-rotary crane crane, the unified braking problem of multiple ropes in emergency situations is solved, and safety and reliability are improved , and keep the device working normally under low temperature environment.
Patent Information
- Application Number
- CN202211002778.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-08-19
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2042-08-19
AI Technical Summary
The ropes of the full-rotary crane crane are prone to vibration, slip or breaking in strong sea breezes or low temperature environments, and it is difficult for the prior art to effectively achieve unified emergency braking of multiple ropes in emergencies.
Design an emergency braking device including a housing, an emergency locking module, a limiting module and a telex module. The emergency locking module and a limiting module are powered and transmitted through the telex module, and the emergency locking module is realized by using mechanical structure and damping fluid. Braking, limit module adjusts the device position, and the telex module provides power and signals to clamp the moving rope in an emergency.
It realizes effective braking of multiple ropes in an emergency state, improves safety and reliability, avoids untimely braking problems caused by damage to individual accessories, and ensures the normal operation of the device in a low-temperature environment.
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Figure CN115340031B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of ship engineering technology, and more specifically, relates to an emergency braking device for a rope of a fully rotating crane ship. Background Art
[0002] In recent years, the global large-scale offshore crane vessels have developed rapidly. According to the International Ship Network, by 2021, its international market value has reached 2.16 billion US dollars. As a special offshore equipment, the fully revolving crane vessel is widely used in the fields of oil, ports, bridges, salvage engineering, and large-scale offshore military equipment engineering. With the continuous improvement of international market demand, the requirements for the lifting capacity of ship-borne cranes are gradually increasing, and the large-scale trend of crane ship platforms equipped with cranes and their equipment is constantly emerging. The innovation of its related equipment and technology has become the key to the development of this type of offshore vessels.
[0003] In actual operation, when the fully revolving crane ships serving offshore operations are affected by unpredictable strong sea winds, the crane ropes will vibrate dangerously, and their workload will suddenly increase, causing abnormal displacement of the working ropes, destroying their normal working state; on the other hand, the cranes of fully revolving crane ships serving in ice environments are prone to safety problems such as rope overload slippage or sudden dangerous breakage when working in low temperature environments. Therefore, it is urgent for technicians to solve the above problems.
[0004] In the prior art, emergency braking of crane ropes often involves making changes to the winch or connecting the protection mechanism to the motor to achieve power failure. For example, the comparative document CN201810690848.X provides a crane weight limit protection mechanism, a crane and a truck crane, which controls the limit switch to switch the motor on and off to protect it through an elastic support component. However, this solution is only suitable for small equipment. The crane on the crane ship carries a heavy load, and the crane rope is long. It takes time for the force to be transmitted from the end of the rope to the motor, which cannot meet the needs in an emergency. For example, the comparative document CN201610035448.6 provides a rope clamp that uses a wedge-shaped clamp to brake in an emergency, but this solution can only be used for one rope. If it is to be applied to multiple ropes, multiple rope clamps need to be placed, which is not easy to manage uniformly. Summary of the invention
[0005] In order to solve the above problems, the purpose of the present invention is to propose a fully revolving crane ship crane rope emergency brake device, which combines mechanical principles and damping related knowledge, and sets an emergency brake device with self-adjustable position on the rope of the fully revolving crane ship crane, so that all ropes can be managed uniformly with one device, and the rope braking function of the fully revolving crane ship crane in an emergency state can be effectively realized, so as to prevent sudden safety accidents and protect the work safety of crane operators.
[0006] To achieve the above-mentioned purpose, according to the embodiment disclosed in the present invention, there is provided a fully-rotating crane ship crane rope emergency brake device, comprising a housing, an emergency locking module, a limit module and an electric transmission module, wherein the emergency locking module, the limit module and the electric transmission module are all fixed in the housing, and the crane rope passes through the left and right sides of the housing;
[0007] The emergency locking modules are at least two groups, and the limit modules are arranged as one group, wherein one of the crane ropes passes through the limit module, and its axial displacement freedom is limited by the limit module; the remaining crane ropes pass through each group of the emergency locking modules respectively;
[0008] The emergency locking module is used to prevent the crane rope from undergoing axial displacement movement in an emergency state, the limit module is used to adjust the spatial position of the device, and the telex module is used to supply power and transmit signals to the emergency locking module and the limit module.
[0009] Preferably, the telex module is symmetrically arranged on the left and right, including at least three groups of parallel power transmission channels, both ends of the power transmission channels are connected to a small electrical box, and the small electrical box is fixedly connected via a vertically arranged power transmission connecting shaft; the outside of the small electrical box is also connected to a signal box via a reinforced connecting shaft, and the signal box is fixed to a partition vertically welded in the outer shell via structural fixing bolts.
[0010] Preferably, the emergency locking module includes a rope transmission device whose upper part is movably connected to the power transmission channel and an emergency cable collapse device whose bottom is fixed to the power transmission channel, the rope transmission device is arranged directly above the emergency cable collapse device, the crane rope passes through the gap formed between the rope transmission device and the emergency cable collapse device, and the rope transmission device is used to clamp the crane rope into the emergency cable collapse device.
[0011] Preferably, the rope transmission device includes a roller for conveying the crane rope, a hydraulic exciter that can provide instantaneous thrust, a catapult fixed under the hydraulic exciter and a top pressure clamp fixed at the front end of the catapult; the emergency cable collapse device includes a brittle protective layer, a damping fluid and a stopping layer, the stopping layer is arranged in the damping fluid and is adapted to the crescent-shaped jaws at the end of the top pressure clamp; the top pressure clamp can break the brittle protective layer and engage with the stopping layer.
[0012] Preferably, a friction layer is provided on the outer top of the emergency cable-falling device to prevent excessive friction of the rope, and a cloud-like foam aluminum impact layer is also provided on the inner bottom of the emergency cable-falling device.
[0013] Preferably, the limit module includes a limit housing, an electromagnetic attractor, a current regulator and a voltage stabilizer box; the electromagnetic attractor encloses a rope channel with the same diameter as the crane rope through an electromagnetic block fixing frame, and the crane rope passes through the middle of the rope channel; the electromagnetic attractor is connected to the current regulator through a wire, and the power transmission channel passes through the lower part of the limit module to transmit the current to the voltage stabilizer box and the current regulator through a conductive clamp arranged inside the limit module.
[0014] Preferably, the shell includes a solar panel and a cross-winding interlayer, which are used for antifreeze and heat preservation of the device; the solar panel is evenly embedded in the surface layer of the shell, the cross-winding interlayer is attached to the inner layer of the shell and covers the entire shell, and every two windings of the cross-winding interlayer are staggered.
[0015] Preferably, a plurality of storage batteries are evenly distributed inside the housing to store the electrical energy generated by the solar panels.
[0016] Preferably, conductive joints are provided at both ends of the power transmission channel, and the conductive joints are fixed to the small electrical box by insulating bolts.
[0017] Preferably, the rope transmission device is fixed to the power transmission channel by a threaded connection between a T-shaped fixed foundation and a fixed base compatible with the fixed foundation, the fixed base is welded to the top of the rope transmission device, and the power transmission channel transmits current and signals to the rope transmission device through the fixed base.
[0018] Compared with the prior art, the present invention has the following significant advantages:
[0019] 1. The present invention provides power and signals to the emergency locking module and the limit module through the electric transmission module. In an emergency, the emergency locking module clamps the movable rope in time, and the limit module limits the displacement of the fixed rope. The three modules cooperate with each other to complete the emergency braking of the crane rope. The mechanical structure solves the safety problems that are prone to occur in the crane rope, such as rope slippage and loss of control, which is effective, safe and energy-saving.
[0020] 2. The present invention can timely adjust the position of the device on the rope through the designed limit module, which is convenient for selecting the best orientation according to the torque, and can also effectively lock the spatial position of the entire device when a dangerous situation occurs;
[0021] 3. The present invention can effectively ensure the normal operation of internal components in a low-temperature environment through the designed antifreeze shell, and can also use solar panels to charge the battery to increase the use time; 4. The present invention uses one device to adjust all crane ropes, which is convenient for overall installation and maintenance, and manages each crane rope separately in the device, which is more conducive to the realization of braking effect, and effectively avoids the untimely braking caused by damage to individual accessories. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the technical solution of the present invention, the drawings required for the present invention are briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0023] Figure 1 Schematic diagram of the appearance of the three-dimensional structure of the present invention
[0024] Figure 2 Schematic diagram of the three-dimensional structure of the present invention
[0025] Figure 3 Schematic diagram of the overall internal layout of the present invention
[0026] Figure 4 This is a half-section schematic diagram of the front view structure of the present invention
[0027] Figure 5 It is a side view structural schematic diagram of the present invention
[0028] Figure 6 Schematic diagram of the external structure connection of the telex module of the present invention
[0029] Figure 7 Schematic diagram of the internal structure of the telex module of the present invention
[0030] Figure 8 This is a schematic diagram of the structure of the rope transmission device of the present invention under normal working conditions.
[0031] Fig. 9 This is a schematic diagram of the structure of the rope transmission device of the present invention under emergency braking conditions.
[0032] Fig.10 This is a front view schematic diagram of the emergency cable collapse device of the present invention
[0033] Fig.11 The side cross-sectional schematic diagram of the emergency cable collapse device of the present invention is
[0034] Fig.12 The schematic diagram of the side cross-section of the structural limit block of the present invention is
[0035] Fig.13This is a schematic diagram of the appearance of the structural limit block of the present invention.
[0036] Fig.14 This is a schematic cross-sectional view of the structural limit block of the present invention.
[0037] Fig.15 The schematic diagram of the cross winding structure of the present invention is
[0038] Fig.16 Schematic diagram of the connection between the fixed foundation and the fixed base structure of the present invention
[0039] Fig.17 Schematic diagram of the fixed base structure of the present invention
[0040] Fig.18 Schematic diagram of the fixed basic structure of the present invention
[0041] Fig.19 This is a schematic diagram of the installation of the present invention
[0042] Figure numerals: 1. Antifreeze shell; 2. Limit block; 2.1. Wire; 2.2. Limit shell; 2.3. Electromagnetic attractor; 2.4. Electromagnetic block fixing frame; 2.5. Fixed rope; 2.6. Current regulator; 2.7. Voltage stabilizer; 2.8. Cable; 2.9. Conductive clamp; 2.10. Power transmission channel; 3. Emergency cable collapse device; 3.1. Friction layer; 3.2. Brittle protective layer; 3.3. Rigid support wall; 3.4. Cloud-like foam aluminum impact layer; 3.5. Damping fluid; 3.6. Stop layer; 4. Rope transmission device; 4.1. Hydraulic excitation Exciter; 4.6, catapult; 4.2, fixed base; 4.3, rotating shaft; 4.4, roller; 4.5, roller crank; 4.7, top pressure clamp; 5, telex module; 5.1, conductive joint; 5.2, outer insulation bolt; 5.3, small electrical box; 5.4, reinforced connecting shaft; 5.5, signal box; 5.6, structural fixing bolt; 5.7, structural connecting shaft; 5.8, power transmission connecting shaft; 5.9, fixed foundation; 5.10, partition; 6, solar panel; 7, cross winding interlayer; 8, battery; 9, rope access hole; 10, movable rope. DETAILED DESCRIPTION
[0043] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0044] The invention discloses a fully rotating crane ship crane rope emergency brake device, such as Fig.19As shown, it is matched with the ropes of the full-revolving crane ship. Because the conventional crane ship crane ropes are generally three, for the convenience of description, the three ropes are named two movable ropes 10 and one fixed rope 2.5 in this embodiment. If in other possible embodiments, there are more than three ropes, the number of fixed ropes remains unchanged, and only the number of movable ropes needs to be increased.
[0045] like Figure 1-Figure 4 As shown, the present invention includes an antifreeze housing 1, an emergency locking module, a limit module and an electric transmission module 5, and the emergency locking module, the limit module and the electric transmission module 5 are all fixed in the antifreeze housing 1. The emergency locking module is set as at least two groups, each group is arranged in parallel, including a plurality of rope transmission devices 4 and an emergency collapse cable device 3; the limit module is set as a group, parallel to the emergency locking module, including a plurality of limit blocks 2. The movable rope 10 and the fixed rope 2.5 are arranged in parallel and pass through the left and right sides of the entire device. The number of movable ropes 10 is the same as the number of groups of emergency locking modules, and the number of fixed ropes 2.5 is the same as the number of groups of limit modules. The two movable ropes 10 pass through one group of emergency locking modules respectively, and the fixed ropes 2.5 pass through the limit modules accordingly. In this embodiment, the limit modules are arranged below the two groups of emergency locking modules. In other possible embodiments, the limit modules can also be arranged above the emergency locking modules or between several groups of emergency locking modules.
[0046] like Figure 5 As shown, the antifreeze housing 1 is set as a rectangular parallelepiped, with solar panels 6 evenly embedded in the front and rear surfaces, a cross-winding interlayer 7 with a special cross-winding structure is attached to the inner layer, and batteries 8 are rigidly connected to the inner sides of the four corners. Three rope access holes are set on the left and right sides of the antifreeze housing 1 for the crane rope to enter and exit. Fig.15 As shown, the cross winding interlayer 7 is an electric heating device with two cross-wrapped metal heating elements arranged in a staggered manner, covering the entire antifreeze shell 1 to keep warm. When the full-revolving crane works in a low-temperature area, the solar panel 6 absorbs energy, and the cross winding interlayer 7 receives the electric energy generated from the solar panel 6, converts the electric energy into heat energy, and generates a certain amount of heat to protect the normal operation of the internal components of the device. In addition, the energy absorbed by the solar panel 6 is stored in the battery 8, which can also be used as a backup power supply in an emergency.
[0047] like Figure 6-7As shown, the telex module 5 is arranged symmetrically on the left and right, and includes several parallel transmission channels 2.10. The transmission channel 2.10 has a steel structure reinforced shell with an insulating interlayer, and the two ends of the interior are connected to the conductive connector 5.1, and the two ends of the exterior are connected to the small electrical box 5.3 by tightening the internal threads of the insulating bolts 5.2. Several groups of small electrical boxes 5.3 adjacent to each other are connected by welding through the transmission connection shaft 5.8 to balance the current of the entire circuit. The outer side of the small electrical box 5.3 is connected to a reinforced connection shaft 5.4, and the reinforced connection shaft 5.4 connects the signal box 5.5 to the small electrical box 5.3 by welding. The outer side of the signal box 5.5 is threadedly connected to the partition 5.10 by a structural fixing bolt 5.6, and the partition 5.10 is vertically welded in the antifreeze shell 1, which plays a role in vertical positioning inside the entire device structure. In addition, it also includes a structural connection shaft 5.7, which is welded to several groups of signal boxes 5.5 to play a role in longitudinal positioning inside the entire device structure.
[0048] The working principle of the electric transmission module 5 is as follows: the power of the storage battery 8 is supplied to the small electric box 5.3 through the power transmission connection shaft 5.8, and the small electric box 5.3 and the signal box 5.5 transmit the power and signal to the power transmission channel 2.10 through the conductive joint 5.1. A large number of cables are buried in the transmission channel 2.10 to transmit the current and signal to each module. Among them, the circuit in the small electric box 5.3 and the control circuit in the signal box 5.5 are conventional means in the art, and will not be repeated in the present invention.
[0049] In other possible embodiments, an energy storage device may also be provided in the small power box 5.3, and several small power boxes 5.3 may be connected to each other and used as an emergency power source when working in a dangerous state.
[0050] like Figure 2-4 As shown, the rope transmission device 4 is installed directly above the emergency cable collapse device 3. The rope transmission device 4 is fixed to the outside of the transmission channel 2.10 through the cooperation between the fixed base 4.2 and the fixed foundation 5.9. The emergency cable collapse device 3 is rigidly fixed to the top of the fixed foundation 5.9 by welding. The emergency cable collapse device 3 is not provided on the fixed foundation 5.9 of the outermost group of rope transmission devices 4 near the upper and lower edges of the antifreeze shell 1.
[0051] like Figure 16-18 As shown, the fixed foundation 5.9 is set in a T-shape, and the lower end of the vertical part is provided with a thread, which matches the vertical part of the fixed base 4.2. The vertical part of the fixed foundation 5.9 passes through the power transmission channel 2.10 and is threadedly connected to the fixed base 4.2. The horizontal part of the fixed base 4.2 is welded to the top of the rope transmission device 4, and the current and signal are introduced from the power transmission channel 2.10 to the rope transmission device 4 through the fixed base 4.2.
[0052] like Figure 8As shown, the rope transmission device 4 includes a roller 4.4 and a hydraulic cable ejector connected by a roller crank 4.5 and a rotating shaft 4.3. Under normal working conditions, the roller 4.4 is placed vertically for conveying ropes on a lifting crane. The hydraulic cable ejector includes a hydraulic actuator 4.1, an ejector 4.6 and a top pressure clamp 4.7 from top to bottom; the hydraulic actuator 4.1 can be ejected downward according to a signal; the ejector 4.6 is generally set as a high-sensitivity spring, and can also be set as other elastic components; the jaws of the top pressure clamp 4.7 are crescent-shaped, which is compatible with the stop layer in the emergency lock device 3. Under normal working conditions, the hydraulic cable ejector is tightened inside the transmission device.
[0053] like Figure 10-11 As shown, a brittle protective layer 3.2 is provided on the top of the emergency cable collapse device 3, which is composed of a polymer material, such as a ceramic material, and can be broken by an instantaneous force of a device such as a top pressure clamp 4.7. The brittle protective layer 3.2 is generally set to a semicircular arc shape with an opening downward, and a rope channel adapted to the crane rope is also provided on the top to prevent the rope from slipping back and forth in the device. The outer surface of the brittle protective layer 3.2 is covered with a friction layer 3.1 made of a high manganese steel series material, which is used to protect the surface of the emergency cable collapse device 3 in contact with the rope from excessive damage caused by long-term sliding friction. A semicircular arc-shaped stop layer 3.6 adapted to the crescent-shaped top pressure clamp jaws is provided below the brittle protective layer 3.2. The stop layer 3.6 is made of a material with high strength and not easy to deform, such as a PVC plastic plate, etc., to limit the lateral displacement of the crane rope. The stop layer 3.6 is wrapped with a viscous damping fluid 3.5 on the outside, which can stick the rope to the clamping point and more effectively prevent it from moving. A cloud-like foam aluminum impact layer 3.4 is also provided at the bottom of the emergency cable-falling device 3 to ensure that the instantaneous high energy given by the hydraulic exciter 4.1 will not cause impact damage to the device, thereby protecting the device.
[0054] In addition, rigid support walls 3.3 of a certain fixed height are arranged on both sides of the emergency cable-falling device 3. There are different models of emergency cable-falling devices 3 according to the different heights of the rigid support walls 3.3. The height can be adjusted according to actual needs to stabilize the upper and lower positions of the rope transmitted inside the entire device.
[0055] In abnormal working conditions, such as Fig. 9As shown, after the roller 4.4 in the rope transmission device 4 works, the rotating shaft 4.3 connected by the roller crank 4.5 is put into the rope transmission device 4; the hydraulic exciter 4.1 in the hydraulic ejection clamp works to give an instantaneous high-energy thrust to quickly eject the top pressure clamp 4.7 welded on the front end of the ejector 4.6, and the top pressure clamp 4.7 works to break the brittle protective layer 3.2 composed of high molecular polymer material on the top of the emergency collapse cable device 3, and clamp the rope into the emergency collapse cable device 3, which has a viscous damping liquid 3.5 inside to wrap part of the crane rope and limit the movement of the rope. At the same time, the crescent-shaped jaws at the end of the top pressure clamp 4.7 clamp the crane rope, and clamp the rope into the stop layer 3.6 matched with the jaws, preventing the rope from moving while making the rope present a downward-opening arc shape, effectively preventing the rope displacement caused by the lateral tension generated by the slippage of the crane rope.
[0056] like Figure 12-14 As shown, the limit block 2 is provided with a limit shell 2.2 with an insulating coating on the outside, and includes several groups of electromagnetic attractors 2.3, current regulators 2.6 and voltage stabilizers connected by wires 2.1. Several groups of electromagnetic attractors 2.3 are fixed on the electromagnetic block fixing frame 2.4, connected to each other and forming an annular rope channel adapted to the diameter of the crane rope. The electromagnetic block fixing frame 2.4 is welded to the upper end of the inner part of the limit block 2. The fixed rope 2.5 passes through the rope channel in the middle of the several groups of electromagnetic attractors 2.3. The voltage stabilizer box 2.7 is welded to the middle end of the inner part of the limit block 2, and is connected to the current regulator 2.6 and the conductive clamp 2.9 through the wire 2.1 and the cable 2.8 respectively, and the conductive clamp 2.9 is connected to the power transmission channel 2.10.
[0057] The limit block 2 has two working states as described below: First, when the device needs to move, the current regulator 2.6 reduces or turns off the current, so that several groups of electromagnetic attractors 2.3 stop locking and controlling the fixed rope 2.5. At this time, the entire present invention can be displaced by the roller 4.4; Second, when the device needs to limit the displacement, the current regulator 2.6 is adjusted to an appropriate level of current, so that several groups of electromagnetic attractors 2.3 have sufficient ability to lock the fixed rope 2.5, and the present invention will be fixed at a suitable position.
[0058] The steps of using the present invention are as follows: first, turn off the current through the current regulator 2.6, and pass the crane ropes in groups through the present invention; then adjust the current regulator 2.6 to make the electromagnetic attractor 2.3 lock the fixed rope 2.5 to fix the position of the present invention. Of course, if the position is found to be unsuitable during use, the current regulator 2.6 can continue to be used to adjust the position; when an emergency occurs, the sliding speed of the crane rope increases suddenly, triggering a pre-set program, starting the emergency locking module, or manually starting the emergency locking module by remote control, emergency braking, preventing the movable rope 10 from continuing to move, and the limit module also immediately starts to limit the displacement of the fixed rope 2.5 to prevent more serious situations from occurring.
[0059] Of course, the above is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the present invention specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
[0060] In addition, those skilled in the art will appreciate that, although some embodiments described herein include certain features included in other embodiments but not other features, the combination of features of different embodiments is meant to be within the scope of the present invention and form different embodiments. For example, in the claims below, any one of the claimed embodiments may be used in any combination.
[0061] Although the present invention has been described according to a limited number of embodiments, it will be apparent to those skilled in the art, with the benefit of the above description, that other embodiments may be envisioned within the scope of the invention thus described. In addition, it should be noted that the language used in this specification is selected primarily for readability and teaching purposes, rather than for explaining or defining the subject matter of the present invention. Therefore, many modifications and variations will be apparent to those skilled in the art without departing from the scope and spirit of the appended claims. The disclosure of the present invention is illustrative, not restrictive, with respect to the scope of the present invention, which is defined by the appended claims.
Claims
1. A fully revolving crane rope emergency brake device, characterized in that: It includes a shell, an emergency locking module, a limit module and an electric transmission module, wherein the emergency locking module, the limit module and the electric transmission module are all fixed in the shell, and the crane rope passes through the left and right sides of the shell; The emergency locking modules are at least two groups, and the limit modules are arranged as one group, wherein one of the crane ropes passes through the limit module, and its axial displacement freedom is limited by the limit module; the remaining crane ropes pass through each group of the emergency locking modules respectively; The emergency locking module is used to prevent the crane rope from axial displacement in an emergency state, the limit module is used to adjust the spatial position of the device, and the telex module is used to supply power and transmit signals to the emergency locking module and the limit module; The telex module is bilaterally symmetrically arranged, and includes at least three sets of parallel power transmission channels, both ends of which are connected to a small power box, and the small power box is fixedly connected via a vertically arranged power transmission connecting shaft; the outside of the small power box is also connected to a signal box via a reinforced connecting shaft, and the signal box is fixed to a partition vertically welded in the shell via structural fixing bolts; The emergency locking module comprises a rope transmission device movably connected to the power transmission channel at the top and an emergency cable collapse device fixed to the power transmission channel at the bottom, the rope transmission device is arranged directly above the emergency cable collapse device, the crane rope passes through the gap formed between the rope transmission device and the emergency cable collapse device, and the rope transmission device is used to clamp the crane rope into the emergency cable collapse device; The rope transmission device includes a roller for conveying the crane rope, a hydraulic exciter that can provide instantaneous thrust, an ejector fixed under the hydraulic exciter, and a top pressure clamp fixed at the front end of the ejector; the emergency cable collapse device includes a brittle protective layer, a damping fluid and a stop layer, the stop layer is arranged in the damping fluid and is adapted to the crescent-shaped jaws at the end of the top pressure clamp; the top pressure clamp can break the brittle protective layer and engage with the stop layer.
2. The full-revolving crane rope emergency brake device according to claim 1 is characterized in that: The top of the emergency cable-falling device is provided with a friction layer for preventing excessive friction of the rope, and the bottom of the emergency cable-falling device is also provided with a cloud-like foam aluminum impact layer.
3. The full-revolving crane rope emergency brake device according to claim 2 is characterized in that: The limit module includes a limit housing, an electromagnetic attractor, a current regulator and a voltage stabilizer box. The electromagnetic attractor is surrounded by an electromagnetic block fixing frame to form a rope channel that is compatible with the diameter of the crane rope, and the crane rope passes through the middle of the rope channel; the electromagnetic attractor is connected to the current regulator through a wire, and the power transmission channel passes through the lower part of the limit module to transmit the current to the voltage stabilizer box and the current regulator through a conductive clamp arranged inside the limit module.
4. A fully revolving crane rope emergency brake device according to any one of claims 1 to 3, characterized in that: The shell includes a solar panel and a cross-winding interlayer, which are used for antifreeze and heat preservation of the device; the solar panel is evenly embedded in the surface layer of the shell, the cross-winding interlayer is attached to the inner layer of the shell and covers the entire shell, and every two windings of the cross-winding interlayer are staggered.
5. The full-revolving crane rope emergency brake device according to claim 4 is characterized in that: A plurality of storage batteries are evenly distributed inside the shell to store the electric energy generated by the solar panel.
6. The full-revolving crane rope emergency brake device according to claim 1 is characterized in that: Conductive joints are respectively arranged at two ends inside the power transmission channel, and the conductive joints are fixed to the small electrical box by insulating bolts.
7. The full-revolving crane rope emergency brake device according to claim 1 is characterized in that: The rope transmission device is fixed on the power transmission channel through a threaded connection between a T-shaped fixed foundation and a fixed base matched with the fixed foundation. The fixed base is welded on the top of the rope transmission device. The power transmission channel transmits current and signals to the rope transmission device through the fixed base.
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