A dust removal and return air system
Through the design of a dust -deckback system that combines dust collection, dust removal, and air -to -air recovery functions, the problem of traditional reflection equipment cannot meet the dust removal and environmental control of the workshop, and achieves the multiple effects of air circulation, dust removal and environmental regulation.
Patent Information
- Application Number
- CN202211220438.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-10-06
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2042-10-06
AI Technical Summary
Traditional return air equipment cannot meet the dust removal, return air, temperature and humidity control needs in the production workshop of fabric and other products, affecting product quality.
Design a kind of dust removal system, combined with the dust collection device, dust removal device, and air -to -air device, inhale the dust by collecting the mouth, import the dust removal device for dust removal device, and discharge air out of the air pipe. , Temperature adjuster and humidifier regulate air circulation and environmental conditions.
It achieves air circulation and air pressure balance in the workshop, effectively removes dust, adjusts air temperature and humidity, and meets the multiple needs of the workshop environment.
Smart Images

Figure CN115479338B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of dust removal and return air, and relates to a return air system, in particular to a dust removal and return air system. Background Art
[0002] Traditional return air equipment can adjust the indoor air circulation through fans. However, in the production workshops of some woven products such as fabrics, traditional return air equipment cannot meet the needs of such production workshops. Such production workshops not only need ventilation to maintain air circulation in the production workshops, but also need to remove the debris and some dust generated in the production process to prevent affecting the quality of the products. At the same time, there are certain requirements for factors such as temperature and humidity in the production workshop. Therefore, in order to simultaneously meet the control of dust removal, return air, temperature and humidity and other factors, it is necessary to design a dust removal return air system. Summary of the invention
[0003] The purpose of the present invention is to solve the above problems in the prior art and to propose a dust removal and return air system.
[0004] The objectives of the present invention can be achieved through the following technical solutions: a dust removal and return air system, characterized in that the dust removal and return air system includes a dust collection device, a dust removal device and a return air device, the dust collection device includes a plurality of collection ports, the collection ports are arranged at the places where dust needs to be collected in the workshop and are flush with the ground, the bottoms of the collection ports have a certain inclination and lead to the dust inlet, the dust inlet is connected to the dust removal device through a dust inlet pipe, a valve is installed on the dust inlet pipe, a dust outlet pipe and an air outlet pipe are connected to the dust removal device, the air outlet pipe is connected to an air pump, an air outlet pipe is also connected between the dust inlet pipe and the air outlet pipe, and a valve is installed on the air outlet pipe.
[0005] The return air device includes an air pump 2, a filter, a temperature regulator and a humidifier. The air pump 2 is connected to an air outlet through an air inlet pipe. The air outlet is arranged in a workshop. The air inlet pipe is connected to a dust inlet pipe through a return air pipe. A valve 3 is installed on the return air pipe. The filter and the temperature regulator are installed on the air inlet pipe in sequence. The humidifier is connected to the air inlet pipe through a humidifying pipe, and the interface between the humidifying pipe and the air inlet pipe is located between the temperature regulator and the filter.
[0006] The working principle of the present invention is as follows: start air pump one and air pump two, and use air pump one to suck the debris and dust generated by the workshop production into the dust inlet through the collection port. At this time, valve one is opened and valve two is closed. The dust enters the dust removal device through the dust inlet pipe for collection and dust removal. After the dust removal is completed, the air is discharged through the air outlet pipe, and valve three is opened at the same time. The old air passes through the return air pipe and is mixed with the new air drawn in by air pump two in the air inlet pipe. It is first filtered by the filter, and then the temperature regulator and humidifier are adjusted to adjust the temperature and humidity of the filtered air. Finally, it enters the workshop through the air outlet to maintain air circulation and air pressure balance in the workshop. When the workshop stops production operations and only needs to maintain air circulation in the workshop, valve one is closed and valve two is opened. The air in the workshop passes through the dust inlet pipe and is directly discharged from the air outlet pipe two.
[0007] The humidifier comprises a water vapor generator and a water tank, the water outlet of the water tank is connected to the humidifying pipe, the water vapor generator is installed at the water outlet, and the water inlet of the water tank is connected to the water inlet pipe.
[0008] With the above structure, the water in the water tank is converted into water vapor through the water vapor generator, and then the water vapor is mixed into the air in the air intake pipe through the humidifying pipe, thereby achieving humidification of the air.
[0009] The filter is composed of a plurality of filter units, and the filter units include a plurality of filter plates and brackets. The brackets are evenly fixed in the filter, and the filter plates are mounted on the brackets, and the filter plates are parallel to each other.
[0010] With the above structure, impurities in the fresh air drawn into the air pump and dust in the old air in the return air duct are filtered through the filter element and the filter screen, ensuring clean air coming out of the air outlet.
[0011] The dust removal device includes a shell, a filter dust removal unit and an electrostatic dust removal unit. The shell can be divided into two parts, A and B. A plurality of slots are arranged inside the A part. The filter dust removal unit is installed in the A part. The filter dust removal unit is composed of a plurality of dust filters. Both ends of the dust filters are clamped in the slots of the A part of the shell. The dust filters are placed at an angle and are parallel to each other. The aperture of the filter holes on the dust filters gradually decreases from the dust inlet. The side plate of the shell is rotatably installed on the shell through a rotating shaft. The B part is installed with an electrostatic dust removal unit. The electrostatic dust removal unit includes a plurality of electrostatic generating plates and a fixing frame. The electrostatic generating plates are horizontally installed inside the dust removal device and fixed by the fixing frame.
[0012] By adopting the above structure, in the filter dust removal unit, the dust in the air can be filtered out and guided to the dust outlet pipe through the inclined filter, and the filters arranged parallel to each other are selected with different apertures, so that the dust can be filtered in layers, and the detachable card slot structure is convenient for replacing the dust filter; in the electrostatic dust removal unit, some lighter and smaller dust can be collected by the electrostatic generating plate, so as to further enhance the dust removal effect, and the openable side panel installed on the side of the shell is convenient for the installation and maintenance of the filter dust removal unit and the electrostatic dust removal unit in the shell.
[0013] A grid plate is installed on the collecting port.
[0014] With the above structure, the grid plate is placed on the ground, so that dust can pass through while workers and transport vehicles can pass on it.
[0015] An isolation plate is installed at the dust inlet.
[0016] The above structure is adopted to prevent debris from falling into the dust inlet pipe and causing blockage.
[0017] A dustproof plate is installed at the air outlet.
[0018] Compared with the prior art, the dust removal and return air system has the following advantages: the present invention combines the dust removal device with the return air device, which can effectively remove the dust generated in the workshop while ensuring air circulation in the workshop, and can also adjust the air temperature and humidity in the workshop, thus meeting the requirements of some workshops for the working environment. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a system schematic diagram of the present invention.
[0020] Figure 2 It is a structural schematic diagram of the dust removal device in the present invention.
[0021] Figure 3 It is a schematic diagram of the structure of the filter in the present invention.
[0022] In the figure, 1. collecting port; 2. dust inlet; 3. dust inlet pipe; 4. dust removal device; 5. valve one; 6. dust outlet pipe; 7. air outlet pipe; 8. air pump one; 9. air outlet pipe two; 10. valve two; 11. air pump two; 12. filter; 13. temperature adjuster; 14. air inlet pipe; 15. air outlet; 16. return air pipe; 17. valve three; 18. humidifying pipe; 19. water vapor generator; 20. water tank; 21. filter plate; 22. bracket; 23. shell; 24. dust filter; 25. rotating shaft; 26. static electricity generating plate; 27. fixing frame; 28. grid plate; 29. isolation plate; 30. dustproof plate. DETAILED DESCRIPTION
[0023] The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.
[0024] like Figure 1-3 As shown, the dust removal and return air system includes a dust collecting device, a dust collecting device 4 and a return air device. The dust collecting device includes a plurality of collecting ports 1. The collecting ports 1 are arranged at the places where dust needs to be collected in the workshop and are flush with the ground. The bottom of the collecting ports 1 has a certain inclination and leads to the dust inlet 2. The dust inlet 2 is connected to the dust removing device 4 through a dust inlet pipe 3. A valve 5 is installed on the dust inlet pipe 3. The dust removing device 4 is connected to a dust outlet pipe 6 and an air outlet pipe 7. The air outlet pipe 7 is connected to an air pump 8. An air outlet pipe 9 is also connected between the dust inlet pipe 3 and the air outlet pipe 7. A valve 10 is installed on the air outlet pipe 9.
[0025] The material of the collecting port 1 in the present invention is moisture-proof and durable material, which can be better combined with the ground.
[0026] The return air device includes an air pump 11, a filter 12, a temperature adjuster 13 and a humidifier. The air pump 11 is connected to an air outlet 15 through an air inlet pipe 14. The air outlet 15 is arranged in the workshop. The air inlet pipe 14 is connected to the dust inlet pipe 3 through a return air pipe 16. A valve 3 17 is installed on the return air pipe 16. The filter 12 and the temperature adjuster 13 are installed on the air inlet pipe 14 in sequence. The humidifier is connected to the air inlet pipe 14 through a humidifying pipe 18, and the interface between the humidifying pipe 18 and the air inlet pipe 14 is located between the temperature adjuster 13 and the filter 12.
[0027] The temperature regulator 13 in the present invention adopts an existing structure similar to that of an air conditioner.
[0028] The humidifier includes a water vapor generator 19 and a water tank 20 . The water outlet of the water tank 20 is connected to the humidifying pipe 18 . The water vapor generator 19 is installed at the water outlet. The water inlet of the water tank 20 is connected to the water inlet pipe.
[0029] The water vapor generator 19 of the present invention uses an existing structure to convert water into water vapor.
[0030] The filter 12 is composed of a plurality of filter units, each of which includes a plurality of filter plates 21 and a bracket 22. The bracket 22 is evenly fixed in the filter 12, and the filter plates 21 are mounted on the bracket 22, and each filter plate 21 is parallel to each other.
[0031] In the present invention, the filter plate is made of filter materials such as activated carbon.
[0032] The dust removal device 4 includes a shell 23, a filter dust removal unit and an electrostatic dust removal unit. The shell 23 can be divided into two parts, A and B. A plurality of slots are arranged inside the A part, and a filter dust removal unit is installed in the A part. The filter dust removal unit is composed of a plurality of dust filters 24. The two ends of the dust filters 24 are clamped in the slots of the A part of the shell 23. The dust filters 24 are placed at an angle, and the dust filters 24 are parallel to each other. The aperture of the filter holes on the dust filters 24 gradually decreases from the dust inlet. The side plate of the shell 23 is rotatably installed on the shell 23 through the rotating shaft 25. The electrostatic dust removal unit is installed in the B part. The electrostatic dust removal unit includes a plurality of electrostatic generating plates 26 and a fixing frame 27. The electrostatic generating plates 26 are horizontally installed inside the dust removal device 4, and the electrostatic generating plates 26 are fixed by the fixing frame 27.
[0033] In the present invention, the filter screen dust removal unit and the electrostatic dust removal unit are separated by a porous partition.
[0034] A grid plate 28 is installed on the collection port 1 ; an isolation plate 29 is installed at the dust inlet 2 ; and a dustproof plate 30 is installed at the air outlet 15 .
[0035] The grid plate 28 in the present invention is made of cast iron, which has low cost and good wear resistance and pressure resistance.
[0036] The working principle of the present invention is as follows: start air pump 1 8 and air pump 2 11, and the debris and dust generated by the workshop production are sucked into the dust inlet 2 through the collection port 1 through the air pump 1 8. At this time, valve 1 5 is opened and valve 2 10 is closed. The dust enters the dust removal device 4 through the dust inlet pipe 3 for collection and dust removal. After the dust removal is completed, the air is discharged through the air outlet pipe 7, and valve 3 17 is opened at the same time. The old air passes through the return air pipe 16 and is mixed with the new air drawn in by the air pump 2 11 in the air inlet pipe 14. It is first filtered by the filter 12, and then the temperature regulator 13 and the humidifier are adjusted to adjust the temperature and humidity of the filtered air. Finally, it enters the workshop through the air outlet 15 to maintain air circulation and air pressure balance in the workshop. When the workshop stops production operations and only needs to maintain air circulation in the workshop, valve 1 5 is closed and valve 2 10 is opened. The air in the workshop passes through the dust inlet pipe 3 and is directly discharged from the air outlet pipe 2 9.
[0037] In the present invention, valve one 5, valve two 10, valve three 17, air pump one 8, air pump two 11, temperature regulator 13, humidifier and static electricity generating plate 26 are connected using existing technology, and the above-mentioned mechanisms are controlled by a control panel.
[0038] The above components are all common standard parts or components known to those skilled in the art, and their structures and principles can be known to those skilled in the art through technical manuals or conventional experimental methods.
[0039] The specific embodiments described herein are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways, but they will not deviate from the spirit of the present invention or exceed the scope defined by the appended claims.
Claims
1. A dust removal and return air system, characterized in that: The dust removal and return air system comprises a dust collection device, a dust removal device (4) and a return air device. The dust collection device comprises a plurality of collection ports (1). The collection ports (1) are arranged at locations in the workshop where dust needs to be collected and are flush with the ground. The bottom of the collection ports (1) has a certain inclination and leads to a dust inlet (2). The dust inlet (2) is connected to the dust removal device (4) via a dust inlet pipe (3). A valve (5) is installed on the dust inlet pipe (3). The dust removal device (4) is connected to a dust outlet pipe (6) and an air outlet pipe (7). The air outlet pipe (7) is connected to an air pump (8). An air outlet pipe 2 (9) is connected between the dust inlet pipe (3) and the air outlet pipe 1 (7), and a valve 2 (10) is installed on the air outlet pipe 2 (9). The return air device comprises an air pump 2 (11), a filter (12), a temperature regulator (13) and a humidifier. The air pump 2 (11) is connected to an air outlet (15) via an air inlet pipe (14), and the air outlet (15) is arranged in the workshop. The air inlet pipe (14) is connected to the dust inlet pipe (3) via a return air pipe (16), and a valve 3 (17) is installed on the return air pipe (16). The filter (12) and the temperature regulator (13) are installed in sequence on the inlet pipe (14). The humidifier is connected to the air inlet pipe (14) through a humidifying pipe (18), and the interface between the humidifying pipe (18) and the air inlet pipe (14) is located between the temperature regulator (13) and the filter (12). The dust removal device (4) comprises a housing (23), a filter dust removal unit and an electrostatic dust removal unit. The housing (23) can be divided into two parts, A and B. A plurality of slots are arranged inside the A part. The filter dust removal unit is installed in the A part. The filter dust removal unit is composed of a plurality of dust filters (24). The two ends of the dust filters (24) are clamped in the housing (23). ) in the card slot of part A, the dust filter (24) is placed at an angle, and the dust filters (24) are parallel to each other, the filter hole diameters on the dust filter (24) gradually decrease from the dust inlet, the side plate of the shell (23) is rotatably mounted on the shell (23) through a rotating shaft (25), and the part B is equipped with an electrostatic dust removal unit, which includes a plurality of electrostatic generating plates (26) and a fixing frame (27), the electrostatic generating plates (26) are horizontally mounted inside the dust removal device (4), and the electrostatic generating plates (26) are fixed by the fixing frame (27).
2. A dust removal and return air system according to claim 1, characterized in that: The humidifier comprises a water vapor generator (19) and a water tank (20); a water outlet of the water tank (20) is connected to a humidifying pipe (18); the water vapor generator (19) is installed at the water outlet; and a water inlet of the water tank (20) is connected to a water inlet pipe.
3. The dust removal and return air system according to claim 1, characterized in that: The filter (12) is composed of a plurality of filter units, each of which comprises a plurality of filter plates (21) and a bracket (22). The bracket (22) is evenly fixed in the filter (12), the filter plates (21) are mounted on the bracket (22), and the filter plates (21) are parallel to each other.
4. The dust removal and return air system according to claim 1, characterized in that: A grid plate (28) is installed on the collection port (1).
5. The dust removal and return air system according to claim 1, characterized in that: An isolation plate (29) is installed at the dust inlet (2).
6. The dust removal and return air system according to claim 1, characterized in that: A dustproof plate (30) is installed at the air outlet (15).
Citation Information
Patent Citations
Textile machine dust removal device
CN104404698A
System and method for air-conditioner air return dust removal
CN110345597A