A cutting machine and a cutting control method thereof

Abstract

The application relates to the technical field of cutting equipment, in particular to a cutting machine and a cutting control method thereof. The cutting machine comprises an externally-mounted automatic data acquisition device, the externally-mounted automatic data acquisition device acquires and processes data through a sensing mechanism, the cutting machine comprises a driving mechanism, a cutting mechanism and a controller, the driving mechanism is used for driving the cutting mechanism to move in multiple directions of X-axis, Y-axis and Z-axis, a saw blade is arranged on the cutting mechanism, the saw blade is installed on a main shaft, and a probe is arranged on the sensing mechanism. By optimizing the equipment structure, an inductive sensor is installed on the equipment, and the controller controls the lifting of the sensing mechanism and data acquisition and calculation. The inductive sensor is lowered from zero height, after the sensor probe part collides with the stone, the whole rod body is twisted, so that the sensor is connected to generate a signal to complete a triggering action. Two sensors are arranged on the two sides of the saw blade, so that the sensors can efficiently and timely monitor.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of cutting equipment, in particular to a cutting machine and a cutting control method thereof. BACKGROUND

[0002] The structure of the cutting machine varies according to different cutting objects. The cutting machine for cutting stone has a gantry bridge cutting machine device.

[0003] The gantry bridge cutting machine device is a cutting device for cutting large-volume stone and is commonly used in large workshops for stone cutting and transportation. According to the size of the gantry, the cutting mechanism to be matched also needs to be adapted to meet the cutting of stone of multiple specifications. The cutting device in the prior art can complete multi-axis cutting action, but the effect is not good when recording the data of the cut stone. There is a lack of devices and equipment that can record the length of the cut stone on the market. How to solve the problem of how to comprehensively collect the length, width and height of the cut stone by the cutting device and how to avoid possible situations in actual application to better meet the processing requirements is the technical problem that the inventor wants to solve. SUMMARY

[0004] Other features and advantages of the present application will be set forth in the following specification, and in part will be apparent from the specification, or can be learned by practice of the present application. The objects and other advantages of the present application will be realized and attained by the structure particularly pointed out in the specification as well as in the other illustrative figures.

[0005] In the prior art, the cutting device needs to cut stone of different sizes. Small cutting devices have the possibility of replacing the cutting blade when the cutting blade radius is smaller than the stone to be cut. However, if a large cutting device encounters a cutting blade radius smaller than the stone to be cut, the cutting blade is not convenient to replace due to the size of the cutting blade. In actual production, stone processing plants often use tower-type multi-saw blades when using large cutting devices such as large gantry bridge cutting machine devices. The stone processing plant sets the largest saw blade according to the largest specification of the processed stone. One saw blade corresponds to a size that can best cut the stone. At this time, if the processed stone is replaced, the size of the cut stone becomes smaller. On the one hand, the gantry bridge cutting machine can start to repeat the previous action stroke, but it cannot cut completely, so the gantry bridge cutting machine needs to be adjusted. On the other hand, without adjustment, the sensing mechanism will also be out of the range of use because the size of the stone is smaller, causing the gantry bridge cutting machine to fail to trigger cutting.

[0006] The present application aims to overcome the above-mentioned shortcomings and provide a cutting machine and a cutting control method thereof.

[0007] To achieve the above object, the technical solution of the present application is:

[0008] A cutting machine, the cutting machine comprising an external automatic data acquisition device, the external automatic data acquisition device acquires and processes data through a sensing mechanism, the cutting machine comprising a driving mechanism and a cutting mechanism, the driving mechanism being used to drive the cutting mechanism to move in X-axis, Y-axis and Z-axis directions, the cutting mechanism being provided with a saw blade, the saw blade being installed on a main shaft, the sensing mechanism being provided with a probe, the probe bottom end and the cutter holder bottom end being on the same horizontal line.

[0009] In some embodiments, the cutting mechanism further comprises a saw blade cover, and the saw blade is sleeved with the saw blade cover.

[0010] In some embodiments, the sensing mechanism is provided with at least two sensing mechanisms, and the sensing mechanisms are respectively installed on both sides of the saw blade cover.

[0011] In some embodiments, the sensing mechanism is an inductive sensor.

[0012] In some embodiments, the cutting machine is provided with one saw blade, the main shaft is provided with a cutter holder, and the saw blade is locked and installed on the main shaft through the front and rear cutter holders.

[0013] In some embodiments, the number of saw blades is n (n>1), and the n saw blades are installed on the main shaft at equal intervals to form a saw blade group through a clamping piece, and the saw blade group is locked and fixed on the main shaft through the cutter holder.

[0014] In some embodiments, the saw blade group is in a tower structure.

[0015] In some embodiments, the cutting machine comprises a driving mechanism, a cutting mechanism and a controller, the controller is electrically connected with the sensing mechanism, the cutting machine moves the cutting mechanism along the X-axis, Y-axis and Z-axis directions through the driving mechanism, the cutting machine judges the distance between the saw blade and the object to be cut (stone) through the sensing mechanism, and the controller controls the lifting and data acquisition of the sensing mechanism.

[0016] In some embodiments, the cutting machine comprises a driving mechanism, a cutting mechanism and a controller, the controller is electrically connected with the sensing mechanism, the cutting machine moves the cutting mechanism along the X-axis, Y-axis and Z-axis directions through the driving mechanism, the cutting machine judges the distance between the saw blade and the object to be cut (stone) through the sensing mechanism, and the cutting machine controls the movement and rotation of the saw blade through the sensing mechanism and the controller.

[0017] A cutting control method of a cutting machine, the cutting machine moves the cutting mechanism along the X-axis, Y-axis and Z-axis directions through the driving mechanism, the X-axis movement is forward and backward movement, the Y-axis movement is left and right movement, and the Z-axis movement is up and down movement, and the controller controls the cutting machine to include the following action steps:

[0018] ①Y axis from left limit to right limit, cutting machine equipment is provided with left and right limit values, the cutting machine moves to the outer edge of the object to be cut (stone) by at least 100 mm along the Y axis;

[0019] ②Z axis drops once, the cutting amount is the equipment setting value;

[0020] ③Y axis from right limit to left limit;

[0021] ④Z axis drops once;

[0022] ⑤Repeat steps 1-4 several times until the Z axis reaches the cutting depth, the cutting depth is the equipment setting value;

[0023] ⑥Z axis rises to zero height, the zero height is the equipment setting value, and the largest saw blade in the saw blade group needs to be completely above the object to be cut (stone) in the Z axis direction;

[0024] ⑦X axis walks forward by a piece length, the piece length is the equipment setting value, and the piece length = the thickness of the object to be cut + the thickness of the saw blade head;

[0025] ⑧Z axis drops to half the cutting amount, the half cutting amount is the equipment setting value, and the half cutting amount = the cutting depth - the radius difference of the adjacent saw blades;

[0026] ⑨Repeat steps 1-8 until the X axis direction of the largest piece of saw blade walks out of the object to be cut;

[0027] ⑩X axis resets to zero; the X axis zero is the equipment self-provided value.

[0028] In some embodiments, the controller calculates the cutting area, the cutting area = cutting depth * cutting length, and the cutting area starts to be calculated after the cutting machine completes step ⑦.

[0029] In some embodiments, the cutting depth = Z axis highest point value - Z axis lowest point value, the Z axis lowest point is collected by the cutting machine in step ⑤, and the Z axis highest point is collected by the cutting machine in step ⑥.

[0030] In some embodiments, the cutting length = the length of the probe of the sensing mechanism contacting the object to be cut (stone).

[0031] In some embodiments, the sensing mechanism is divided into sensor A and sensor B, and any at least one of the sensor A or the sensor B is located above the edge of the object to be cut (stone). When the Y axis starts to walk, the sensing mechanism descends until the probe of any one of the sensors contacts the object to be cut (stone), and then stops descending. The sensing mechanism maintains the height from the starting point to the other end limit of the Y axis and then rises back. The cutting length = the installation spacing of the sensors A and B + the displacement distance of the probe of any one of the sensors A and B.

[0032] In some embodiments, the cutting machine collects data of the cutting thickness through the sensor mechanism cooperating with the controller, the cutting thickness = the cutting thickness value collected by the cutting machine through step ⑦ - the thickness of the cutter head on the saw blade.

[0033] In some embodiments, the sensor mechanism is divided into sensor A and sensor B, the distance between sensor A and sensor B is less than the length of a single object to be cut (stone), sensor A and sensor B are located outside the edge of the object to be cut (stone), and the sensor mechanism controls the descending distance of the sensor mechanism through the control method.

[0034] In some embodiments, the cutting machine is provided with n saw blades, the n saw blades are installed on the cutter head seat to form a tower-shaped saw blade group, the largest diameter saw blade on the tower-shaped saw blade group is saw blade M, the corresponding cutting strip width value of saw blade M is P, and the cutting control method is:

[0035] ① The sensor mechanism detects from the normal initial position of the cutting strip with a cutting width value of P;

[0036] ② If detection is made, cutting is started, if detection is not made, the controller controls the sensor mechanism to descend 50 mm each time for re-detection;

[0037] ③ The sensor mechanism needs to be descended before the Z-axis lowest point after each slicing, the height before the Z-axis lowest point is H, and H > the minimum cutting amount.n;

[0038] ④ If the largest saw blade corresponds to the produced strip specification, the sensor can be detected at L0 position, L0 = maximum saw blade radius - cutter head seat radius - minimum cutting amount + H + cutter head height + allowance; if the largest saw blade does not correspond to the produced strip specification, the sensor cannot sense the object to be cut (stone) at L0 position, the sensor mechanism continues to descend until the object to be cut (stone) is detected,

[0039] L1 = 50 - the minimum cutting amount * 1;

[0040] L2 = 50 - the minimum cutting amount * 2; ...

[0042] Ln = 50 - the minimum cutting amount * n.

[0043] In some embodiments, the minimum cutting amount refers to the minimum cutting amount of each specification, and the allowance is 10 mm.

[0044] By adopting the technical solutions, the application has the following beneficial effects:

[0045] 1. The application optimizes the device structure, installs an inductive sensor on the device, and controls the lifting and data acquisition calculation of the sensing mechanism. The inductive sensor drops from zero height, and when the sensor probe part hits the stone, it drives the entire rod body to twist, thereby making the sensor connect to generate a signal to complete the triggering action. Two sensors are installed on both sides of the saw blade to facilitate efficient real-time monitoring of the sensor.

[0046] 2. The application optimizes the controller and cutting control method, so that when the cutting device encounters a stone that the sensing mechanism cannot sense, it can adjust the zero height of the cutting device to adapt to the processing of the stone. When the sensing mechanism is located in the gap between the stones, the cutting device is effectively controlled for hierarchical detection to avoid the sensing mechanism from blindly descending into the gap, and then the displacement of the cutting device causes damage to the sensing mechanism. BRIEF DESCRIPTION OF DRAWINGS

[0047] The accompanying drawings are used to provide a further understanding of the application, and constitute a part of the specification, which together with the embodiments of the application, is used to explain the application, and does not constitute a limitation on the application.

[0048] In the drawings, the same components use the same reference signs, and the drawings are schematic and not necessarily drawn according to the actual proportions.

[0049] In order to more clearly illustrate the technical solutions in the embodiments of the application or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced below. Obviously, the drawings in the following description only represent one or several embodiments of the application, and those skilled in the art can also obtain other drawings according to such drawings without creative labor.

[0050] Figure 1 is a structural schematic diagram of a cutting machine according to the application;

[0051] Figure 2 is a partial structural schematic diagram of a cutter seat in a cutting machine according to the application;

[0052] Figure 3 is a schematic diagram of the position relationship between the sensing mechanism and the stone when the cutting machine according to the application is cutting stone;

[0053] Figure 4 is a logic diagram of the sensing mechanism descent control in a cutting machine according to the application.

[0054] Main drawing reference: 1, saw blade cover; 2, sensing mechanism; 3, saw blade; 10, cutter seat. DETAILED DESCRIPTION

[0055] In order to make the purposes, technical solutions and advantages of the present application clearer, the present application will be further described in detail below with reference to the specific embodiments. It should be understood that the specific embodiments described herein are merely intended to explain the present application, but not to limit the present application.

[0056] In addition, in the description of the present application, it should be understood that the terms "center", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential" and the like indicate the orientation or positional relationship shown in the drawings based on the orientation or positional relationship shown in the drawings, and are merely for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.

[0057] In the present application, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connection", "fixing" and the like should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the internal communication of two elements or the interaction relationship of two elements. However, it is noted that direct connection means that the connection between the two main bodies does not form a connection relationship through a transition structure, but is connected only through a connection structure to form a whole. For those skilled in the art, the specific meanings of the above terms in the present application can be understood according to the specific circumstances.

[0058] In the present application, unless otherwise explicitly specified and limited, the first feature "on" or "under" the second feature can be direct contact between the first and second features, or indirect contact between the first and second features through an intermediate medium. In the description of the present specification, the description of the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0059] Embodiment one

[0060] Referring to Figure 1 , Figure 2 , Figure 1 is a structural schematic view of a cutting machine of the present application, Figure 2 is a partial structural schematic view of a cutter seat of the cutting machine of the present application.

[0061] Take stone as an example, cutting equipment commonly have gantry bridge cutting machine equipment, can cut large stone, stone plate. The cutting machine that appears below is taken as an example, and the cutting object is taken as an example.

[0062] The cutting machine is a stone cutting machine, and the cutting machine comprises an external automatic data acquisition device, the external automatic data acquisition device acquires and processes data through a sensing mechanism 2, the stone cutting machine comprises a driving mechanism and a cutting mechanism, the driving mechanism is used to drive the cutting mechanism to move in multiple directions of X axis, Y axis and Z axis, a saw blade 3 is arranged on the cutting mechanism, the saw blade 3 is installed on a main shaft, a probe is arranged on the sensing mechanism 2, the bottom end of the probe and the bottom end of a cutter holder 10 are on the same horizontal line, and are located on the same horizontal line to facilitate calculation of the sensing mechanism drop amount. The main shaft is a shaft rod for driving the saw blade to rotate, and the main shaft, the saw blade 3 and the cutter holder 10 are in a matching relationship.

[0063] According to some embodiments of the application, the cutting mechanism further comprises a saw blade cover 1, and the saw blade 3 is externally provided with the saw blade cover 1.

[0064] According to some embodiments of the application, the sensing mechanism 2 is provided with at least two sensing mechanisms 2, and the sensing mechanisms 2 are respectively installed on both sides of the saw blade cover 1.

[0065] According to some embodiments of the application, the sensing mechanism 2 is an inductive sensor. The working principle of the inductive sensor is that the mechanism drops from zero height, the probe part collides with the rough material, drives the entire rod body to twist, so that the sensor in the mechanism is connected to generate a signal to complete triggering.

[0066] According to some embodiments of the application, the saw blade 3 is provided with one, the main shaft is provided with a cutter holder 10, and the saw blade 3 is locked and installed on the main shaft through the front and rear cutter holders 10.

[0067] According to some embodiments of the application, the number of saw blades 3 is n (n>1), and the n saw blades 3 are installed on the main shaft at equal intervals to form a saw blade group through clamping pieces, and the saw blade group is locked and fixed on the main shaft through the cutter holder 10.

[0068] According to some embodiments of the application, the saw blade group is a tower type structure.

[0069] According to some embodiments of the application, the cutting machine comprises a driving mechanism, a cutting mechanism and a controller, the controller is electrically connected with the sensing mechanism, the stone cutting machine moves along the X axis, the Y axis and the Z axis through the driving mechanism, the stone cutting machine judges the distance between the saw blade and the stone through the sensing mechanism, and the controller controls the lifting and data acquisition of the sensing mechanism.

[0070] According to some embodiments of the present application, the cutting machine comprises a driving mechanism, a cutting mechanism, and a controller, the controller is electrically connected with the sensing mechanism, the stone cutting machine controls the cutting mechanism to move along the X-axis, Y-axis, and Z-axis through the driving mechanism, the stone cutting machine judges the distance between the saw blade and the stone through the sensing mechanism, and the stone cutting machine controls the saw blade to move and rotate for cutting through the sensing mechanism in cooperation with the controller.

[0071] The present embodiment also provides a cutting control method of a cutting machine, the stone cutting machine controls the cutting mechanism to move along the X-axis, Y-axis, and Z-axis through the driving mechanism, the X-axis movement is forward and backward movement, the Y-axis movement is left and right movement, and the Z-axis movement is up and down movement, and the controller controls the stone cutting machine to perform the following action steps:

[0072] ①The Y-axis moves from the left limit to the right limit, the stone cutting machine device is provided with left and right limit values, and the stone cutting machine moves along the Y-axis to the outer edge of the stone by at least 100 mm;

[0073] ②The Z-axis is lowered by a cutting amount, and the cutting amount is a device setting value;

[0074] ③The Y-axis moves from the right limit to the left limit;

[0075] ④The Z-axis is lowered by a cutting amount;

[0076] ⑤Steps 1-4 are repeated several times until the Z-axis moves to the cutting depth, and the cutting depth is a device setting value;

[0077] ⑥The Z-axis is raised to the zero height, the zero height is a device setting value, and the largest saw blade in the saw blade set is completely above the stone in the Z-axis direction;

[0078] ⑦The X-axis moves forward by a slicing amount, the slicing amount is a device setting value, and the slicing amount = the thickness of the stone slab + the thickness of the saw blade head;

[0079] ⑧The Z-axis is lowered to a half cutting amount, and the half cutting amount is a device setting value, and the half cutting amount = the cutting depth - the radius difference of the adjacent saw blade;

[0080] ⑨Steps 1-8 are repeated until the X-axis direction of the largest saw blade moves out of the rough material;

[0081] ⑩The X-axis is reset to the zero position; the X-axis zero position is a device self-provided value.

[0082] According to some embodiments of the present application, the controller calculates the cutting area, the cutting area = the cutting depth * the cutting length, and the cutting area starts to be calculated after the stone cutting machine completes step ⑦, because the controller does not collect the maximum coordinate points of the respective three-axis directions of the machine before slicing.

[0083] According to some embodiments of the present application, the cutting depth = the highest point of the Z axis - the lowest point of the Z axis, the lowest point of the Z axis being collected by the stone cutting machine in the step ⑤, and the highest point of the Z axis being collected by the stone cutting machine in the step ⑥.

[0084] According to some embodiments of the present application, the cutting length = the length of the probe of the sensing mechanism 2 contacting the stone.

[0085] According to some embodiments of the present application, the sensing mechanism 2 is divided into sensor A and sensor B, any one of sensor A or sensor B is located above the edge of the stone, the sensing mechanism 2 is lowered when the Y axis starts to walk, and stops lowering after the probe of any one of the sensors contacts the stone, the sensing mechanism 2 maintains the height from the starting point to the limit of the other end of the Y axis and then rises, the cutting length = the installation distance of sensor A and sensor B + the displacement distance of the probe of any one of sensor A and sensor B.

[0086] According to some embodiments of the present application, the stone cutting machine collects the data of the cutting thickness through the sensing mechanism 2 and the controller, the cutting thickness = the thickness of the saw blade + the thickness of the saw blade.

[0087] Referring to Figure 3 , Figure 3 The figure is a schematic diagram of the position relationship between the sensing mechanism and the stone when the cutting machine cuts the stone.

[0088] Taking the left-to-right example: when the sensing mechanism 2 is lowered, the sensing mechanism 2 is divided into sensor A and sensor B, the probe of sensor B at the right end of the saw blade center contacts the rough stone, the sensing mechanism stops lowering and maintains the height when the sensor generates a signal, and then the sensing mechanism 2 walks along with the saw blade cover 1 and the saw blade Y axis direction.

[0089] The probe of sensor A contacts the rough stone ①, and the probe of sensor B is separated from the rough stone ②, the distance between the two points + the installation distance of sensor AB = the length of the stone slab being cut in the rough stone (I);

[0090] The probe of sensor B contacts ③, and the probe of sensor B is separated from ④, the distance between the two points = the length of the stone slab being cut in the rough stone (II); similarly, the length of the stone slab being cut in the rough stone (III) is calculated; the cutting thickness: the thickness of the saw blade + the thickness of the saw blade = the cutting thickness. The cutting area is calculated by the cutting depth and the cutting length, and the cutting thickness is also collected as the product specification.

[0091] According to some embodiments of the present application, the sensing mechanism 2 is divided into sensor A and sensor B, both of which are located outside the stone edge (the distance between sensor A and sensor B is less than the length of a single stone), and the sensing mechanism 2 controls the distance of the sensing mechanism 2 through the control method.

[0092] The structure of the stone cutting machine is different, and the size specifications of the cut slabs are also different. For example, the specifications of the slabs produced by the gantry bridge cutting machine equipment are 450-1000mm, and in actual production, the commonly cut size specifications are 600-900mm. The slab specifications are 50mm each, such as 600, 650, 700, 750, 800, 850, 900.... The relationship between the actual use of the saw blade specification and the normal use of the saw blade specification for the produced slab specification is n, n=(actual use of the saw blade radius-normal use of the saw blade radius for the produced slab specification) / 50, n is used to represent the difference level number of the corresponding slab of the saw blade and the actual production slab specification, such as the maximum saw blade in the tower-shaped saw blade group is 1900mm, and the 1900mm saw blade is normally used to cut 700mm size slabs, and in actual production, temporary processing of 600mm size slabs is required, at which time replacing the saw blade is undoubtedly time-consuming and laborious. The corresponding maximum saw blade in the tower-shaped saw blade group for 600mm size slabs is 1700mm, so the controller and control program are used to adjust the position of the saw blade, so that the saw blade can cut completely when cutting 600mm slabs. Because the position of the saw blade can only completely cut 700mm size slabs, and the position of the saw blade cannot be lowered, the cutting requirement cannot be met. The formula n=(1900 / 2-1700 / 2) / 50=2. That is, the difference between the used saw blade and the slab is 2 levels, which are 650mm and 700mm. When cutting 700mm size slabs, the saw blade is in the initial position, and needs to be adjusted to the cutting position of 650mm size slabs, at which time the sensing mechanism 2 still cannot detect the slab, and then it is lowered to the cutting position of 600mm size slabs, and the sensing mechanism 2 can detect and cut.

[0093] Example Two

[0094] Reference Figure 1 and Figure 4 , Figure 1 is a structural schematic diagram of a cutting machine of the present application, Figure 4 is a logic diagram of the sensing mechanism lowering control of the cutting machine of the present application.

[0095] Further, based on the above cutting machine and its cutting control method, in actual production application, the stone cutting machine often cuts multiple stone blocks spliced together, and the edges of the unprocessed stone blocks are often uneven and still have gaps when spliced together. When the sensing mechanism 2 is lowered and the probe is just located in the gap between the rough materials (stone), the sensing mechanism 2 will continue to descend, and at this time the sensing mechanism 2 is located in the gap, and the cutting machine will move to cause the sensing mechanism 2 to collide with the stone.

[0096] At the same time, in actual production, there may also be a situation of cutting small specifications with large saw blades, for example: a 1900mm saw blade normally cuts a 700mm wide strip, but due to urgent orders, a batch of 600mm wide strips need to be cut immediately (600mm wide strips generally use a 1700mm saw blade), in order to save the time of replacing the saw blade and adjusting the machine, the actual operation does not replace the saw blade and directly processes, which will cause the height of the sensor from the stone to increase by 100mm, so that the sensor cannot detect the stone and cannot collect data, causing the stone cutting machine to be unable to be used normally. If the sensing mechanism 2 is blindly controlled to descend, the sensing mechanism 2 will always collide with the stone before stopping, and if the probe of the sensing mechanism 2 is in the gap between the stones when it is descending, it will be misjudged as the mechanism descending distance being insufficient, and the mechanism will continue to descend, which will cause the bottom of the mechanism to be lower than the upper surface of the stone, and the mechanism will collide with the stone during equipment operation, causing damage.

[0097] Based on this, the embodiment provides a cutting control method for a cutting machine, n saw blades are arranged on the stone cutting machine, the n saw blades are installed on a cutter seat to form a tower-shaped saw blade group, the largest diameter saw blade on the tower-shaped saw blade group is a saw blade M, the strip width value corresponding to the cutting of the saw blade M is P, and the control method is as follows:

[0098] ①The sensing mechanism 2 detects from the normal initial position of the strip with a cutting width value of P, the sensing mechanism 2 is an inductive sensor, the installation height of the sensor requires that the bottom of the probe and the lower edge of the cutter seat are on the same horizontal line, and the cutter seat is a circular seat for clamping the saw blade;

[0099] ②If detection is detected, cutting is started, if detection is not detected, the controller controls the sensing mechanism 2 to descend by 50mm each time for re-detection;

[0100] ③The sensing mechanism 2 needs to be lowered before the lowest point of the Z axis after each slicing, the height before the lowest point of the Z axis is H, and H> cutting depth.n. H is the advance amount of the Z axis to the lowest point, for example, the lowest point of the Z axis is 630mm, and the sensing mechanism 2 needs to be lowered at 605mm, and at this time H = 25mm. The sensing mechanism 2 is lowered by relying on a closed ball screw sliding module to realize lifting adjustment. H> cutting depth.n, and the purpose is to have enough tool path times to satisfy repeated detection of the mechanism whether it is the next specification strip;

[0101] IV. If the maximum blade corresponds to the size of the produced slab, the sensor can be detected at the L0 position, L0 = maximum blade radius - cutter seat radius - minimum cutting amount + H + cutter height + allowance; if the maximum blade does not correspond to the size of the produced slab, the sensor cannot sense the stone at the L0 position, the sensing mechanism 2 continues to descend until the stone to be cut is detected,

[0102] L1 = 50 - down cutter amount * 1;

[0103] L2 = 50 - down cutter amount * 2; ...

[0105] Ln = 50 - down cutter amount * n.

[0106] According to some embodiments of the present application, the minimum cutting amount refers to the amount of cutting per size, for example, the cutting amount of a 600mm slab is generally between 630-680mm, and 630 is the minimum cutting amount, and the allowance is generally 10mm.

[0107] According to some embodiments of the present application, the probe is forced to twist the direction during the turning process after walking to the left / right limit in the Y axis, and the forced twisting direction causes the probe to easily malfunction. If the probe uses a roller, it is easy to wear out after a long time of walking on the stone, and its service life is not ideal. Therefore, a small amount of upward movement is required before the distance to the left / right limit of the Y axis, the purpose is that the probe does not contact the stone during the turning process, and then a small amount of downward movement of the sensing mechanism 2 is required when the Y axis starts to walk in the opposite direction. At this time, the upward distance and the downward distance are equal. It will not affect the calculation of the cutting length.

[0108] When the Y axis walks to the left, the left probe has walked out of the stone (the sensor signal is disconnected) and the distance between the signal disconnection position and the left limit is less than the length of the stone, then the sensing mechanism 2 is slightly raised, and when the Y axis starts to walk to the right, the sensing mechanism 2 is slightly lowered. The same applies to the right; the small amount of upward movement requires that the other probe in contact with the stone can be completely above the stone, for example, when the Y axis walks to the left, the left probe has walked out of the stone, and the right probe is still on the stone. The small amount of upward movement is to make the right probe higher than the stone so as not to be forced to twist the direction.

[0109] According to some embodiments of the present application, the adjustment of the probe height is realized by the lifting of the closed ball screw sliding table module, and the probe is the sensing element of the sensor. The selected module stroke is 200 mm, and the adjustment distance is 50 mm each time. The module with a stroke of 200 mm can be adjusted twice for 50 mm, and the remaining 25 mm is reserved to avoid overstroke of the module.

[0110] For example, a 1900 mm saw blade can be used to produce a 700 mm strip, and the first drop L0 is controlled to reach the 700 mm strip during installation. If the sensor has no signal, it means that the produced strip is not 700 mm. The second drop L1 is used to sense the 650 mm strip, and the sensor still has no signal, which means that the strip is not 650 mm. The third drop L2 is used to sense the 600 mm strip, and so on.

[0111] The module stroke can be selected according to the requirements. For example, the maximum saw blade used in the customer's cutting equipment is a 1900 mm saw blade, and it needs to cut strips below 600 mm. Therefore, a larger specification closed ball screw sliding table module needs to be selected to meet the requirements.

[0112] According to some embodiments of the present application, the sensor mechanism is lowered by L0 when the Z-axis reaches the H height or before. H is the advance amount when the Z-axis reaches the lowest point. For example, the original lowest point of the Z-axis is 630 mm, and the sensor mechanism needs to be lowered at 605 mm during adjustment. H = 25 mm. The probe does not contact the rough material (stone), the sensor mechanism maintains the height, and the back knife is walked once. The probe does not contact the rough material in the interval, the sensor mechanism is lowered by L1, and the back knife is walked once again for detection until the rough material is contacted, and the cutting equipment moves along the Z-axis to the upper limit of the adjustment, and the detection is not performed. The sensor mechanism is lowered for the first time, the probe contacts the rough material, and the delay stops the lowering. The back knife is walked twice (Y-axis walking to the left / right limit is called once back knife), and the controller calculates the cutting length mechanism after the back knife is walked twice. The sensor mechanism is lowered for the second time, and the probe of the sensor contacts the rough material. The measured value of the second back knife after the rough material is contacted is recorded as the data value of the sensor acquisition.

[0113] It should be understood that the embodiments disclosed in the present application are not limited to the specific structures disclosed herein, but should be extended to the equivalent alternatives of such features understood by those skilled in the related art. It should also be understood that the terms used herein are for the purpose of describing specific embodiments only, and are not intended to be limiting.

[0114] Reference in the specification to "an embodiment" or "the embodiments" means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the application. The appearances of the phrase "in one embodiment" or "in an embodiment" in various places in the specification are not necessarily all referring to the same embodiment.

[0115] Furthermore, the described features, structures, or characteristics can be combined in any suitable manner in one or more embodiments. In the above description, numerous specific details are provided, such as more specific details regarding thickness, number, etc., to provide a thorough understanding of embodiments of the application. One skilled in the relevant art will recognize, however, that the application can be practiced without one or more of the specific details, or with other structures, components, etc.

Claims

1. A cutting control method of a cutting machine, characterized by, The control method is realized by a cutting machine, the cutting machine comprises an external automatic data acquisition device, the external automatic data acquisition device acquires and processes data through a sensing mechanism, the cutting machine comprises a driving mechanism and a cutting mechanism, the driving mechanism is used for driving the cutting mechanism to move in X-axis, Y-axis and Z-axis directions, and a saw blade is arranged on the cutting mechanism and is installed on a main shaft; The external automatic data acquisition device further comprises a controller, the controller is electrically connected with the sensing mechanism, the cutting machine judges the distance between the saw blade and the object to be cut through the sensing mechanism, and the controller controls the lifting and data acquisition and calculation of the sensing mechanism; the cutting machine controls the movement and rotation of the saw blade through the sensing mechanism and the controller; The X-axis movement is forward and backward movement, the Y-axis movement is left and right movement, and the Z-axis movement is upward and downward movement; the controller controls the cutting machine to include the following action steps: ①The Y-axis moves from the left limit to the right limit, the cutting machine is provided with left and right limit values, and the cutting machine moves to the outer edge of the object to be cut by at least 100 mm along the Y-axis; ②The Z-axis descends by a cutting amount, and the cutting amount is a device setting value; ③The Y-axis moves from the right limit to the left limit; ④The Z-axis descends by a cutting amount; ⑤Steps ①-④ are repeated several times until the Z-axis moves to the cutting depth, and the cutting depth is a device setting value; ⑥The Z-axis rises to zero height, the zero height is a device setting value, and the largest saw blade in the saw blade group needs to be completely above the object to be cut in the Z-axis direction; ⑦The X-axis moves forward by a piece length, the piece length is a device setting value, and the piece length = the thickness of the object to be cut + the thickness of the cutter head of the saw blade; ⑧The Z-axis descends to half the cutting amount, and the half cutting amount is a device setting value, and the half cutting amount = the cutting depth - the radius difference of the adjacent saw blades; ⑨Steps ①-⑧ are repeated until the X-axis direction of the largest saw blade moves out of the object to be cut; ⑩The X-axis is reset to zero position; the X-axis zero position is a device self-provided value.

2. The cutting machine cutting control method according to claim 1, characterized by, The cutting mechanism further comprises a saw blade cover, and the saw blade cover is arranged on the saw blade.

3. The cutting control method of a cutting machine according to claim 1 or 2, characterized in that, The sensing mechanism is provided with at least two sensing mechanisms, and the sensing mechanisms are respectively installed on both sides of the saw blade cover.

4. The cutting machine cutting control method according to claim 3, characterized by, The sensing mechanism is an inductive sensor.

5. The cutting machine cutting control method according to claim 3, wherein, The saw blade is provided with one, the main shaft is provided with a cutter holder, and the saw blade is locked and installed on the main shaft through the two cutter holders.

6. The cutting machine cutting control method according to claim 3, wherein, The number of the saw blades is n (n>1), n saw blades are installed on the main shaft at equal intervals through clamping pieces to form a saw blade group, and the saw blade group is locked on the main shaft through the cutter holder.

7. The cutting machine cutting control method according to claim 5, wherein A probe is arranged on the sensing mechanism, and the bottom end of the probe and the bottom end of the cutter holder are on the same horizontal line.

8. The cutting machine cutting control method according to claim 6, wherein, The saw blade group is in a tower structure.

9. The cutting machine cutting control method of claim 1, wherein, The controller calculates the cutting area, and the cutting area = cutting depth * cutting length, and the cutting area starts to be calculated after the cutting machine completes step ⑦.

10. The cutting machine cutting control method according to claim 9, wherein, The cutting depth = Z-axis highest point value - Z-axis lowest point value, the Z-axis lowest point is collected in the action of step ⑤, and the Z-axis highest point is collected in the action of step ⑥.

11. The cutting machine cutting control method according to claim 9 or 10, characterized in that, The cutting length = the length of the object to be cut contacted by the probe of the sensing mechanism.

12. The cutting machine cutting control method according to claim 11, wherein, The sensing mechanism is divided into sensor A and sensor B, any at least one of the sensor A or sensor B is located above the edge of the object to be cut, the sensing mechanism is lowered when the Y axis starts walking, and stops lowering after the probe of any one of the sensors contacts the object to be cut, the sensing mechanism maintains the height from the starting point to the limit of the other end of the Y axis and then rises, the cutting length = the installation spacing of the sensors A and B + the displacement distance of the probe of any one of the sensors A and B.

13. The cutting machine cutting control method of claim 1, wherein, The cutting machine collects data of the cutting thickness through the sensing mechanism and the controller, and the cutting thickness = the slice quantity value collected by the cutting machine through step ⑦ - the thickness of the cutter head on the saw blade.

14. The cutting machine cutting control method of claim 1, wherein, The cutting machine is provided with a saw blade, the number of the saw blade is n (n>1), n saw blades are installed on the main shaft to form a tower-shaped saw blade group, the saw blade with the largest diameter on the tower-shaped saw blade group is the saw blade M, the strip board width value corresponding to the cutting of the saw blade M is P, and the cutting control method is: ①The sensing mechanism detects from the normal initial position of the strip board with the cutting width value P; ②After detecting the object to be cut, start cutting, if the object to be cut cannot be detected, the controller controls the sensing mechanism to descend 50 mm each time for re-detection; ③The sensing mechanism needs to be lowered before the lowest point of the Z axis after each slicing, the height before the lowest point of the Z axis is H, and H>the minimum cutting amount*n; ④If the largest saw blade corresponds to the strip board specification produced, the sensor can be detected after descending to L0 position, L0 = the maximum saw blade radius - the cutter head seat radius - the minimum cutting amount + H + the cutter head height + the allowance; if the largest saw blade does not correspond to the strip board specification produced, the sensor cannot sense the object to be cut at L0 position, the sensing mechanism continues to descend until the object to be cut is detected, L1 = 50 - the minimum cutting amount*1; L2 = 50 - the minimum cutting amount*2; Ln = 50 - the minimum cutting amount*n.

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