Integrated vane motor pump based on electromagnetic drive

By adopting an integrated blade design with electromagnetic drive in the hydraulic motor pump, the oil suction and discharge action is achieved by using the interlaced oil holes and magnetic column excitation blades, the existing hydraulic motor pump has solved the problems of large size, high noise and leakage risks, and achieved the goal of achieving the problem of high volume, high noise and leakage. High-efficiency energy conversion and silent effects.

CN115681133BActive Publication Date: 2024-12-10YANSHAN UNIV
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Patent Information

Application Number
CN202211281624.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-10-19
Publication Date
2024-12-10
Estimated Expiration
2042-10-19

AI Technical Summary

Technical Problem

Existing hydraulic motor pumps have problems such as large size, high noise, high leakage risk, complex connection and low energy conversion efficiency.

Method used

The integrated blade motor pump design based on electromagnetic drive is adopted. By staggering the oil holes and magnetic columns in the permanent magnet blade motor, the oil absorption and discharge action is achieved in the inner circle of the elliptical with a uniform magnetic field, and the cooling fan and coupling are removed. The device adopts oil cooling and embedded structure to reduce the risk of external leakage.

Benefits of technology

A hydraulic power unit with small size, silent, efficient energy conversion, easy control and maintenance is achieved, reducing noise and leakage risks, improving operational reliability and installation convenience.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The present invention provides an integrated vane motor pump based on electromagnetic drive. In the permanent magnet vane motor pump, the outer ring and inner ring of the oil distribution plate are respectively provided with oil distribution plate oil holes and oil distribution plate magnetic columns, the first rotor is evenly provided with first blades and permanent magnets in the circumferential direction, the first stator is evenly provided with coil slots in the circumferential direction, the oil distribution plate coil and the stator coil both generate a circular uniform magnetic field, and the permanent magnet rotates under the excitation of the magnetic field. In the electromagnetic vane motor pump, the outer ring of the oil distribution plate is symmetrically provided with oil distribution plate oil holes, the inner ring of the oil distribution plate is evenly provided with oil distribution plate magnetic columns in the circumferential direction, the left oil distribution plate coil acts as the left stator, the right oil distribution plate coil acts as the right stator, the outer ring and inner ring of the second rotor are evenly provided with second blades and rotor magnetic columns in the circumferential direction, the oil distribution plate coil generates a uniform alternating magnetic field, and drives the second rotor to rotate in the magnetic field. The present invention rotates by relying on its own magnetic induction force, and adjusts the rotor speed by controlling the current change of the energized coil.
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Description

Technical Field

[0001] The invention relates to the technical field of hydraulic pumps and motors, and in particular to an integrated vane motor pump based on electromagnetic drive. Background Art

[0002] When the rotor of the vane pump rotates, the blades are pressed against the inner surface of the stator by the centrifugal force and the pressure oil. In this way, the working volume formed by the two blades, the rotor and the inner surface of the stator absorbs oil from small to large and then discharges oil from large to small. When the blades rotate one circle, they complete one oil absorption and discharge.

[0003] The hydraulic motor pump is based on combining the key moving parts in the electric motor and the hydraulic pump into one, changing the traditional mode of the hydraulic power unit consisting of an independent electric motor, a coupling and an independent hydraulic pump, integrating the hydraulic pump and the electric motor in one housing, eliminating the cooling fan, and forming a new type of integrated hydraulic power unit - the hydraulic motor pump.

[0004] The hydraulic motor vane pump directly converts electrical energy into hydraulic energy output. The motor stator is equipped with motor windings, and the motor rotor is inlaid with permanent magnets. At the same time, as the vane pump rotor moves, low-pressure oil enters the hydraulic motor vane pump from the oil inlet, passes through the flow channel in the special motor housing and the air gap between the stator and rotor, and pressurizes the low-pressure oil to the oil hole at the bottom of the pump core seat, and then enters the oil suction window of the vane pump. After compression in the working chamber of the vane pump, the high-pressure oil is discharged from the oil outlet. The oil forms a circulating oil flow inside the hydraulic motor pump to cool the heat of the motor pump. The motor pump has no external shaft to eliminate the possibility of leakage. The hydraulic power unit composed of the hydraulic motor vane pump without a separate auxiliary pump is small in size. Therefore, the hydraulic motor vane pump has the advantages of quietness, compact structure, high efficiency, convenient cooling, no external leakage and good processability. It can be widely used in hydraulic systems as a power unit and is also suitable for the transportation of media that do not allow leakage. Summary of the invention

[0005] In view of the problems existing in the existing technology for connecting electric motors and hydraulic pumps, the present invention provides an integrated vane motor pump based on electromagnetic drive. In the permanent magnet vane motor pump, the front oil distribution plate oil holes and the front oil distribution plate magnetic columns are alternately arranged on the outer ring and the inner ring of the front oil distribution plate and the rear oil distribution plate, respectively, and the first blades and permanent magnets are evenly installed in the circumferential direction of the first rotor. The permanent magnets rotate under the excitation of the circular uniform magnetic field generated by the oil distribution plate coil and the stator coil, thereby driving the first blade to realize telescopic action in the blade slot and the elliptical inner ring of the first stator, thereby completing the oil suction and discharge action. In the electromagnetic vane motor pump, the outer rings of the left and right oil distribution plates are symmetrically provided with left oil distribution plate oil holes, the inner rings of the left and right oil distribution plates are evenly provided with left oil distribution plate magnetic columns in the circumferential direction, the second blades are evenly installed in the circumferential direction of the outer ring of the second rotor, and the inner ring of the second rotor is evenly provided with rotor magnetic columns in the circumferential direction. The left oil distribution plate coil and the right oil distribution plate coil generate a uniform alternating magnetic field, driving the second rotor to rotate in the magnetic field, thereby driving the second blade to generate a telescopic action in the elliptical inner ring of the second stator, realizing the action of oil suction and oil discharge, thereby improving the reliability of operation.

[0006] The present invention provides an integrated vane motor pump based on electromagnetic drive, which includes a front pump body, a front oil distribution plate, a first rotor, a first vane, a first stator, a rear oil distribution plate, a first support shaft, a rear pump body, a coil and a permanent magnet. The front pump body is provided with a front oil distribution plate wiring hole and a front pump body oil hole in sequence, and the rear pump body is provided with a rear pump body oil hole, a rear oil distribution plate wiring hole and a first positioning hole in sequence. The outer ring and the inner ring of the front oil distribution plate are respectively provided with a front oil distribution plate oil hole and a front oil distribution plate magnetic column. The front oil distribution plate oil hole and the front oil distribution plate magnetic column are staggered along the circumferential direction of the front oil distribution plate. The front oil distribution plate magnetic column is connected to the front oil distribution plate coil. The first rotor is evenly provided with blade slots and permanent magnet slots in the circumferential direction. The blade slots and the permanent magnet slots are alternately distributed. The first blade and the permanent magnet are respectively located in the blade slot and the permanent magnet slot. The first stator is evenly provided with coil grooves in the circumferential direction, and the stator coil is provided on the coil grooves. The outer ring and the inner ring of the rear oil distribution plate are respectively provided with rear oil distribution plate oil holes and rear oil distribution plate magnetic columns. The rear oil distribution plate oil holes and the rear oil distribution plate magnetic columns are staggered along the circumferential direction of the rear oil distribution plate. The rear oil distribution plate magnetic columns are connected to the rear oil distribution plate coil. The front oil distribution plate coil, the rear oil distribution plate coil and the stator coil all generate a circular uniform magnetic field. The permanent magnet rotates under the excitation of the circular uniform magnetic field, thereby driving the first blade to realize telescopic action in the blade groove and the elliptical inner ring of the first stator, thereby completing the action of oil suction and oil discharge. The first mounting end on the outside of the front pump body is connected to the first mounting end on the outside of the rear pump body through a hexagon socket cylindrical head screw and a sealing ring, the first mounting end on the inside of the front pump body is connected to the mounting end of the front oil distribution plate, the first mounting end of the first support shaft is fixedly connected to the first positioning hole of the rear pump body through a cylindrical pin, the second mounting end and the third mounting end of the first support shaft are respectively connected to the rear oil distribution plate and the middle mounting end of the first rotor, the end surface mounting end of the rear oil distribution plate is connected to the mounting end inside the rear pump body through a sealing ring, the outer ring of the first rotor and the inner ring of the first stator are coaxially connected, the outer ring of the first stator is connected to the second mounting end inside the front pump body, and the fixed ends of the front oil distribution plate, the first stator and the rear oil distribution plate are fixedly connected by slotted cylindrical head screws in sequence.

[0007] Preferably, the number of the oil holes in the front oil distribution plate and the number of the oil holes in the rear oil distribution plate are both two, and the oil holes in the front oil distribution plate and the oil holes in the rear oil distribution plate are symmetrically distributed about the axes of the front oil distribution plate and the rear oil distribution plate.

[0008] Preferably, the front oil distribution plate oil hole is connected to the front pump body oil hole, the rear oil distribution plate oil hole is connected to the rear pump body oil hole, and the two end surfaces of the first rotor are respectively connected to the front oil distribution plate oil hole and the rear oil distribution plate oil hole.

[0009] Preferably, the axes of the front pump body, the front oil distribution plate, the first rotor, the first stator, the rear oil distribution plate, the first support shaft and the rear pump body are on the same straight line.

[0010] Preferably, the inner ring of the first stator is an elliptical structure, the width of the first stator is greater than the width of the first rotor, and the first rotor is located in the inner ring of the first stator.

[0011] The second aspect of the present invention also provides an integrated vane motor pump based on electromagnetic drive, the vane motor pump is an electromagnetic vane motor pump, which includes a left pump body, a left oil distribution plate, a second vane, a second rotor, a slip ring, a second stator, a right oil distribution plate, a second support shaft, a right pump body, a coil and a magnetic column. The left pump body is provided with a left pump body oil hole, a left pump body wiring hole and a left oil distribution plate positioning hole in sequence, and the right pump body is provided with a right pump body oil hole, a right pump body wiring hole and a second positioning hole in sequence. The outer ring of the left oil distribution plate is symmetrically provided with left oil distribution plate oil holes, and the inner ring of the left oil distribution plate is evenly provided with left oil distribution plate magnetic columns in the circumferential direction. The left oil distribution plate magnetic columns are connected to the left oil distribution plate coil, and the left oil distribution plate coil serves as a left stator structure. The outer ring of the second rotor is evenly provided with blade slots in the circumferential direction, and the second blade is located in the blade slot. The inner ring of the second rotor is evenly provided with rotor magnetic columns in the circumferential direction, and the rotor magnetic columns are connected to the rotor coil. The input end of the rotor coil is connected through the rotor polyethylene filling layer and the outer ring of the outer slip ring, the outer ring of the right oil distribution plate is symmetrically provided with right oil distribution plate oil holes, the inner ring of the right oil distribution plate is evenly provided with right oil distribution plate magnetic columns in the circumferential direction, the right oil distribution plate magnetic columns are connected to the right oil distribution plate coil, the right oil distribution plate coil acts as a right stator structure, the left oil distribution plate coil and the right oil distribution plate coil generate a uniform alternating magnetic field, driving the second rotor to rotate in the magnetic field, thereby driving the second blade to generate a telescopic action in the elliptical inner ring of the second stator, realizing the action of oil suction and oil discharge, and the second support shaft is sequentially provided with a support shaft positioning hole and a support shaft wiring hole. The first mounting end of the outside of the left pump body is connected to the first mounting end of the outside of the right pump body through a hexagon socket cylindrical head screw and a sealing ring, the first mounting end of the inside of the left pump body is connected to the mounting end of the left oil distribution plate, the first mounting end of the second support shaft is fixedly connected to the second positioning hole of the right pump body through a cylindrical pin, the second mounting end, the third mounting end, the fourth mounting end and the fifth mounting end of the second support shaft are respectively connected to the right oil distribution plate, the outer sliding ring, the second rotor and the middle mounting end of the inner sliding ring through the polyethylene filling layer of the support shaft, the inner sliding ring and the outer sliding ring are slidingly connected, the end surface mounting end of the right oil distribution plate is connected to the mounting end inside the right pump body through a sealing ring, the outer ring of the second rotor and the inner ring of the second stator are coaxially connected, the outer ring of the second stator is connected to the second mounting end inside the left pump body, and the fixed ends of the left oil distribution plate, the second stator and the right oil distribution plate are fixedly connected by slotted cylindrical head screws in sequence.

[0012] Preferably, the number of the left oil distribution plate oil holes and the number of the right oil distribution plate oil holes are both two, and the right oil distribution plate oil holes and the left oil distribution plate oil holes are staggered in the circumferential direction of the outer ring of the oil distribution plate.

[0013] Preferably, the left oil distribution plate oil hole is connected to the left pump body oil hole, the right oil distribution plate oil hole is connected to the right pump body oil hole, and the two end surfaces of the second rotor are respectively connected to the left oil distribution plate oil hole and the right oil distribution plate oil hole.

[0014] Preferably, the axes of the left pump body, the left oil distribution plate, the second rotor, the second stator, the right oil distribution plate, the inner sliding ring, the outer sliding ring, the second support shaft and the right pump body are on the same straight line.

[0015] Preferably, the inner ring of the second stator is an elliptical structure, the width of the second stator is greater than the width of the second rotor, and the second rotor is located in the inner ring of the second stator.

[0016] Compared with the prior art, the present invention has the following advantages:

[0017] 1. Compared with the traditional "three-stage" hydraulic power unit, the present invention has a smaller volume; there is no protruding shaft, thus avoiding potential leakage due to the protruding pump shaft; the coupling is removed, the connection and matching are reduced, and the energy conversion efficiency and reliability are improved; the cooling fan in the motor is removed, and oil cooling is used, which reduces noise, improves power, realizes the integration of motor and pump, and has the characteristics of easy installation, easy control and maintenance.

[0018] 2. In the present invention, the oil distribution plate coils of the oil distribution plate respectively serve as stator structures to drive the rotor to move, so that the vane pump rotates by relying on its own magnetic induction force. By controlling the current change of the energized coil, the speed of the rotor equipped with blades is adjusted, reducing the intermediate transmission links, improving work efficiency, and having the characteristics of high efficiency, easy control and maintenance, etc.

[0019] 3. The support shaft of the present invention does not need to rotate, nor does it need to extend out of the shell to output power through an external active motor, thus avoiding the use of devices such as couplings, reducing output loss and vibration, enhancing the sealing of the pump body, and also reducing the volume of the entire pump body, making installation simpler, reducing the risk of oil leakage, and improving operational reliability.

[0020] 4. The present invention does not require a separate motor to provide torque and has the characteristics of small size and easy installation. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is an axonometric cross-sectional view of a permanent magnet vane motor pump in an integrated vane motor pump based on electromagnetic drive according to the present invention;

[0022] Figure 2 It is an exploded view of the permanent magnet vane motor pump in the integrated vane motor pump based on electromagnetic drive of the present invention;

[0023] Figure 3It is a cross-sectional view of the front pump body of the permanent magnet vane motor pump in the integrated vane motor pump based on electromagnetic drive of the present invention;

[0024] Figure 4 It is a cross-sectional view of the front oil distribution plate of the permanent magnet vane motor pump in the integrated vane motor pump based on electromagnetic drive of the present invention;

[0025] Figure 5 This is a first stator structure diagram of a permanent magnet vane motor pump in an integrated vane motor pump based on electromagnetic drive according to the present invention;

[0026] Figure 6 This is a structural diagram of the first rotor of the permanent magnet vane motor pump in the integrated vane motor pump based on electromagnetic drive of the present invention;

[0027] Figure 7 It is a cross-sectional view of the rear oil distribution plate of the permanent magnet vane motor pump in the integrated vane motor pump based on electromagnetic drive of the present invention;

[0028] Figure 8 It is a cross-sectional view of the rear pump body of the permanent magnet vane motor pump in the integrated vane motor pump based on electromagnetic drive of the present invention;

[0029] Fig. 9 It is a self-driving principle diagram of a permanent magnet vane motor pump in an integrated vane motor pump based on electromagnetic drive of the present invention;

[0030] Fig.10 It is an axonometric cross-sectional view of the electromagnetic vane motor pump in the integrated vane motor pump based on electromagnetic drive of the present invention;

[0031] Fig.11 An exploded view of the electromagnetic vane motor pump in the integrated vane motor pump based on electromagnetic drive of the present invention;

[0032] Fig.12 It is a cross-sectional view of the left pump body of the electromagnetic vane motor pump in the integrated vane motor pump based on electromagnetic drive of the present invention;

[0033] Fig.13 It is a cross-sectional view of the left oil distribution plate of the electromagnetic vane motor pump in the integrated vane motor pump based on electromagnetic drive of the present invention;

[0034] Fig.14 It is a structural diagram of the second rotor of the electromagnetic vane motor pump in the integrated vane motor pump based on electromagnetic drive of the present invention;

[0035] Fig.15 It is a structural diagram of the second supporting shaft of the electromagnetic vane motor pump in the integrated vane motor pump based on electromagnetic drive of the present invention;

[0036] Fig.16It is a cross-sectional view of the right oil distribution plate of the electromagnetic vane motor pump in the integrated vane motor pump based on electromagnetic drive of the present invention;

[0037] Fig.17 It is a cross-sectional view of the right pump body of the electromagnetic vane motor pump in the integrated vane motor pump based on electromagnetic drive of the present invention.

[0038] Main reference numerals:

[0039] Hexagon socket head screw 1, front pump body 2, slotted cylindrical head screw 3, front oil distribution plate 4, first rotor 5, first blade 6, first stator 7, rear oil distribution plate 8, first support shaft 9, sealing ring 10, rear pump body 11, cylindrical pin 12, front oil distribution plate wiring hole 13, front pump body oil hole 14, front oil distribution plate oil hole 15, front oil distribution plate magnetic column 16, front oil distribution plate coil 17, blade slot 18, permanent magnet 19, rear oil distribution plate oil hole 20, rear oil distribution plate coil 21, rear oil distribution plate magnetic column 22, rear pump body oil hole 23, rear oil distribution plate wiring hole 24, first positioning hole 25, left pump body 26, left oil distribution plate 27, second blade 28, second rotor 29, inner slip ring 30, second stator 31, right oil distribution plate 32, second support shaft 33, outer slip ring 34, right pump body 35, left pump body oil hole 36, left pump body wiring hole 37, left oil distribution plate positioning hole 38, left oil distribution plate coil 39, left oil distribution plate magnetic column 40, rotor coil 41, rotor polyethylene filling layer 42, rotor magnetic column 43, right oil distribution plate coil 44, right oil distribution plate magnetic column 45, support shaft polyethylene filling layer 46, support shaft positioning hole 47, support shaft wiring hole 48, right pump body oil hole 49, right pump body wiring hole 50, second positioning hole 51. DETAILED DESCRIPTION

[0040] In order to fully describe the technical content, structural features, objectives and effects of the present invention, the following will be described in detail with reference to the accompanying drawings.

[0041] Integrated vane motor pump based on electromagnetic drive, permanent magnet vane motor pump, such as Figure 1 and Figure 2 As shown, it includes a front pump body 2, a front oil distribution plate 4, a first rotor 5, a first blade 6, a first stator 7, a rear oil distribution plate 8, a first support shaft 9, a rear pump body 11, a front oil distribution plate magnetic column 16, a front oil distribution plate coil 17 and a permanent magnet 19, a rear oil distribution plate coil 21 and a rear oil distribution plate magnetic column 22; the first rotor 5, the front oil distribution plate 4, the rear oil distribution plate 8 and the first stator 7 are all made of silicon steel; the first blade 6, the first support shaft 9, the front pump body 2 and the rear pump body 11 are all made of stainless steel.

[0042] like Figure 3 As shown, the front pump body 2 is provided with a front oil distribution plate wiring hole 13 and a front pump body oil hole 14 in sequence. The front pump body 2 is provided with a wiring hole for connecting the front oil distribution plate 4 and the coil on the first stator 7 to an AC power supply, such as Figure 8 As shown, the rear pump body 11 is provided with a rear pump body oil hole 23, a rear oil distribution plate wiring hole 24 and a first positioning hole 25 in sequence. The rear pump body 11 is provided with a wiring hole for connecting the rear oil distribution plate 8 with the coil on the first stator 7 to an AC power supply; Figure 4 As shown, the outer ring and the inner ring of the front oil distribution plate 4 are respectively provided with a front oil distribution plate oil hole 15 and a front oil distribution plate magnetic column 16, the front oil distribution plate oil hole 15 and the front oil distribution plate magnetic column 16 are staggered along the circumferential direction of the front oil distribution plate 4, the front oil distribution plate magnetic column 16 is connected to the front oil distribution plate coil 17, the front oil distribution plate magnetic column 16 is located at the connection position between the front oil distribution plate 4 and the front pump body 2, the symmetrically distributed front oil distribution plate coils 17 are connected end to end, the winding directions of adjacent front oil distribution plate coils 17 are opposite, and staggered N poles and S poles are generated after the power is turned on, which serve as the stator structure on the front and rear sides respectively.

[0043] like Figure 6 As shown, the first rotor 5 is evenly provided with blade slots 18 and permanent magnet slots in the circumferential direction, and the blade slots 18 and permanent magnet slots are alternately distributed. The first blade 6 and the permanent magnet 19 are respectively located in the blade slot 18 and the permanent magnet slot, acting as a vane pump rotor and a motor rotor structure. The permanent magnet 19 is a silicon steel permanent magnet sheet; Figure 5 As shown, the first stator 7 is evenly provided with coil slots in the circumferential direction, and stator coils are provided on the coil slots. Adjacent stator coils are wound in opposite directions, generating an alternating magnetic field as an intermediate stator structure; as shown Figure 7 As shown, the outer ring and the inner ring of the rear oil distribution plate 8 are respectively provided with a rear oil distribution plate oil hole 20 and a rear oil distribution plate magnetic column 22, the rear oil distribution plate oil hole 20 and the rear oil distribution plate magnetic column 22 are staggered along the circumferential direction of the rear oil distribution plate 8, and the rear oil distribution plate magnetic column 22 is connected to the rear oil distribution plate coil 21.

[0044] The oil distribution plate can not only realize the action of oil suction and discharge, but also generate a staggered changing magnetic field. The front oil distribution plate oil hole 15 of the front oil distribution plate coil 17 and the rear oil distribution plate oil hole 20 of the rear oil distribution plate coil 21 are staggered and symmetrically distributed in the circumferential direction of the oil distribution plate, so that the front pump body oil hole 14 of the front pump body 2 and the rear pump body oil hole 23 of the rear pump body 11 can be separated when connected with it, providing electromagnetic force while complementing the action of oil suction and discharge. Fig. 9As shown, the front oil distribution plate coil 17, the rear oil distribution plate coil 21 and the stator coil on the first stator 7 all generate a stable annular uniform magnetic field after being connected to the three-phase alternating current. The N poles and S poles on the coils are staggered and distributed in a circumferential manner. The permanent magnets 19 staggered and inlaid with the N poles and S poles correspond to each other to generate suction and repulsion. The permanent magnets 19 rotate under the excitation of the annular uniform magnetic field, thereby driving the first blade 6 to achieve telescopic action in the blade slot 18 and the elliptical inner circle of the first stator 7. At this time, air pressure difference will be caused at the oil suction hole and the oil discharge hole to complete the action of oil suction and oil discharge. The first support shaft 9 is provided with a wiring hole and a positioning groove. The permanent magnet vane motor pump has the characteristics of small size, good stability and long life. At the same time, it has a small number of parts to reduce the difficulty of assembly, and the adjustable and multi-directional drive is easy to control and improve efficiency.

[0045] Like the stator coil, all gaps in the front oil distribution plate coil 17 and the rear oil distribution plate coil 21 are filled and fixed with polyethylene material. The front oil distribution plate coil 17 and the rear oil distribution plate coil 21 are energized to form a complete stator structure. Together with the electromagnetic force in three directions of the stator coil, the first rotor 5 is driven to realize the rotation of the vane pump rotor. A larger rotation speed can be achieved, with the characteristics of high efficiency, simple structure, easy control and maintenance, etc.

[0046] The first mounting end on the outside of the front pump body 2 is connected to the first mounting end on the outside of the rear pump body 11 through the hexagon socket cylindrical head screw 1 and the sealing ring 10, the first mounting end inside the front pump body 2 is connected to the mounting end of the front oil distribution plate 4, the first mounting end of the first support shaft 9 is fixedly connected to the first positioning hole 25 of the rear pump body 11 through the cylindrical pin 12, the second mounting end and the third mounting end of the first support shaft 9 are respectively connected to the rear oil distribution plate 8 and the middle mounting end of the first rotor 5, and the first support shaft 9 is in contact with the first rotor 5 to support its rotation; the end surface mounting end of the rear oil distribution plate 8 is connected to the mounting end inside the rear pump body 11 through the sealing ring 10, the outer ring of the first rotor 5 is coaxially connected to the inner ring of the first stator 7, the outer ring of the first stator 7 is connected to the second mounting end inside the front pump body 2, and the fixed ends of the front oil distribution plate 4, the first stator 7 and the rear oil distribution plate 8 are fixedly connected by the slotted cylindrical head screw 3 in turn, and the cylindrical head of the slotted cylindrical head screw 3 is stuck in the circular groove of the front pump body 2 and fixedly rotated together with the pump body.

[0047] Specifically, the hexagon socket head screw 1, the slotted head screw 3, the first support shaft 9 and the sealing ring 10 ensure reliable connection of the pump body and sealing of the working environment.

[0048] In a preferred embodiment of the present invention, the number of the front oil distribution plate oil holes 15 and the rear oil distribution plate oil holes 20 are both two, and the front oil distribution plate oil holes 15 and the rear oil distribution plate oil holes 20 are symmetrically distributed about the axis of the front oil distribution plate 4 and the rear oil distribution plate 8. The front oil distribution plate oil hole 15 is connected to the front pump body oil hole 14, and the rear oil distribution plate oil hole 20 is connected to the rear pump body oil hole 23. The two end surfaces of the first rotor 5 are respectively connected to the front oil distribution plate oil hole 15 and the rear oil distribution plate oil hole 20. The front oil distribution plate oil hole 15 is used for the action of sucking and discharging oil when the blade is working.

[0049] The axes of the front pump body 2, the front oil distribution plate 4, the first rotor 5, the first stator 7, the rear oil distribution plate 8, the first support shaft 9 and the rear pump body 11 are on the same straight line.

[0050] The inner ring of the first stator 7 is an elliptical structure, which provides movement space for the first rotor 5 and the first blade 6 . The width of the first stator 7 is greater than that of the first rotor 5 , and the first rotor 5 is located in the inner ring of the first stator 7 .

[0051] Integrated vane motor pump based on electromagnetic drive, electromagnetic vane motor pump, such as Fig.10 and 11 As shown, it includes a left pump body 26, a left oil distribution plate 27, a second blade 28, a second rotor 29, an inner slip ring 30, an outer slip ring 34, a second stator 31, a right oil distribution plate 32, a second support shaft 33, a right pump body 35, a left oil distribution plate coil 39, a left oil distribution plate magnetic column 40, a rotor coil 41, a rotor magnetic column 43, a right oil distribution plate coil 44 and a right oil distribution plate magnetic column 45; the second rotor 29, the left oil distribution plate 27 and the right oil distribution plate 32 are all made of silicon steel; the second blade 28, the second support shaft 33, the second stator 31, the left pump body 26 and the right pump body 35 are all made of stainless steel, and the sealing ring 10 is made of rubber.

[0052] like Fig.12 As shown, the left pump body 26 is provided with a left pump body oil hole 36, a left pump body wiring hole 37 and a left oil distribution plate positioning hole 38 in sequence. The left pump body wiring hole 37 is used to connect the left oil distribution plate coil 39 on the left oil distribution plate 27 to the AC power supply; Fig.17 As shown, the right pump body 35 is provided with a right pump body oil hole 49, a right pump body wiring hole 50 and a second positioning hole 51 in sequence. The right pump body wiring hole 50 is used to connect the right oil distribution plate coil 44 on the right oil distribution plate 32 to the AC power supply; Fig.13 As shown, the outer ring of the left oil distribution plate 27 is symmetrically provided with left oil distribution plate oil holes, and the inner ring of the left oil distribution plate 27 is evenly provided with left oil distribution plate magnetic columns 40 in the circumferential direction. The left oil distribution plate magnetic columns 40 are connected to the left oil distribution plate coil 39. The left oil distribution plate coil 39 serves as a left stator structure, and generates a uniform alternating magnetic field after the winding at a position parallel to the second rotor 29 is energized; as shown in FIG. Fig.14As shown, blade grooves 18 are evenly arranged in the circumferential direction of the outer ring of the second rotor 29, and the second blades 28 are located in the blade grooves 18. The second blades 28 move in the blade grooves 18 and the elliptical inner ring of the second stator 31. Rotor magnetic columns 43 are evenly arranged in the circumferential direction of the inner ring of the second rotor 29. The rotor magnetic columns 43 are connected to the rotor coil 41. The input end of the rotor coil 41 is connected to the outer ring of the outer slip ring 34 through the rotor polyethylene filling layer 42, so that it acts as a vane pump rotor and as a motor rotor structure.

[0053] like Fig.16 As shown, the outer ring of the right oil distribution plate 32 is symmetrically provided with right oil distribution plate oil holes, and the inner ring of the right oil distribution plate 32 is evenly provided with right oil distribution plate magnetic columns 45 in the circumferential direction. The right oil distribution plate magnetic columns 45 are connected to the right oil distribution plate coil 44. The right oil distribution plate coil 44 is connected to an alternating current to act as a right stator structure. The left oil distribution plate coil 39 and the right oil distribution plate coil 44 are energized to generate a uniform magnetic field consisting of alternating N poles and S poles, driving the second rotor 29 to rotate in the magnetic field. Under the continuous and close contact between the inner slip ring 30 and the outer slip ring 34, the inner slip ring 30 is connected to an alternating current so that the rotor coil 41 connected to the outer slip ring 34 generates a uniform magnetic field consisting of alternating N poles and S poles, and rotates under the action of the left and right stator magnetic field forces, thereby driving the second blade 28 to produce a telescopic action in the elliptical inner ring of the second stator 31. At this time, an air pressure difference will be caused at the oil suction hole and the oil discharge hole to achieve the action of oil suction and oil discharge. The electromagnetic vane motor pump has the characteristics of small number of parts, which reduces the difficulty of assembly, small size and long life, and has adjustable multi-directional drive, easy control, good stability, and can improve efficiency.

[0054] like Fig.15 As shown, the second support shaft 33 is provided with a support shaft positioning hole 47 and a support shaft wiring hole 48 in sequence, and a support shaft polyethylene filling layer 46 is provided at the mounting end of the second support shaft 33. When the inner slip ring 30 and the outer slip ring 34 are at the same position on the inner ring of the second rotor 29, the outer slip ring 34 is tightly attached, and the inner slip ring 30 is connected to the alternating power supply through the support shaft wiring hole 48 on the second support shaft 33, so as to continuously supply power to the rotor coil 41. The inner slip ring 30 on the second support shaft 33 contacts the outer slip ring 34 on the inner ring of the second rotor 29 and supports the second rotor 29. When energized, the motor structure is formed under the joint action of the left stator structure and the right stator structure; the support shaft polyethylene filling layer 46 fills and fixes the inner slip ring 30 and contacts the outer slip ring 34 filled and fixed by the rotor polyethylene filling layer 42 on the inner ring of the second rotor 29.

[0055] The first mounting end of the outside of the left pump body 26 is connected to the first mounting end of the outside of the right pump body 35 through the hexagon socket cylindrical head screw 1 and the sealing ring 10, the first mounting end of the inside of the left pump body 26 is connected to the mounting end of the left oil distribution plate 27, the first mounting end of the second support shaft 33 is fixedly connected to the second positioning hole 51 of the right pump body 35 through the cylindrical pin 12, the second mounting end, the third mounting end, the fourth mounting end and the fifth mounting end of the second support shaft 33 are respectively connected to the middle mounting end of the right oil distribution plate 32, the outer sliding ring 34, the second rotor 29 and the inner sliding ring 30 through the support shaft polyethylene filling layer 46, The second support shaft 33 is in contact with the second rotor 29 to support its rotation, the inner sliding ring 30 and the outer sliding ring 34 are slidably connected, the end surface mounting end of the right oil distribution plate 32 is connected to the internal mounting end of the right pump body 35 through the sealing ring 10, the outer ring of the second rotor 29 is coaxially connected to the inner ring of the second stator 31, the outer ring of the second stator 31 is connected to the second mounting end inside the left pump body 26, the fixed ends of the left oil distribution plate 27, the second stator 31 and the right oil distribution plate 32 are fixedly connected in turn by the slotted cylindrical head screw 3, the cylindrical head of the slotted cylindrical head screw 3 is stuck in the circular groove of the left pump body 26, and is fixed and rotated together with the pump body.

[0056] Specifically, the right oil distribution plate 32 is coaxially installed with the left oil distribution plate 27. The number of oil holes in the left oil distribution plate and the right oil distribution plate are both two, and the oil holes in the right oil distribution plate and the left oil distribution plate are staggered in the circumferential direction of the outer ring of the oil distribution plate. The oil hole in the left oil distribution plate is used to connect the left pump body oil hole 36 and the second rotor 29 when the second blade 28 is working, so as to realize the action of sucking and discharging oil.

[0057] The left oil distribution plate oil hole is connected to the left pump body oil hole 36, and the right oil distribution plate oil hole is connected to the right pump body oil hole 49. The left and right sides of the second rotor 29 are symmetrical structures. The inner ring is filled with a rotor polyethylene filling layer 42. The polyethylene material fills and fixes the outer sliding ring 34, and the two end faces of the second rotor 29 are respectively connected to the left oil distribution plate oil hole and the right oil distribution plate oil hole. The inner ring of the second stator 31 is an elliptical structure, which realizes the extension and contraction of the second blade 28. The width of the second stator 31 is greater than the width of the second rotor 29. The second rotor 29 is located in the inner ring of the second stator 31; the blade groove 18 on the circumference of the second rotor 29 is used to provide space for the extension and contraction of the second blade 28.

[0058] The axes of the left pump body 26, the left oil distribution plate 27, the second rotor 29, the second stator 31, the right oil distribution plate 32, the inner sliding ring 30, the outer sliding ring 34, the second support shaft 33 and the right pump body 35 are on the same straight line.

[0059] The following is a further description of an integrated vane motor pump based on electromagnetic drive according to the present invention in combination with an embodiment:

[0060] The electromagnetically driven integrated vane motor pump of the present invention can be used not only as a water pump or oil pump, but also as a positive pressure air pump or vacuum pump, making it a multi-purpose motor pump. The overall design of the present invention adopts a tight fit, which is not easy to separate during the production process, which is conducive to improving production efficiency. Except for the structure that acts as the stator and needs to generate electromagnetic force, the rest of the structure is made of stainless steel or brass and other materials that do not conduct magnetism, which ensures the smoothness and reliability of the movement and effectively guarantees the qualified rate.

[0061] The specific working process of the permanent magnet vane motor pump is as follows:

[0062] First, the stator coils of the front oil distribution plate 4, the rear oil distribution plate 8 and the first stator 7 are respectively connected to the externally controlled three-phase symmetrical alternating current from the front oil distribution plate wiring hole 13 on the front pump body 2 and the rear oil distribution plate wiring hole 24 on the rear pump body 11 of the permanent magnet vane motor pump, so that the front oil distribution plate coil 17 and the rear oil distribution plate coil 21 respectively generate a uniform magnetic field consisting of alternating N poles and S poles. The front oil distribution plate coil 17 and the rear oil distribution plate coil 21 just generate a complete circular uniform magnetic field. At the same time, the stator coil generates the same complete magnetic field with uniform alternation of N poles and S poles.

[0063] Then, under the action of the uniform magnetic field on both sides and the outer ring of the first rotor 5, the permanent magnets 19 with staggered N poles and S poles are excited by the electromagnetic field and rotate.

[0064] Finally, based on the principle that the N pole and the S pole repel each other but attract each other, by actively changing the direction of the three-phase symmetrical alternating current, each energized coil can generate a controllable alternating magnetic field, thereby acting on the permanent magnets 19 circumferentially staggeredly inlaid on the first rotor 5 to drive the first rotor 5 to rotate under magnetic drive, and at the same time drive the first blade 6 to achieve telescopic action between the blade slot 18 and the elliptical inner circle of the first stator 7. At this time, air pressure difference is caused at the front pump body oil hole 14, the front oil distribution plate oil hole 15, the rear oil distribution plate oil hole 20 and the rear pump body oil hole 23, thereby achieving the action of sucking and discharging oil.

[0065] The specific working process of the electromagnetic vane motor pump is as follows:

[0066] First, the left pump body wiring hole 37 on the left pump body 26 of the electromagnetic vane motor pump and the right pump body wiring hole 50 on the right pump body 35 respectively lead out the left oil distribution plate coil 39, the right oil distribution plate coil 44 and the rotor coil 41 and connect them to the externally controlled three-phase symmetrical alternating current, and the rotor coil 41 is connected to the external power supply through the inner slip ring 30 and the outer slip ring 34 via the support shaft wiring hole 48, thereby making the left oil distribution plate coil 39 and the right oil distribution plate coil 44 respectively generate a complete cycle of uniform rotating magnetic field consisting of alternating N-level and S-level.

[0067] The rotation speed of the rotating magnetic field is controlled by changing the three-phase symmetrical alternating current. The alternating current connected to the rotor coil 41 on the second rotor 29 has the same wiring principle as the left oil distribution plate coil 39 and the right oil distribution plate coil 44, but is always slightly behind the rotating magnetic field generated by the left oil distribution plate coil 39 and the right oil distribution plate coil 44.

[0068] At this time, the rotating magnetic field of the second rotor 29 is continuously cut by the rotating magnetic fields generated by the left oil distribution plate coil 39 and the right oil distribution plate coil 44, and the rotor coil 41 is axially symmetrically distributed, and forms a mutually cutting relationship with the rotating magnetic fields of the left oil distribution plate coil 39 and the right oil distribution plate coil 44. Thus, an electromagnetic torque is generated under the drive of the electromagnetic force, driving the second rotor 29 to rotate along the direction of the rotating magnetic fields on the left oil distribution plate 27 and the right oil distribution plate 32.

[0069] Secondly, the rotor coil 41 of the second rotor 29 is wound around and fixed to the inner ring by the rotor polyethylene filling layer 42, directly connected to the outer slip ring 34 of the inner ring, and directly in contact with the inner slip ring 30 on the second support shaft 33 that is connected to the power supply. Through continuous sliding contact, brushes are formed to continuously supply power to the rotor coil 41.

[0070] Finally, when the second rotor 29 rotates, the second blade 28 inside it is driven to realize telescopic action in the blade slot 18 and the elliptical inner circle of the second stator 31. At this time, the oil holes of the left oil distribution plate 27 and the right oil distribution plate 32 connected thereto produce a pressure difference, which pushes the hydraulic oil from high pressure to low pressure. When the power is continuously supplied, the second rotor 29 can rotate continuously, thereby relying on electromagnetic force to complete the oil suction and oil discharge action of the vane pump.

[0071] The embodiments described above are only descriptions of the preferred implementation modes of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary technicians in this field should all fall within the protection scope determined by the claims of the present invention.

Claims

1. An integrated vane motor pump based on electromagnetic drive, comprising a front pump body, a front oil distribution plate, a first rotor, a first vane, a first stator, a rear oil distribution plate, a first support shaft, a rear pump body, a coil and a permanent magnet, characterized in that: The front pump body is provided with a front oil distribution plate wiring hole and a front pump body oil hole in sequence, and the rear pump body is provided with a rear pump body oil hole, a rear oil distribution plate wiring hole and a first positioning hole in sequence. The outer ring and the inner ring of the front oil distribution plate are provided with a front oil distribution plate oil hole and a front oil distribution plate magnetic column respectively. The front oil distribution plate oil hole and the front oil distribution plate magnetic column are staggered along the circumferential direction of the front oil distribution plate. The front oil distribution plate magnetic column is connected to the front oil distribution plate coil. The first rotor is evenly provided with blade slots and permanent magnet slots in the circumferential direction. The blade slots and the permanent magnet slots are alternately distributed. The first blade and the permanent magnet are respectively located in the blade slot and the permanent magnet slot. The first stator is evenly provided with coil slots in the circumferential direction, and the stator coil is provided on the coil slots. The outer ring and the inner ring of the rear oil distribution plate are respectively provided with rear oil distribution plate oil holes and rear oil distribution plate magnetic columns, and the rear oil distribution plate oil holes and the rear oil distribution plate magnetic columns are staggered along the circumferential direction of the rear oil distribution plate. The rear oil distribution plate magnetic columns are connected to the rear oil distribution plate coil. The front oil distribution plate coil, the rear oil distribution plate coil and the stator coil all generate a circular uniform magnetic field. The permanent magnet rotates under the excitation of the circular uniform magnetic field, thereby driving the first blade to achieve telescopic action in the blade slot and the elliptical inner ring of the first stator, and completing the action of oil suction and oil discharge; The first mounting end on the outside of the front pump body is connected to the first mounting end on the outside of the rear pump body through a hexagon socket cylindrical head screw and a sealing ring, the first mounting end on the inside of the front pump body is connected to the mounting end of the front oil distribution plate, the first mounting end of the first support shaft is fixedly connected to the first positioning hole of the rear pump body through a cylindrical pin, the second mounting end and the third mounting end of the first support shaft are respectively connected to the rear oil distribution plate and the middle mounting end of the first rotor, the end surface mounting end of the rear oil distribution plate is connected to the mounting end inside the rear pump body through a sealing ring, the outer ring of the first rotor and the inner ring of the first stator are coaxially connected, the outer ring of the first stator is connected to the second mounting end inside the front pump body, and the fixed ends of the front oil distribution plate, the first stator and the rear oil distribution plate are fixedly connected by slotted cylindrical head screws in sequence.

2. The integrated vane motor pump based on electromagnetic drive according to claim 1, characterized in that: The number of the oil holes in the front oil distribution plate and the number of the oil holes in the rear oil distribution plate are both two, and the oil holes in the front oil distribution plate and the oil holes in the rear oil distribution plate are symmetrically distributed about the axes of the front oil distribution plate and the rear oil distribution plate.

3. The integrated vane motor pump based on electromagnetic drive according to claim 1 or 2, characterized in that: The front oil distribution plate oil hole is connected to the front pump body oil hole, the rear oil distribution plate oil hole is connected to the rear pump body oil hole, and both end surfaces of the first rotor are respectively connected to the front oil distribution plate oil hole and the rear oil distribution plate oil hole.

4. The integrated vane motor pump based on electromagnetic drive according to claim 1, characterized in that: The axes of the front pump body, the front oil distribution plate, the first rotor, the first stator, the rear oil distribution plate, the first support shaft and the rear pump body are on the same straight line.

5. The integrated vane motor pump based on electromagnetic drive according to claim 1, characterized in that: The inner circle of the first stator is an elliptical structure, the width of the first stator is greater than the width of the first rotor, and the first rotor is located in the inner circle of the first stator.

6. An integrated vane motor pump based on electromagnetic drive, comprising a left pump body, a left oil distribution plate, a second vane, a second rotor, a slip ring, a second stator, a right oil distribution plate, a second support shaft, a right pump body, a coil and a magnetic column, characterized in that: The left pump body is provided with a left pump body oil hole, a left pump body wiring hole and a left oil distribution plate positioning hole in sequence, the right pump body is provided with a right pump body oil hole, a right pump body wiring hole and a second positioning hole in sequence, the outer ring of the left oil distribution plate is symmetrically provided with left oil distribution plate oil holes, the inner ring of the left oil distribution plate is evenly provided with left oil distribution plate magnetic columns in the circumferential direction, the left oil distribution plate magnetic columns are connected to the left oil distribution plate coil, the left oil distribution plate coil serves as a left stator structure, the outer ring of the second rotor is evenly provided with blade grooves in the circumferential direction, the second blades are located in the blade grooves, the inner ring of the second rotor is evenly provided with rotor magnetic columns in the circumferential direction, the rotor magnetic columns are connected to the rotor coil The input end of the rotor coil is connected through the rotor polyethylene filling layer and the outer ring of the outer slip ring, the outer ring of the right oil distribution plate is symmetrically provided with right oil distribution plate oil holes, the inner ring of the right oil distribution plate is evenly provided with right oil distribution plate magnetic columns in the circumferential direction, the right oil distribution plate magnetic columns are connected to the right oil distribution plate coil, the right oil distribution plate coil acts as a right stator structure, the left oil distribution plate coil and the right oil distribution plate coil generate a uniform alternating magnetic field, driving the second rotor to rotate in the magnetic field, thereby driving the second blade to generate a telescopic action in the elliptical inner ring of the second stator to achieve the action of oil suction and oil discharge, and the second support shaft is sequentially provided with a support shaft positioning hole and a support shaft wiring hole; The first mounting end of the outside of the left pump body is connected to the first mounting end of the outside of the right pump body through a hexagon socket cylindrical head screw and a sealing ring, the first mounting end of the inside of the left pump body is connected to the mounting end of the left oil distribution plate, the first mounting end of the second support shaft is fixedly connected to the second positioning hole of the right pump body through a cylindrical pin, the second mounting end, the third mounting end, the fourth mounting end and the fifth mounting end of the second support shaft are respectively connected to the right oil distribution plate, the outer sliding ring, the second rotor and the middle mounting end of the inner sliding ring through the polyethylene filling layer of the support shaft, the inner sliding ring and the outer sliding ring are slidingly connected, the end surface mounting end of the right oil distribution plate is connected to the mounting end inside the right pump body through a sealing ring, the outer ring of the second rotor and the inner ring of the second stator are coaxially connected, the outer ring of the second stator is connected to the second mounting end inside the left pump body, and the fixed ends of the left oil distribution plate, the second stator and the right oil distribution plate are fixedly connected by slotted cylindrical head screws in sequence.

7. The integrated vane motor pump based on electromagnetic drive according to claim 6, characterized in that: The number of the left oil distribution plate oil holes and the number of the right oil distribution plate oil holes are both two, and the right oil distribution plate oil holes and the left oil distribution plate oil holes are staggeredly distributed in the circumferential direction of the outer ring of the oil distribution plate.

8. The integrated vane motor pump based on electromagnetic drive according to claim 6 or 7, characterized in that: The left oil distribution plate oil hole is connected to the left pump body oil hole, the right oil distribution plate oil hole is connected to the right pump body oil hole, and both end surfaces of the second rotor are respectively connected to the left oil distribution plate oil hole and the right oil distribution plate oil hole.

9. The integrated vane motor pump based on electromagnetic drive according to claim 6, characterized in that: The axes of the left pump body, the left oil distribution plate, the second rotor, the second stator, the right oil distribution plate, the inner sliding ring, the outer sliding ring, the second support shaft and the right pump body are on the same straight line.

10. The integrated vane motor pump based on electromagnetic drive according to claim 6, characterized in that: The inner circle of the second stator is an elliptical structure, the width of the second stator is greater than the width of the second rotor, and the second rotor is located in the inner circle of the second stator.

Citation Information

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