Edge banding machine production line and production process thereof

Abstract

The present invention relates to an edge banding machine production line, comprising a first-layer production line, a second-layer production line, a material distribution system and a control system. The first-layer production line is provided with a general assembly line and an intelligent stereoscopic warehouse. Between the general assembly line and the intelligent stereoscopic warehouse, a pressure beam guide rail assembly line and a mechanism assembly line are sequentially provided along the assembly direction of the general assembly line. The second-layer production line is arranged on a floor at a different level from that of the first-layer production line. The second-layer production line is provided with a general assembly and debugging line and a finished product storage area. The general assembly and debugging line is connected to the general assembly line through a lifting mechanism, and the finished product storage area is arranged on one side of the general assembly and debugging line. The control system is connected to the first-layer production line, the second-layer production line, the lifting mechanism and the material distribution system. The present invention also provides a production process based on the above-mentioned edge banding machine production line, which can ensure orderly production and real-time monitoring, thereby improving production efficiency.

Description

Technical Field

[0001] The invention relates to the technical field of edge banding machine production and manufacturing, and in particular to an edge banding machine production line and a production process thereof. Background Art

[0002] Edge banding machines are important and complex products of woodworking machinery. With the rapid development of the furniture industry, the demand for edge banding machines in custom furniture factories is increasing day by day. At present, the final assembly of edge banding machines is basically a multi-process assembly mode with fixed points. The equipment processes are numerous, the assembly processes are complex, and the various processes are mixed together, resulting in low production efficiency and unable to meet large-scale production. Moreover, the final assembly is a fixed-point assembly rather than a production line, so the production progress cannot be monitored in real time. In addition, due to the large number of processes, combining all processes into a production line requires a large workshop area, making it difficult to integrate all processes. Summary of the invention

[0003] Based on this, it is necessary to provide an edge banding machine production line and its production process to address the above problems, which can organically integrate all production and assembly operations of the edge banding machine into one production line, ensure that the production is carried out in an orderly manner, help improve production efficiency, and effectively save the area requirements for a single floor.

[0004] The technical solution is as follows:

[0005] On the one hand, an edge banding machine production line is provided, comprising:

[0006] The first-layer production line includes a general assembly line and an intelligent stereoscopic warehouse, and a pressure beam guide rail assembly line and a mechanism assembly line are sequentially arranged between the general assembly line and the intelligent stereoscopic warehouse along the assembly direction of the general assembly line;

[0007] The second-layer production line is arranged on a floor at a different level from that of the first-layer production line, and the second-layer production line is provided with a general assembly and debugging line and a finished product storage area, the general assembly and debugging line is connected to the general assembly line through a lifting mechanism, and the finished product storage area is arranged on one side of the general assembly and debugging line;

[0008] The material distribution system is used to transport materials between the intelligent stereoscopic warehouse, the pressure beam guide assembly line, the mechanism assembly line, the final assembly line, the final assembly and debugging line, and the finished product storage area;

[0009] A control system is connected with the first production line, the second production line, the lifting mechanism and the material distribution system.

[0010] The technical solution is further described below:

[0011] In one embodiment, the final assembly line includes a conveying rail and a frame rail assembly area and a mechanism assembly area sequentially arranged on the conveying rail, one side of the frame rail assembly area is connected to the output end of the pressure beam rail assembly line, one side of the mechanism assembly area is connected to the output end of the mechanism assembly line, and the lifting mechanism is provided on one end of the rail.

[0012] In one of the embodiments, the final assembly line further includes an air pipe and electrical assembly area, and the air pipe and electrical assembly area is arranged between the mechanism assembly area and the lifting mechanism.

[0013] In one embodiment, a first semi-finished product area is provided between the general assembly line and the pressure beam guide rail assembly line, and a second semi-finished product area is provided between the general assembly line and the mechanism assembly line.

[0014] In one of the embodiments, the material distribution system further includes a hoisting mechanism for hoisting the materials in the first semi-finished product area and the second semi-finished product area to the final assembly line respectively.

[0015] In one of the embodiments, the intelligent three-dimensional warehouse further includes a material turnover area, and the material distribution system includes an AGV vehicle for transporting materials in the material turnover area to the mechanism assembly line.

[0016] In one embodiment, the control system includes a U9 system and an MES intelligent production system.

[0017] On the other hand, a production process based on the above-mentioned edge banding machine production line is also provided, characterized in that it also includes the following steps:

[0018] S1. Register the edge banding machine equipment requirements through the U9 system, sort out the whole machine material list according to the equipment requirements, and put all the materials on the material list into the intelligent three-dimensional warehouse of the first-level production line;

[0019] S2. According to the delivery date registered by the U9 system, the MES intelligent production system is connected to issue production instructions. The intelligent warehouse transports the materials to be processed to the material turnover area and feeds back the information to the MES intelligent production system.

[0020] S3, the MES intelligent production system controls the AGV to issue a material transportation instruction, and the AGV transfers the materials in the material turnover area to the mechanism assembly line, and completes the pre-assembly of the mechanism on the mechanism assembly line, and places it in the second semi-finished product area after assembly; at the same time, the pressure beam guide rail assembly line synchronously assembles the pressure beam guide rail, and after assembly, it is placed in the first semi-finished product area;

[0021] S4, placing the rack on the general assembly line and completing the assembly of the rack, then transporting the pressure beam guide rail assembled in the first semi-finished product area to the rack guide rail assembly area for installation with the rack, and after the installation is completed, transporting it to the mechanism assembly area through the conveyor guide rail;

[0022] S5, transporting the assembled mechanism in the second semi-finished product area to the mechanism assembly area for installation, and after installation, transporting it to the air pipe and electrical assembly area through the conveying rail;

[0023] S6, assembling the air pipes and pneumatic components in the air pipe and electrical assembly area, transporting them to the lifting mechanism through the conveying guide rails, and then transporting them to the second-level production line through the lifting mechanism;

[0024] S7. Debug the equipment on the final assembly and debugging line of the second-level production line. After debugging, the equipment will be packaged and transferred to the finished product inventory area, waiting for loading and shipment.

[0025] The technical solution is further described below:

[0026] In one of the embodiments, each completed process in the above steps will be recorded and fed back through the MES intelligent production system.

[0027] In one of the embodiments, in step S4 and step S5, the materials in the first semi-finished product area and the second semi-finished product area are hoisted into the rack guide rail assembly area and the mechanism assembly area respectively by a hoisting mechanism.

[0028] Beneficial effects of the present invention:

[0029] Compared with the prior art, the edge banding machine production line of the present invention divides the entire production line into an intelligent stereoscopic warehouse, a general assembly line, a pressure beam guide rail assembly line, a mechanism assembly line, a general assembly and debugging line, and a finished product inventory area arranged on the first-layer production line, and connects the first-layer production line and the second-layer production line through a lifting mechanism to realize the assembly production of the entire edge banding machine. From the semi-finished product mechanism to the whole machine assembly, the assembly line production method is adopted, which can ensure the orderly production and is conducive to improving production efficiency. In addition, by utilizing the structure of the double-layer production line, the area requirement for a single floor can be effectively saved.

[0030] Furthermore, the material distribution system is used to transport materials between the above-mentioned production lines, making material transfer convenient and efficient. The control system is then used to achieve automated control to ensure that the coordination between the production lines is compact and orderly, further improving production efficiency, reducing labor costs, and being able to monitor production progress data in real time to achieve refined control management and ensure operational safety.

[0031] In addition, a production process based on the above-mentioned edge banding machine production line is also provided to realize the production and assembly of the entire edge banding machine equipment, ensure that the coordination between each assembly line is compact and orderly, effectively complete the production and assembly of the equipment according to the equipment delivery date, improve production efficiency, and realize control management and real-time monitoring of production progress. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] The drawings constituting a part of this application are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute improper limitations on the present invention.

[0033] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0034] Figure 1 This is a schematic diagram of the structure of the first-layer production line in one embodiment;

[0035] Figure 2 is a schematic structural diagram of a second-layer production line in one embodiment;

[0036] Figure 3 It is a schematic diagram of the operation flow of the production process in one embodiment.

[0037] Description of reference numerals:

[0038] 100, first-layer production line; 110, intelligent stereoscopic warehouse; 111, material turnover area; 120, pressure beam guide rail assembly line; 130, mechanism assembly line; 140, final assembly line; 141, conveyor guide rail; 142, rack guide rail assembly area; 143, mechanism assembly area; 144, air pipe and electrical assembly area; 151, first semi-finished product area; 152, second semi-finished product area;

[0039] 200, second-level production line; 210, assembly and debugging line; 220, finished product storage area;

[0040] 300. Lifting mechanism. DETAILED DESCRIPTION

[0041] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the present invention, so the present invention is not limited by the specific embodiments disclosed below.

[0042] In the description of the present invention, it should be noted that the terms "inside", "outside", "upper", "lower", "horizontal", etc. indicate the orientation or position relationship based on the orientation or position relationship shown in the drawings, or the orientation or position relationship in which the product of the invention is usually placed when in use, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "first", "second", "third", "fourth", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.

[0043] In the present invention, unless otherwise clearly defined and limited, the terms "installation", "connection", "fixation", "close fitting" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances. (46)

[0044] like Figure 1 to Figure 2 As shown, in one embodiment, an edge banding machine production line is provided, including a first-layer production line 100, a second-layer production line 200, a material distribution system for material transportation, and a control system. The first-layer production line 100 is provided with a general assembly assembly line 140 and an intelligent stereoscopic warehouse 110. A pressure beam guide rail assembly line 120 and a mechanism assembly line 130 are sequentially provided between the general assembly assembly line 140 and the intelligent stereoscopic warehouse 110 along the assembly direction of the general assembly assembly line 140. The second-layer production line 200 is arranged on a floor at a different level from the first-layer production line 100. The second-layer production line 200 is provided with a general assembly and debugging assembly line 210 and a finished product storage area 220. The general assembly and debugging assembly line 210 is connected to the general assembly assembly line 140 through a lifting mechanism 300, and the finished product storage area 220 is arranged on one side of the general assembly and debugging assembly line 210. The control system is connected with the first-layer production line 100, the second-layer production line 200, the lifting mechanism 300, and the material distribution system.

[0045] In this embodiment, the entire production line is divided into an intelligent stereoscopic warehouse 110, a general assembly line 140, a pressure beam guide rail assembly line 120, a mechanism assembly line 130, and a general assembly and debugging line 210 and a finished product inventory area 220 arranged on the second production line 200, and the first production line 100 and the second production line 200 are connected by a lifting mechanism 300 to realize the assembly production of the entire edge banding machine. From the semi-finished mechanism to the whole machine assembly, the assembly line production method is adopted, which can ensure the orderly production and is conducive to improving production efficiency. In addition, by utilizing the structure of the double-layer production line, the area requirement for a single floor can be effectively saved.

[0046] Furthermore, the material distribution system is used to transport materials between the above-mentioned production lines, making material transfer convenient and efficient. The control system is then used to achieve automated control to ensure that the coordination between the production lines is compact and orderly, further improving production efficiency, reducing labor costs, and being able to monitor production progress data in real time to achieve refined control management and ensure operational safety.

[0047] In one embodiment, the final assembly line 140 includes a conveying rail 141 and a frame rail assembly area 142 and a mechanism assembly area 143 which are sequentially arranged on the conveying rail 141, one side of the frame rail assembly area 142 is connected to the output end of the pressure beam rail assembly line 120, one side of the mechanism assembly area 143 is connected to the output end of the mechanism assembly line 130, and a lifting mechanism 300 is provided on one end of the rail.

[0048] In one embodiment, the final assembly line 140 further includes an air pipe and electrical assembly area 144 , which is disposed between the mechanism assembly area 143 and the lifting mechanism 300 .

[0049] In one embodiment, a first semi-finished product area 151 is provided between the final assembly line 140 and the pressure beam guide rail assembly line 120 , and a second semi-finished product area 152 is provided between the final assembly line 140 and the mechanism assembly line 130 .

[0050] In one embodiment, the material distribution system further includes a hoisting mechanism for hoisting the materials in the first semi-finished product area 151 and the second semi-finished product area 152 to the final assembly line 140 respectively.

[0051] In one embodiment, the intelligent stereoscopic warehouse 110 further includes a material turnover area 111 , and the material distribution system includes an AGV vehicle for transporting materials in the material turnover area 111 to the mechanism assembly line 130 .

[0052] In one embodiment, the control system includes the U9 system and the MES intelligent production system to realize the material list and shipping information registration of the edge banding machine equipment, as well as automated and systematic control of the production and assembly of the entire edge banding machine equipment, while also being able to achieve real-time monitoring of the entire production and assembly process and progress.

[0053] On the other hand, Figures 1 to 3 As shown, a production process based on the above-mentioned edge banding machine production line is also provided, characterized in that it also includes the following steps:

[0054] S1. Register the edge banding machine equipment requirements through the U9 system, sort out the whole machine material list according to the equipment requirements, and put all the materials on the material list into the intelligent stereoscopic warehouse 110 of the first-level production line 100;

[0055] S2. According to the delivery date registered by the U9 system, the MES intelligent production system is connected to issue production instructions. The intelligent three-dimensional warehouse 110 transports the materials to be processed to the material turnover area 111 and feeds back the information to the MES intelligent production system.

[0056] S3, the MES intelligent production system controls the AGV to issue a material transportation instruction, and the AGV transfers the materials in the material turnover area 111 to the mechanism assembly line 130, and completes the pre-assembly of the mechanism on the mechanism assembly line 130, and places it in the second semi-finished product area 152 after the assembly is completed; at the same time, the pressure beam guide rail assembly line 120 synchronously assembles the pressure beam guide rail, and after the assembly, it is placed in the first semi-finished product area 151;

[0057] S4, placing the rack on the final assembly line 140 and completing the assembly of the rack, then transporting the assembled pressure beam guide rails in the first semi-finished product area 151 to the rack guide rail assembly area 142 for installation with the rack, and after the installation is completed, transporting it to the mechanism assembly area 143 through the transport guide rail 141;

[0058] S5, transporting the assembled mechanism in the second semi-finished product area 152 to the mechanism assembly area 143 for installation, and after the installation is completed, transporting it to the air pipe and electrical assembly area 144 through the transport rail 141;

[0059] S6. Assemble the air pipes and pneumatic components in the air pipe and electrical assembly area 144. After assembly, transport them to the lifting mechanism 300 through the conveying guide rail 141, and then transport them to the second-layer production line 200 through the lifting mechanism 300;

[0060] S7, debugging of equipment is performed on the final assembly and debugging line 210 of the second-layer production line 200. After the debugging is completed, the equipment is packaged and transferred to the finished product inventory area 220, waiting for loading and shipment.

[0061] In this embodiment, the above-mentioned production process is used to realize the production and assembly of the entire edge banding machine equipment, ensure that the coordination between the various assembly lines is compact and orderly, effectively complete the production and assembly of the equipment according to the equipment delivery date, improve production efficiency, and realize control management and real-time monitoring of production progress.

[0062] In one of the embodiments, each completed process in the above steps will be recorded and fed back through the MES intelligent production system, so that the entire production and assembly process can be monitored in real time through the MES intelligent production system.

[0063] In one embodiment, in step S4 and step S5, the materials in the first semi-finished product area 151 and the second semi-finished product area 152 are hoisted into the frame guide rail assembly area 142 and the mechanism assembly area 143 respectively by a hoisting mechanism.

[0064] The above embodiments only express several implementation methods of the present invention, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the invention patent. It should be pointed out that, for those of ordinary skill in the art, several variations and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be subject to the attached claims.

Claims

1. An edge banding machine production line, characterized in that: include: A first-layer production line (100), wherein a general assembly line (140) and an intelligent stereoscopic warehouse (110) are provided on the first-layer production line (100), and a pressure beam guide rail assembly line (120) and a mechanism assembly line (130) are sequentially provided between the general assembly line (140) and the intelligent stereoscopic warehouse (110) along the assembly direction of the general assembly line (140); A second production line (200), the second production line (200) being arranged on a floor at a different level from the first production line (100), the second production line (200) being provided with a final assembly and debugging line (210) and a finished product storage area (220), the final assembly and debugging line (210) being connected to the final assembly line (140) via a lifting mechanism (300), and the finished product storage area (220) being arranged on one side of the final assembly and debugging line (210); A material distribution system for transporting materials between an intelligent stereoscopic warehouse (110), a pressure beam guide rail assembly line (120), a mechanism assembly line (130), a final assembly line (140), a final assembly and debugging line (210), and a finished product storage area (220); A control system, wherein the control system is connected to the first-layer production line (100), the second-layer production line (200), the lifting mechanism (300) and the material distribution system.

2. The edge banding machine production line according to claim 1, characterized in that: The final assembly line (140) comprises a conveying guide rail (141) and a frame guide rail assembly area (142) and a mechanism assembly area (143) which are sequentially arranged on the conveying guide rail (141); one side of the frame guide rail assembly area (142) is connected to the output end of the pressure beam guide rail assembly line (120); one side of the mechanism assembly area (143) is connected to the output end of the mechanism assembly line (130); and the lifting mechanism (300) is arranged on one end of the guide rail.

3. The edge banding machine production line according to claim 2, characterized in that: The final assembly line (140) further comprises an air pipe and electrical assembly area (144), wherein the air pipe and electrical assembly area (144) is arranged between the mechanism assembly area (143) and the lifting mechanism (300).

4. The edge banding machine production line according to claim 1, characterized in that: A first semi-finished product area (151) is provided between the general assembly line (140) and the pressure beam guide rail assembly line (120), and a second semi-finished product area (152) is provided between the general assembly line (140) and the mechanism assembly line (130).

5. The edge banding machine production line according to claim 4, characterized in that: The material distribution system further comprises a hoisting mechanism for hoisting the materials in the first semi-finished product area (151) and the second semi-finished product area (152) to the final assembly line (140) respectively.

6. The edge banding machine production line according to claim 1, characterized in that: The intelligent stereoscopic warehouse (110) further comprises a material turnover area (111), and the material distribution system comprises an AGV vehicle for transporting materials in the material turnover area (111) to the mechanism assembly line (130).

7. The edge banding machine production line according to claim 1, characterized in that: The control system includes the U9 system and the MES intelligent production system.

8. A production process of an edge banding machine production line based on any one of claims 1 to 7, characterized in that: The following steps are also included: S1. Register the edge banding machine equipment requirements through the U9 system, organize the whole machine material list according to the equipment requirements, and put all the materials on the material list into the intelligent three-dimensional warehouse (110) of the first-level production line (100); S2. According to the delivery date registered by the U9 system, the MES intelligent production system is connected to issue a production instruction. The intelligent three-dimensional warehouse (110) transports the materials to be processed to the material turnover area (111) and feeds back the information to the MES intelligent production system; S3, the MES intelligent production system controls the AGV to issue a material transport instruction, and the AGV transfers the materials in the material turnover area (111) to the mechanism assembly line (130), and completes the pre-assembly of the mechanism on the mechanism assembly line (130), and places the pre-assembly in the second semi-finished product area (152); at the same time, the pressure beam guide rail assembly line (120) synchronously assembles the pressure beam guide rail, and places the pre-assembly in the first semi-finished product area (151); S4, placing the frame on the final assembly line (140) and completing the assembly of the frame, then transporting the assembled pressure beam guide rails in the first semi-finished product area (151) to the frame guide rail assembly area (142) for installation with the frame, and after the installation is completed, transporting them to the mechanism assembly area (143) via the transport guide rail (141); S5, transporting the assembled mechanism in the second semi-finished product area (152) to the mechanism assembly area (143) for installation, and after installation, transporting it to the air pipe and electrical assembly area (144) through the transport rail (141); S6, assembling the air pipes and pneumatic components in the air pipe and electrical assembly area (144), transporting them to the lifting mechanism (300) through the conveying guide rail (141), and transporting them to the second-level production line (200) through the lifting mechanism (300); S7. Debug the equipment on the final assembly and debugging line (210) of the second-layer production line (200). After debugging, the equipment is packaged and transferred to the finished product inventory area (220) to wait for loading and shipment.

9. A production process according to claim 8, characterized in that: In the above steps, each completed process will be recorded and fed back through the MES intelligent production system.

10. A production process according to claim 8, characterized in that: In step S4 and step S5, the materials in the first semi-finished product area (151) and the second semi-finished product area (152) are hoisted into the frame guide rail assembly area (142) and the mechanism assembly area (143) respectively by a hoisting mechanism.

Images