A diamond dual-purpose grinding disc processing device and processing method

Abstract

The present invention discloses a diamond dual-purpose grinding disc processing device and a processing method, which relates to the field of diamond grinding wheels and includes an upper mold and a lower mold. The upper mold and the lower mold are installed on a press. The upper mold is hoisted and pressed down, and the lower mold is filled with upward pressure. A base material pipe is installed on the upper mold. An overhead rail is hoisted around the outer side above the lower mold, and a spraying tool is installed on the overhead rail. The tail of the spraying tool is connected to a seed material pipe. A cutting edge is opened on the outer ring of the formed diamond grinding wheel, so that the formed diamond grinding tool has a dual effect of grinding and cutting during use. For a conventional diamond grinding wheel, the diamond contained therein is only provided with a shallow layer. During use, the diamond on the outer side may fall off. During the production of this grinding wheel, by adjusting the density of the base material and using vibration, the position of the diamond powder can be adjusted by vibration.

Description

Technical Field

[0001] The present invention relates to the technical field of diamond grinding wheels, and particularly to a diamond dual-purpose grinding disc processing device and a processing method thereof. Background Technique

[0002] Diamond grinding wheels belong to superabrasive grinding wheels. Due to their characteristics and advantages, diamond grinding wheels have become the ideal first choice tools for grinding and processing hard and brittle materials such as glass, ceramics, gems, stones, etc. and cemented carbides.

[0003] During the use of conventional diamond grinding wheels, only their grinding surfaces have the use effect and grinding effect, and the high strength and excellent wear resistance of the sintered diamond grinding wheels cannot be better utilized. Therefore, a diamond dual-purpose grinding disc processing device and a processing method thereof are proposed. Summary of the Invention

[0004] The purpose of the present invention is to provide a diamond dual-purpose grinding disc processing device and a processing method thereof, so as to solve the problem of low utilization rate of the wear resistance and strength of diamond grinding wheels proposed in the above background technique.

[0005] To achieve the above purpose, the present invention provides the following technical solutions: including an upper mold and a lower mold, the upper mold and the lower mold are installed on a press, the upper mold is hoisted and pressed down, the lower mold is filled with upward pressure, a base material pipe is installed on the upper mold, a suspension rail is hoisted around the outer side above the lower mold, a spraying tool is installed on the suspension rail, a seed material pipe is connected to the tail of the spraying tool, several extension arms are installed on the press, a movable part is slidably installed on the extension arms, and a plug is installed on the movable part and inserted between the upper mold and the lower mold. An edge is opened on the outer ring of the formed diamond grinding wheel, so that the formed diamond grinding tool has the dual effects of grinding and cutting when in use. For a conventional diamond grinding wheel, only a shallow layer of diamond is contained inside it, and the diamond on the outer side may fall off during use. During the production of this grinding wheel, the mixed diamond powder can be vibrated to make the layer where the diamond powder is located in a predetermined position, and by adjusting the density of the base material, the effect that the position where the diamond powder is located can be adjusted by vibration is achieved.

[0006] Preferably, sockets are opened on the upper mold and the lower mold, the plug is inserted into the mold through the sockets, the upper mold and the seed material pipe respectively inject the base material and the seed material into the mold, and a grinding disc is generated in the mold. The plug is inserted into the grinding tool, so that the surface of the formed grinding disc has a notch state. When in use later, the notch can grind off the raised parts on the surface of the workpiece faster during the grinding operation.

[0007] Preferably, a guide member is installed below the spraying tool. The guide member slides around the suspension rail. The spraying tool is rotatably installed on the guide member. The front end of the spraying tool is connected to a connecting member through an electric telescopic arm. A spray nozzle is installed on the connecting member. A conduit is installed at the end of the spray nozzle and communicated with the seed material pipe, which is convenient for the spray nozzle to inject the seed material. When injecting, it can rotate and inject, and can inject the seed material into the grinding tool more stably and evenly.

[0008] Preferably, a guide rail is provided on the surface of the extension arm. The movable member moves back and forth along the guide rail. A push rod is installed at the end of the movable member. A first spring is sleeved outside the push rod, which is convenient for inserting the insert into the grinding tool and facilitating the formation of a grinding disc with a notch.

[0009] Preferably, a vibrator is arranged inside the press. A limiting plate is arranged at the end of the insert. A cavity is provided inside the movable member. The size of the limiting plate is smaller than that of the cavity, so that the insert can vibrate in the cavity. When used in cooperation with the vibrator, the insert can vibrate synchronously with the upper and lower molds, which is convenient for stably shaking the diamond powder evenly.

[0010] Preferably, a fixed seat is installed at the end of the cavity. A telescopic sleeve rod is installed on the fixed seat. A limiting rod is arranged at the end of the limiting plate. A second spring is sleeved outside the limiting rod. One end of the second spring is fixedly installed on the limiting plate. The length of the second spring is longer than that of the limiting rod. The telescopic sleeve rod is sleeved on the second spring. By adjusting the position of the telescopic sleeve rod, when the sleeve rod is sleeved outside the limiting rod, the limiting plate cannot vibrate, that is, the position of the insert is fixed. At this time, the state is adapted to the step of injecting the main material into the mold.

[0011] Preferably, the diameter of the limiting rod is the same as the inner diameter of the second spring, and the diameter of the second spring is the same as the inner diameter of the telescopic sleeve rod, so that the telescopic sleeve rod can be more stably adapted to the limiting rod. When sleeved outside the limiting rod, the limiting rod cannot vibrate.

[0012] Preferably, a number of sockets are correspondingly provided on the upper mold and the lower mold. The sockets penetrate the inner and outer sides of the upper mold and the upper mold. The number of the sockets corresponds to the number of the extension arms, which stably forms notches on the grinding disc and is convenient for subsequent grinding of workpieces.

[0013] Preferably, the vertical distance between the inner cavities of the upper mold and the lower mold is the same as the height of the insert. Inclined surfaces are provided on the front and rear sides of the insert, so that inclined surfaces also exist at the formed notches, and the formed inclined surfaces are convenient for quickly grinding off the raised parts on the surface of the workpiece to be ground.

[0014] The processing method of a diamond dual-purpose grinding disc processing device is as follows

[0015] S1. Under the control of the press, the lower mold rises, the upper mold descends, the lower mold rises to butt and confront, and the upper mold does not completely descend;

[0016] S2. The push rod controls the forward push of the movable part, and the insert is inserted into the lower die from the insertion opening;

[0017] S3. The base material pipe injects the base material into the lower die through the upper die. During the injection process, the upper die is kept rotating at a constant speed;

[0018] S4. The guide member rotates around the hanging rail. During the rotation process, through the gap between the upper die and the lower die, the nozzle injects the seed material onto the surface of the lower die;

[0019] S5. The upper die is completely pressed down to dock with the lower die, and the vibrator inside the press works to vibrate the position of the seed material;

[0020] S6. Keep cold pressing. After the base material solidifies, remove the grinding disc, and then perform sintering and grinding.

[0021] Compared with the prior art, the beneficial effects of the present invention are:

[0022] 1. A cutting edge is opened on the outer ring of the formed diamond grinding wheel, so that the formed diamond grinding tool has a dual effect of grinding and cutting when in use;

[0023] 2. For a conventional diamond grinding wheel, the diamond contained therein is only provided with a shallow layer. During use, the diamond on the outer side may fall off. During the production of this grinding wheel, the mixed diamond powder can be made to be in a predetermined position through vibration. By adjusting the density of the base material, the effect that the position of the diamond powder can be adjusted through vibration is achieved. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the grinding disc mounting structure of the present invention;

[0025] Figure 2 It is a schematic diagram of the grinding disc structure of the present invention;

[0026] Figure 3 It is a schematic diagram of the processing device structure of the present invention;

[0027] Figure 4 It is a schematic diagram of the die structure of the present invention

[0028] Figure 5 It is a schematic diagram of the seed material release structure of the present invention;

[0029] Figure 6 It is a schematic diagram of the spraying tool structure of the present invention;

[0030] Figure 7 It is a schematic diagram of the movable part structure of the present invention;

[0031] Figure 8Schematic diagram of the plug-in installation structure of the present invention.

[0032] In the figure: 1, fixing piece; 2, grinding piece; 3, notch; 4, cutting edge; 5, clamping block; 6, press; 7, guide rail; 8, movable part; 9, hanging rail; 10, upper die; 11, base material pipe; 12, spraying tool; 13, lower die; 14, socket; 15, seed material pipe; 16, guiding part; 17, connecting part; 18, spraying port; 19, conduit; 20, electric control telescopic arm; 21, guide rail; 22, first spring; 23, push rod; 24, plug-in; 25, limit plate; 26, limit rod; 27, second spring; 28, cavity; 29, telescopic sleeve rod; 30, fixed seat. Detailed implementation manners

[0033] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention.

[0034] In the description of the present invention, the meaning of "a plurality of" is two or more, unless otherwise specifically defined.

[0035] In the description of the present invention, it should be noted that unless otherwise clearly specified and limited, the terms "installation", "provided with", "sheathed / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

[0036] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments.

[0037] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0038] As Figures 1 to 8 shown, the present invention provides a technical solution for a diamond dual-purpose grinding disc processing device and a processing method: a diamond dual-purpose grinding disc processing device, including a diamond grinding disc, refer to Figure 1 and Figure 2 , and the diamond grinding disc processing device refer to Figures 3 to 8 .

[0039] Embodiment 1

[0040] Refer to Figure 1 and Figure 2 , the diamond grinding disc includes a fixing piece 1 and a grinding piece 2. The fixing piece 1 is above the grinding piece 2. A plurality of slits 3 are formed on the surface of the grinding piece 2. The slits 3 penetrate through the upper and lower ends of the grinding piece 2 and extend towards the center of the grinding piece 2. While extending towards the center of the grinding piece 2, the width of the slits 3 gradually decreases. Both side ends of the slits 3 are inclined. A protrusion facing the fixing piece 1 is formed on the surface of the grinding piece 2. At the same time, another protrusion with the same direction as the protrusion on the grinding piece 2 is formed on the surface of the fixing piece 1. The protrusion on the grinding piece 2 is stuck into the fixing piece 1. In addition, a plurality of clamping blocks 5 are formed on the lower surface of the fixing piece 1. The clamping blocks 5 are adapted to the slits 3 in the part below the fixing piece 1. The clamping blocks 5 are stuck into the slits 3. Note that the grinding piece 2 is made of seed material and base material. The main body of the seed material is diamond powder, as well as auxiliary materials such as ceramic powder and metal powder. The base material is resin containing a large amount of bronze powder. The seed material is concentrated on the bottom surface and the edge of the grinding piece 2. A cutting edge 4 is ground on the edge of the grinding piece 2.

[0041] The bottom surface and the edge of the grinding piece 2 are enriched with diamond powder seed material, making both positions have extremely high strength and wear resistance. The bottom surface position can be used for grinding, and the cutting edge 4 formed on the edge can be used for cutting. Note that during the grinding operation, the slits 3 formed on the grinding piece 2, because both side edges of the slits 3 are inclined, during the grinding operation, the raised parts on the surface of the grinding object can be removed faster at the slits 3, so as to improve the efficiency of grinding the object. However, note that when the slits 3 grind the raised objects, some impurities may splash. When in use, it is necessary to pay attention to using a grinding machine with a protective cover function.

[0042] Embodiment 2

[0043] Refer to Figures 3 to 7, The processing device includes an upper mold 10 and a lower mold 13. Both the upper mold 10 and the lower mold 13 are installed on a press 6. The upper mold 10 is hoisted and pressed downwards, and the lower mold 13 is pressed upwards from the inside. At the same time, the upper mold 10 is in a rotatable state. When the upper mold 10 is docked with the lower mold 13, the internal space formed is in a state adapted to the outer shape of the grinding disc 2, but there is a structure inside that forms a notch 3. There are several extension arms 7 provided on the press 6. The number of extension arms 7 corresponds to the number of notches 3, and the extension arms 7 surround the lower mold 13. A guide rail 21 is provided on the surface of the extension arm 7, and a movable member 8 is slidably installed in the guide rail 21. A plug-in member 24 is installed at the end of the movable member 8. The outer shape structure of the plug-in member 24 is adapted to the notch 3. Sockets 14 are provided on both the upper mold 10 and the lower mold 13. The plug-in member 24 is completely inserted between the upper mold 10 and the lower mold 13 from the socket 14. A base material pipe 11 is installed on the upper mold 10. The base material pipe 11 is connected to the external base material to inject resin into the mold. Above the outer side of the contact surface between the upper mold 10 and the lower mold 13, a suspension rail 9 is hoisted. A spraying tool 12 slides on the suspension rail 9. A guiding member 16 is installed below the spraying tool 12. The guiding member 16 rotates around the suspension rail 9. The spraying tool 12 is rotatably installed on the guiding member 16. At the same time, the tail of the spraying tool 12 is connected to a seed material pipe 15. The seed material pipe 15 transports diamond powder. The front end of the spraying tool 12 is connected to a connecting member 17 through an electric control telescopic arm 20. A spray nozzle 18 is provided on the connecting member 17. At the same time, the spray nozzle 18 is connected to the seed material pipe 15 through a conduit 19.

[0044] When the device works, the lower mold 13 first rises to a state where the plug-in member 24 can be inserted into the socket 14. After the plug-in member 24 is inserted into the socket 14 on the lower mold 13, the upper mold 10 descends. Note that at this time, the upper mold 10 and the lower mold 13 do not come into complete contact. The external pump works and injects the base material through the base material pipe 11. The base material falls into the lower mold 13. At this time, the upper mold 10 keeps rotating so that the base material injected from the base material pipe 11 can be evenly distributed on the lower mold 13. Due to the certain tension of the liquid resin and the limitation of the plug-in member 24 at the edge, a slightly more amount of resin can be injected. When the resin flows into a flat state, the spraying tool 12 works. It rotates around the suspension rail 9 through the guiding member 16. During the rotation process, seeds are synchronously injected onto the resin surface to keep the seeds evenly injected. After the seeds are injected, the upper mold 10 descends to contact the lower mold 13, and then rotates slightly to completely clamp the socket 14 on the upper mold 10 onto the plug-in member 24. At this time, the upper mold 10 and the lower mold 13 are in a completely tightly docked state. Then, continue to inject the base material into the mold to ensure that the base material in the mold is full, and then continue cold pressing.

[0045] Example 3

[0046] Refer to Figure 7 and Figure 8, the press 6 is internally provided with a vibrator, the upper mold 10 and the lower mold 13 vibrate synchronously. Two push rods 23 are provided at the tail of the movable part 8. A first spring 22 is sleeved outside the push rod 23. A limit plate 25 is provided at the end of the plug-in part 24. There is a cavity 28 stuck inside the movable part 8. The limit plate 25 is inside the cavity 28, and the front opening size of the cavity 28 is smaller than the limit plate 25. When the limit plate 25 is inside the cavity 28, there are spare spaces above, below, on both sides. A limit rod 26 is provided at the tail of the limit plate 25. A second spring 27 is sleeved outside the limit rod 26. The end of the second spring 27 is fixed on the limit plate 25, and the length of the limit rod 26 is shorter than that of the second spring 27. A fixed seat 30 is installed at the inner end of the cavity 28. A telescopic sleeve rod 29 moves back and forth inside the fixed seat 30. The telescopic sleeve rod 29 is electrically controlled. The second spring 27 is sleeved into the telescopic sleeve rod 29, and the diameter of the telescopic sleeve rod 29 is the same as that of the second spring 27.

[0047] The vibrator works, so that the molds after injecting the seed materials can vibrate together. Through vibration, the seed materials move in the liquid resin, and their moving direction is the same as the density of the resin. By adjusting the resin density, the position of the seed materials in the resin can be changed, causing them to sink or rise. The amount of their movement is related to the vibration time. By vibrating, the position of the seed materials is changed, making the positions of the seed materials in the produced abrasive tools more concentrated. At the same time, the concentrated points can be set according to actual use requirements, which is convenient for use.

[0048] When the upper mold 10 and the lower mold 13 vibrate, if the plug-in part 24 cannot be adapted, the notch 3 cannot be formed, and at the same time, the amount of the injected base material cannot meet the production requirements. By controlling the position of the telescopic sleeve rod 29, when the telescopic sleeve rod 29 is only sleeved outside the second spring 27 and does not move outside the limit rod 26, the plug-in part 24 is in a vibratable state at this time. The second spring 27 between the limit rod 26 and the telescopic sleeve rod 29 can vibrate, which is convenient for the plug-in part 24 to adapt to the vibration requirements. However, in the case of initially injecting the base material, it is necessary to prevent the plug-in part 24 from shifting, and its position needs to be kept stable. At this time, the telescopic sleeve rod 29 moves forward and is sleeved outside the limit rod 26. At this time, the plug-in part 24 remains stable, so that the injected base material is also stably in the mold, and it can be prevented from seeping into the gap between the plug-in part 24 and the lower mold 13.

[0049] The above embodiments are the preferred embodiments of the present invention, but the embodiments of the present invention are not limited by the above embodiments. Any other changes, modifications, substitutions, combinations, and simplifications made without departing from the spirit and principle of the present invention shall be equivalent replacement methods and are all included in the protection scope of the present invention.

[0050] In the description of the present invention, it should be understood that the terms indicating orientation or positional relationship are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present invention.

Claims

1. A diamond dual-purpose grinding disc processing device, comprising an upper mold (10) and a lower mold (13), characterized in that: The upper die (10) and the lower die (13) are installed on a press (6). The upper die (10) is hoisted and pressed down, and the lower die (13) is pressed upward inside. A base material pipe (11) is installed on the upper die (10). A suspension rail (9) is hoisted and installed around the outside above the lower die (13). A spraying tool (12) is installed on the suspension rail (9). A seed material pipe (15) is connected to the tail of the spraying tool (12). A number of extension arms (7) are installed on the press (6). A movable member (8) is slidably installed on the extension arms (7). A plug-in member (24) is installed on the movable member (8) and inserted between the upper die (10) and the lower die (13). A guiding member (16) is installed below the spraying tool (12). The guiding member (16) slides around the suspension rail (9). The spraying tool (12) is rotatably installed on the guiding member (16). The front end of the spraying tool (12) is connected to a connecting member (17) through an electric control telescopic arm (20). A spray nozzle (18) is installed on the connecting member (17). A conduit (19) is installed at the end of the spray nozzle (18) and communicated with the seed material pipe (15). A vibrating machine is arranged inside the press (6). A limiting plate (25) is arranged at the end of the plug-in member (24). A cavity (28) is formed inside the movable member (8). The size of the limiting plate (25) is smaller than that of the cavity (28). A fixed seat (30) is installed at the end of the cavity (28). A telescopic sleeve rod (29) is installed on the fixed seat (30). A limiting rod (26) is arranged at the end of the limiting plate (25). A second spring (27) is sleeved outside the limiting rod (26). One end of the second spring (27) is fixedly installed on the limiting plate (25). The length of the second spring (27) is longer than that of the limiting rod (26). The telescopic sleeve rod (29) is sleeved on the second spring (27).

2. The diamond dual-purpose grinding disc processing device according to claim 1, characterized in that: A guide rail (21) is formed on the surface of the extension arm (7). The movable member (8) moves back and forth along the guide rail (21). A push rod (23) is installed at the end of the movable member (8). A first spring (22) is sleeved outside the push rod (23).

3. The diamond dual-purpose grinding disc processing device according to claim 1, wherein: The diameter of the limiting rod (26) is the same as the inner diameter of the second spring (27). The diameter of the second spring (27) is the same as the inner diameter of the telescopic sleeve rod (29).

4. A diamond dual-purpose grinding wheel processing device according to claim 1, characterized in that: A number of socket openings (14) are correspondingly formed on the upper die (10) and the lower die (13). The socket openings (14) penetrate through the inside and outside of the upper die (10). The number of the socket openings (14) corresponds to that of the extension arms (7).

5. A diamond dual-purpose grinding disc processing device according to claim 1, characterized in that: The vertical distance between the inner cavities of the upper die (10) and the lower die (13) is the same as the height of the plug-in member (24). Inclined surfaces are formed on the front and rear sides of the plug-in member (24).

6. The processing method of a diamond dual-purpose grinding disc processing device according to claim 1, characterized in that: Including the following steps S1. The press (6) controls the lower die (13) to rise and the upper die (10) to descend. The lower die (13) rises to a docking confrontation state, and the upper die (10) does not completely descend. S2. The push rod (23) controls the movable member (8) to push forward, and the plug-in member (24) is inserted into the lower die (13) from the socket opening (14). S3. The base material pipe (11) injects the base material into the lower mold (13) through the upper mold (10). During the injection process, the upper mold (10) rotates at a constant speed. S4. The guide part (16) rotates around the suspension rail (9). During the rotation process, through the gap between the upper mold (10) and the lower mold (13), the nozzle (18) injects the seed material onto the surface of the lower mold (13). S5. The upper mold (10) is fully pressed down to dock with the lower mold (13), and the vibrator inside the press (6) works to vibrate the position of the seed material. S6. Keep cold pressing. After the base material solidifies, remove the grinding disc, and then carry out sintering and polishing.

Images