A conveying and sorting machine for bearing production

By designing a modular bearing production conveyor and sorting machine, and adopting a primary magnetic flotation and a secondary separation mechanism, the problems of low efficiency in manual sorting and high cost of automated equipment in existing technologies have been solved, achieving efficient and low-cost bearing sorting.

CN115846216BActive Publication Date: 2025-12-23JIANGSU SULIDA MOTOR VEHICLE CO LTD
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Patent Information

Application Number
CN202211491607.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-11-25
Publication Date
2025-12-23
Estimated Expiration
2042-11-25

AI Technical Summary

Technical Problem

In the existing bearing sorting and conveying process, manual sorting is labor-intensive, inefficient and costly, while automated robotic arm equipment is complex and has high maintenance costs, resulting in limited improvement in sorting efficiency.

Method used

A conveying and sorting machine for bearing production was designed. It adopts a modular structure, including a primary magnetic flotation mechanism and a secondary separation mechanism. It uses magnetic force and high-pressure blowing flotation components to separate the inner and outer rings of the bearing, and combines transmission rollers and conveyor plates to achieve efficient sorting.

Benefits of technology

It improves sorting efficiency, reduces equipment footprint, lowers equipment costs, extends equipment life, and simplifies the control system.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a conveying and sorting machine for bearing production, which comprises a feeding hopper, a main machine shell and two pairs of supporting legs, the main machine shell is a shell with a rectangular cavity structure, the feeding hopper is installed on one side of the main machine shell and communicates with the inside of the main machine shell, the bottom surface of the main machine shell is provided with the two pairs of supporting legs, a discharging and aligning mechanism is arranged in the main machine shell, a first-stage magnetic force flotation mechanism is arranged in connection with the discharging and aligning mechanism, and a second-stage separation mechanism is arranged in connection with the first-stage magnetic force flotation mechanism; the conveying and sorting machine for bearing production has the beneficial effects that the machine is designed in a modularized mode, the various mechanisms work independently, the first-stage magnetic force flotation mechanism with a compact structure is adopted, the bearing inner ring and the bearing outer ring are separated at one time by the action of magnetic force, the second-stage separation mechanism is used to further separate the bearing inner ring and the bearing outer ring which are not separated completely, efficient sorting work is completed, the machine is simple to assemble and install, and the working efficiency is high.
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Description

Technical Field

[0001] This invention relates to the field of bearing manufacturing technology, and in particular to a conveying and sorting machine for bearing production. Background Technology

[0002] Bearings are a type of component used frequently in modern machinery for reducing resistance and fixing parts. They are an important part of modern industrial machinery and permeate all aspects of modern people's lives.

[0003] In the bearing manufacturing process, bearing sorting and conveying is an important production step, usually used to sort bearing castings of different sizes. Existing bearing sorting and conveying mostly use chain conveyors, and sorting is done manually or by automated robotic arms.

[0004] However, among the two methods mentioned above, manual sorting involves a high level of labor intensity, is slow and has high labor costs, and is prone to sorting errors.

[0005] In existing automated production processes, sorting is mostly done by robotic arms. However, existing robotic arms have complex structures. Although they have a high degree of automation, their equipment costs are high, as are their inspection and maintenance costs. Furthermore, due to cost considerations, a small number of robotic arms are usually installed, and sorting efficiency is not significantly improved. In view of this, this case was developed through in-depth research into the above problems. Summary of the Invention

[0006] The purpose of this invention is to solve the above-mentioned problems by designing a conveying and sorting machine for bearing production, which solves the existing background technology problems.

[0007] The technical solution of the present invention to achieve the above objectives is as follows: a conveying and sorting machine for bearing production, comprising a feeding hopper, a main housing and two pairs of support legs, wherein the main housing is a rectangular cavity structure housing, the feeding hopper is installed on one side of the main housing and communicates with the interior of the main housing, the bottom surface of the main housing is provided with two pairs of support legs, a feeding and sorting mechanism is provided inside the main housing, a primary magnetic flotation mechanism is connected to the feeding and sorting mechanism, and a secondary separation mechanism is connected to the magnetic flotation mechanism;

[0008] The primary magnetic flotation mechanism includes: a conveying ramp channel, a roller conveyor, a pair of drive rollers, a pair of drive belts, several conveying plates, several electromagnets, and a first discharge port;

[0009] The top end of the conveying slope channel is connected to the bottom end of the discharging and aligning mechanism, the bottom end of the conveying slope channel is connected with the roller type conveyor, the main machine shell is respectively provided with a pair of symmetrical transmission rollers at both ends, a pair of symmetrical transmission roller belts are sleeved on the pair of transmission rollers, a plurality of steel conveying plates are sleeved on the pair of transmission roller belts, a plurality of electromagnets are arranged on the inner sides of the plurality of conveying plates, a first discharging port is formed in one side of the main machine shell, and a separating and discharging assembly is arranged on the first discharging port.

[0010] The lower part of the roller type conveyor is provided with a high-pressure blowing and floating assembly.

[0011] The discharging and aligning mechanism comprises a feeding port, a pair of sliding sheets, a pair of sliding channels, an adjusting hopper, two pairs of fixed plates, a plurality of pairs of springs and a pair of vibration motors.

[0012] The top part of the conveying slope channel is provided with a feeding port, a pair of parallel sliding sheets are symmetrically arranged on the feeding port, the bottom end of the adjusting hopper is provided with a pair of sliding channels matched with the pair of sliding sheets, a feeding port is formed in the top part of the side wall of the main machine shell and is connected with a feeding hopper, the inner side of the feeding port is in communication with the top end of the adjusting hopper on one side and has the same structure as the feeding port, the adjusting hopper is a hollow shell, two pairs of fixed plates are symmetrically arranged on the two sides of the adjusting hopper, a plurality of pairs of springs are arranged on the two pairs of fixed plates and connected to the two sides of the adjusting hopper, and a pair of vibration motors is connected to the bottom of the adjusting hopper.

[0013] The secondary separating mechanism comprises a separating channel, a second discharging port, a third discharging port, an inner ring receiving box and an outer ring receiving box.

[0014] The end of the roller type conveyor is connected with a separating channel, the separating channel has a slope structure, one side end of the separating channel penetrates through the side wall of the main machine shell, the second discharging port is arranged on the side wall of the main machine shell, the end of the separating channel in communication with the second discharging port is provided with the third discharging port on one side, the third discharging port is symmetrically provided with a pushing and discharging assembly on one side, the second discharging port and the first discharging port are located on the same side, the inner ring receiving box is mounted on one side of the main machine shell, and the outer ring receiving box is arranged on one side of the third discharging port.

[0015] The separating and discharging assembly comprises a supporting plate, a pair of sliding grooves, a sliding plate, a pair of sliding blocks, an oblong hole, an adjusting bolt and an adjusting nut.

[0016] The first blanking port top outside is equipped with a support plate, a pair of sliding grooves are opened on the bottom surface of the support plate, the sliding plate is installed in parallel below the support plate, a pair of sliding blocks are arranged on the sliding plate and assembled in the pair of sliding grooves, a long circular hole is opened on the support plate in parallel with the pair of sliding grooves, an adjusting bolt is installed in the long circular hole, the bottom end of the adjusting bolt is connected to the sliding plate, an adjusting nut is threadedly connected to the adjusting bolt, and a blanking bevel is opened on the side of the sliding plate opposite to the first blanking port.

[0017] The high-pressure blowing and floating assembly comprises a mounting plate, a plurality of nozzles, a dispersion air pipe, a total air pipe, an air jet control valve, an air inlet hose and a high-pressure gas cylinder.

[0018] The roller shaft conveyor is provided below with a mounting plate, a plurality of nozzles are arranged on the mounting plate, the bottom end of the plurality of nozzles is connected with a dispersion air pipe, the bottom end of the dispersion air pipe is provided with a total air pipe, the end of the total air pipe is provided with an air jet control valve, the end of the total air pipe is connected with an air inlet hose, a high-pressure gas cylinder is placed on one side of the main machine shell, and the air inlet hose penetrates through the main machine shell and is connected to the high-pressure gas cylinder.

[0019] The pushing and blanking assembly comprises a pushing groove, a pushing plate and a pushing push rod.

[0020] The pushing groove is opened on the wall surface opposite to the third blanking port of the separation channel, the pushing plate is embedded in the pushing groove, the pushing push rod is arranged on the other side wall surface of the pushing groove, the telescopic end of the pushing push rod is connected with the pushing plate, and the size of the pushing plate is smaller than that of the third blanking port.

[0021] The adjusting hopper is a cavity box with a trapezoidal cross section, and the two ends of the adjusting hopper are respectively connected with the feeding port and the feeding inlet.

[0022] The second blanking port is provided above with a trigger switch.

[0023] The ends of the pair of transmission rollers respectively penetrate through the side wall surface of the main machine shell, a pair of transmission gears are arranged on the ends of the pair of transmission rollers, a transmission chain is arranged on the pair of transmission gears, and the driving end of the transmission motor is connected with the end of one of the pair of transmission rollers.

[0024] The side wall surface of the main machine shell is connected to the adjacent wall surface through a plurality of screws, and a plurality of heat dissipation grooves are opened on the outer side wall surface of the main machine shell.

[0025] The bearing production conveying and sorting machine prepared by the technical scheme of the application adopts modular design, each mechanism works independently, adopts a compact one-stage magnetic force flotation mechanism design, separates the bearing inner ring and the bearing outer ring at one time by using the action of magnetic force, and further separates the bearing inner ring and the outer ring which are not separated completely by using a two-stage separation mechanism, completes efficient sorting work, is simple to assemble and install, has high working efficiency, and has a simple control system;

[0026] The specific effects are as follows: 1) the whole machine structure is compact, occupies small space, can effectively utilize the factory area, and greatly improves the efficiency of sorting work;

[0027] 2) the one-stage sorting adopts magnetic force flotation, can batch screen by using the action of different masses of the bearing inner ring and the outer ring, improves the working efficiency, and further reduces the working burden of the electromagnet by cooperating with the high-pressure blowing and floating assembly;

[0028] 3) two-stage sorting mechanisms are adopted, the one-stage and two-stage mechanisms are complementary, increase the sorting effect, share the sorting pressure with each other, and improve the service life of the whole machine. BRIEF DESCRIPTION OF DRAWINGS

[0029] Figure 1 It is a front view structural schematic diagram of the bearing production conveying and sorting machine.

[0030] Figure 2 It is a side view structural schematic diagram of the bearing production conveying and sorting machine.

[0031] Figure 3 It is a top view structural schematic diagram of the bearing production conveying and sorting machine.

[0032] Figure 4 It is a top view structural schematic diagram of the bearing production conveying and sorting machine.

[0033] Figure 5 It is a side view structural schematic diagram of the bearing production conveying and sorting machine.

[0034] Figure 6 It is a two-stage separation mechanism structural schematic diagram of the bearing production conveying and sorting machine.

[0035] Figure 7 It is a top view structural schematic diagram of the bearing production conveying and sorting machine.

[0036] Figure 8 It is a top view structural schematic diagram of the bearing production conveying and sorting machine.

[0037] Figure 9 It is a side view structure schematic diagram of a separating and discharging assembly of a conveying and sorting machine for bearing production.

[0038] Figure 10 It is a structure schematic diagram of a high-pressure blowing and floating assembly of a conveying and sorting machine for bearing production.

[0039] Figure 11 It is a local enlarged structure schematic diagram of a conveying and sorting machine for bearing production.

[0040] In the figure: 1, feeding hopper; 2, main machine shell; 3, discharging and sorting mechanism; 4, first-stage magnetic force floating mechanism; 5, second-stage separating mechanism; 6, high-pressure blowing and floating assembly; 7, supporting leg; 8, heat dissipation groove; 9, transmission gear; 10, transmission chain; 11, transmission motor; 31, sliding sheet; 32, adjusting hopper; 33, fixed plate; 35, spring; 36, vibrating motor; 41, conveying slope passage; 42, roller shaft conveyor; 43, transmission roller shaft; 44, transmission roller belt; 45, conveying plate; 46, electromagnet; 47, first discharging port; 48, separating and discharging assembly; 481, supporting plate; 482, sliding groove; 483, sliding plate; 484, sliding block; 485, long circular hole; 486, adjusting bolt; 487, adjusting nut; 51, separating passage; 52, second discharging port; 53, third discharging port; 54, inner ring connecting hopper; 55, outer ring connecting hopper; 56, pushing and discharging assembly; 57, trigger switch; 561, pushing groove; 562, pushing plate; 563, pushing push rod; 61, mounting plate; 62, nozzle; 63, dispersing air pipe; 64, total air pipe; 65, air injection control valve; 66, air inlet hose. DETAILED DESCRIPTION

[0041] The application will be described in detail below with reference to the accompanying drawings, such as Figures 1-11The embodiment is characterized in that the main shell 2 is a rectangular cavity structure, the upper hopper 1 is installed on one side of the main shell 2 and communicates with the inside of the main shell 2, the bottom surface of the main shell 2 is provided with two pairs of supporting legs 7, the main shell 2 is provided with a lower discharging and arranging mechanism 3, a first magnetic force flotation mechanism 4 is connected with the lower discharging and arranging mechanism 3, and a second separation mechanism 5 is connected with the first magnetic force flotation mechanism; the first magnetic force flotation mechanism 4 comprises a conveying slope channel 41, a roller shaft conveyor 42, a pair of transmission roller shafts 43, a pair of transmission roller belts 44, a plurality of conveying plates 45, a plurality of electromagnets 46 and a first discharging port 47; the top end of the conveying slope channel 41 is connected to the bottom end of the lower discharging and arranging mechanism 3, the bottom end of the conveying slope channel 41 is connected with the roller shaft conveyor 42, the two ends of the main shell 2 are respectively provided with a pair of symmetrical transmission roller shafts 43, the pair of transmission roller shafts 43 are provided with a pair of symmetrical transmission roller belts 44, the pair of transmission roller belts 44 are provided with a plurality of steel conveying plates 45, the inner side of the plurality of conveying plates 45 is provided with a plurality of electromagnets 46, the side of the main shell 2 is provided with the first discharging port 47, and the first discharging port 47 is provided with a separation and discharging assembly 48; the lower part of the roller shaft conveyor 42 is provided with a high-pressure blowing and floating assembly 6; the bearing conveying and sorting machine adopts modular design, each mechanism works independently, adopts a compact first magnetic force flotation mechanism design, separates the bearing inner ring and the bearing outer ring by using the magnetic force, and further separates the bearing inner ring and the bearing outer ring which are not completely separated by using the second separation mechanism, completes the high-efficiency sorting work, has simple installation and high working efficiency, and has a simple control system.

[0042] Those skilled in the art will connect all electrical components in the case with the power supply through wires, and should select a suitable controller according to the actual situation to meet the control requirements. The specific connection and control sequence should be completed according to the working order of each electrical component in the working principle described below. The detailed connection means is a known technology in the art, and the working principle and process are mainly introduced below, and the electrical control is not described.

[0043] Example 1: according to the description Figures 1-11It can be known that the application discloses a conveying and sorting machine for bearing production, which comprises a feeding hopper 1, a main machine shell 2 and two pairs of supporting legs 7, the main machine shell 2 is a shell with a rectangular cavity structure, the feeding hopper 1 is installed on one side of the main machine shell 2 and communicates with the inside of the main machine shell 2, the bottom surface of the main machine shell 2 is provided with the two pairs of supporting legs 7, the inside of the main machine shell 2 is provided with a discharging and sorting mechanism 3, a first magnetic floatation mechanism 4 is arranged in connection with the discharging and sorting mechanism 3, and a second separation mechanism 5 is arranged in connection with the first magnetic floatation mechanism 4, in the specific implementation process, the side wall of the main machine shell 2 is connected to the adjacent wall through a plurality of screws, a plurality of heat dissipation grooves 8 are formed in the outer side wall of the main machine shell 2, the heat dissipation grooves 8 facilitate disassembly and maintenance, increase the heat dissipation effect and avoid overheating of the internal components, the feeding hopper 1 is installed on one side of the main machine shell 2 and is used for adding materials to the discharging and sorting mechanism 3 in the main machine shell 2, so that the materials fall into the first magnetic floatation mechanism 4 along the discharging and sorting mechanism 3, the first magnetic floatation mechanism 4 sorts the steel bearing ring pieces by using the principle of magnetic adsorption, the bearing inner ring is screened out by using the magnetic action, and the magnetic outer ring is conveyed to the second separation mechanism 5 to be sorted for the second time, so as to complete the sorting of the bearing inner and outer rings.

[0044] According to the description attached Figures 1-11 It can be known that the first magnetic floatation mechanism 4 comprises a conveying slope channel 41, a roller shaft conveyor 42, a pair of transmission roller shafts 43, a pair of transmission roller belts 44, a plurality of conveying plates 45, a plurality of electromagnets 46 and a first discharging port 47, and the connection relationship and position relationship are as follows.

[0045] The top end of the conveying slope channel 41 is connected to the bottom end of the discharging and sorting mechanism 3, the bottom end of the conveying slope channel 41 is connected with the roller shaft conveyor 42, the two ends of the main machine shell 2 are respectively provided with a pair of symmetrical transmission roller shafts 43, a pair of symmetrical transmission roller belts 44 are sleeved on the transmission roller shafts 43, a plurality of steel conveying plates 45 are sleeved on the transmission roller belts 44, a plurality of electromagnets 46 are arranged on the inner sides of the conveying plates 45, a first discharging port 47 is formed in one side of the main machine shell 2, a separation and discharging assembly 48 is arranged on the first discharging port 47, the ends of the transmission roller shafts 43 penetrate through the side wall of the main machine shell 2, a pair of transmission gears 9 are sleeved on the ends of the transmission roller shafts 43, a transmission chain 10 is sleeved on the transmission gears 9, and the driving end of a transmission motor 11 is connected with the end of one of the transmission roller shafts 43.

[0046] In the specific implementation process, the width of the conveying slope channel 41 matches the gap width of the bottom end of the blanking and straightening mechanism 3, and is slightly larger than the width of the bearing ring side. When the conveying slope channel 41 sends the bearing ring to the roller conveyor 42, a pair of transmission rollers 43 are connected through a pair of transmission roller belts 44, and form a complete chain conveyor with a plurality of conveying plates 45. Each conveying plate 45 is provided with an electromagnet 46. The electromagnet 46 generates magnetism through energization control, thereby attracting the bearing ring to adhere to the conveying plate 45. Due to the action of gravity, the heavier bearing outer ring cannot be attracted, and the lighter bearing inner ring is attracted to the conveying plate 45. The conveying plate 45 is made of steel structure, and the steel conveying plate 45 is driven by the transmission roller 43 to move forward, thereby conveying the attracted bearing inner ring to the side of the first blanking port 47. The bearing inner ring is stripped off by the separating blanking assembly 48 to complete one sorting. The movement of the pair of transmission rollers 43 is driven by the transmission motor 11 to rotate one transmission roller 43. The transmission gear 9 and the transmission chain 10 are engaged to transmit torque to drive the other transmission roller 43 to rotate synchronously.

[0047] According to the description attached Figures 1-11 It can be seen that the above blanking and straightening mechanism 3 comprises: a feeding port, a pair of sliding plates 31, a pair of sliding ways, an adjusting hopper 32, two pairs of fixed plates 33, a plurality of pairs of springs 35 and a pair of vibration motors 36. The connection relationship and positional relationship are as follows:

[0048] A feeding port is provided at the top of the conveying slope channel 41. A pair of parallel sliding plates 31 is symmetrically provided on the feeding port. The bottom end of the adjusting hopper 32 is provided with a pair of sliding ways matched with the pair of sliding plates 31. An upper feeding port is provided in the side wall of the main machine shell 2 and connected with the upper feeding hopper 1. The inner side of the upper feeding port is provided with the same structure as the feeding port and is communicated with one side of the top end of the adjusting hopper 32. The adjusting hopper 32 is a hollow shell. Two pairs of fixed plates 33 are symmetrically provided on the two sides of the adjusting hopper 32. A plurality of pairs of springs 35 are provided on the two pairs of fixed plates 33 and connected to the two sides of the adjusting hopper 32. The bottom of the adjusting hopper 32 is connected with a pair of vibration motors 36. The adjusting hopper 32 is a hollow box with trapezoidal cross section. The two ends of the adjusting hopper 32 are respectively connected with the upper feeding port and the feeding port.

[0049] In the specific implementation process, the material enters the adjusting hopper 32 through the upper feeding port. The adjusting hopper 32 is vibrated and slightly horizontally moved in the horizontal direction by controlling the operation of the pair of vibration motors 36. The horizontal movement effect is limited by the plurality of pairs of springs 35 on the fixed plates 33 to avoid excessive shaking of the adjusting hopper 32 causing material leakage. The sliding design of the feeding end and the discharging end of the adjusting hopper 32 with the same structure makes the adjusting hopper 32 more stable when shaking, avoiding the adjusting hopper 32 from being out of control of the machine body, so that the material will not block the feeding port of the lower conveying slope channel 41 under the action of vibration and shaking.

[0050] According to the description Figures 1-11 It can be known that the above-mentioned separating and discharging assembly 48 comprises a supporting plate 481, a pair of sliding grooves 482, a sliding plate 483, a pair of sliding blocks 484, a long circular hole 485, an adjusting bolt 486 and an adjusting nut 487, and their connection relationship and positional relationship are as follows:

[0051] The top outer side of the first discharging port 47 is provided with the supporting plate 481, and a pair of sliding grooves 482 are formed in the bottom surface of the supporting plate 481. The sliding plate 483 is installed in parallel below the supporting plate 481, and a pair of sliding blocks 484 are arranged on the sliding plate 483 and fitted into the pair of sliding grooves 482. A long circular hole 485 is formed in the supporting plate 481 in parallel with the pair of sliding grooves 482, and the adjusting bolt 486 is installed in the long circular hole 485. The bottom end of the adjusting bolt 486 is connected to the sliding plate 483, and the adjusting nut 487 is threadedly connected to the adjusting bolt 486. The side of the sliding plate 483 opposite to the first discharging port 47 is provided with a discharging bevel.

[0052] In the specific implementation process, the sliding plate 483 is fixed by the supporting plate 481 at the top outer side of the first discharging port 47. The sliding plate 483 can be matched with the pair of sliding grooves 482 through the pair of sliding blocks 484, so as to effectively control the sliding track of the sliding plate 483. When the material is separated, the sliding plate 483 is pushed into the first discharging port 47, and the end discharging bevel is attached to the bottom surface of the conveying plate 45, so as to separate and strip the material. The adjusting bolt 486 and the adjusting nut 487 are matched to fix the sliding plate 483 at the separation position.

[0053] In order to enhance the sorting effect and reduce the burden of the first magnetic flotation mechanism 4, a second separating mechanism 5 can be additionally installed.

[0054] According to the description Figures 1-11 It can be known that the above-mentioned second separating mechanism 5 comprises a separating channel 51, a second discharging port 52, a third discharging port 53, an inner ring material receiving box 54 and an outer ring material receiving box 55, and their connection relationship and positional relationship are as follows:

[0055] The end of the roller shaft conveyor 42 is connected with the separating channel 51, which is of a slope type structure. One side end of the separating channel 51 penetrates through the side wall of the main machine shell 2. The second discharging port 52 is arranged on the side wall of the main machine shell 2. The end of the separating channel 51 communicating with the second discharging port 52 is provided with the third discharging port 53. The third discharging port 53 is symmetrically arranged with the pushing and discharging assembly 56 on one side. The second discharging port 52 is located on the same side as the first discharging port 47. The inner ring material receiving box 54 is installed on one side of the main machine shell 2. The outer ring material receiving box 55 is arranged on one side of the third discharging port 53.

[0056] In the specific implementation process, the width of the separation channel 51 is the same as the width of the bearing ring piece, the material is pushed into the separation channel 51 by the roller conveyor 42, the separation channel 51 is the inner ring of the bearing and the outer ring of the bearing respectively rolling to the side of the second discharge port 52 along the slope, when the larger outer ring of the bearing reaches the second discharge port 52, it cannot pass due to size limitation, thereby triggering the pushing and discharging assembly 56 to push out the outer ring of the bearing, and the smaller inner ring of the bearing passes through the second discharge port 52 and enters the placed inner ring receiving box 54, and the outer ring of the bearing is pushed out of the third discharge port 53 and enters the outer ring receiving box 55.

[0057] According to the description attached Figures 1-11 It can be known that the above-mentioned pushing and discharging assembly 56 comprises a pushing groove 561, a pushing plate 562 and a pushing push rod 563, and their connection relationship and positional relationship are as follows:

[0058] The pushing groove 561 is arranged on the wall surface opposite to the third discharge port 53, the pushing plate 562 is embedded in the pushing groove 561, the pushing push rod 563 is arranged on the other side wall surface of the pushing groove 561, the telescopic end of the pushing push rod 563 is connected with the pushing plate 562, and the size of the pushing plate 562 is smaller than the size of the third discharge port 53.

[0059] In the specific implementation process, the trigger switch 57 is arranged above the second discharge port 52, when the outer ring of the bearing contacts the trigger switch 57, the pushing push rod 563 is electrified, the telescopic end of the pushing push rod 563 pushes the pushing plate 562 to separate from the pushing groove 561, and the outer ring of the bearing is pushed out of the third discharge port 53.

[0060] Embodiment 3: In order to reduce the working pressure of the primary magnetic force flotation mechanism 4, the high-pressure blowing and floating assembly 6 is arranged at the lower part of the roller conveyor 42.

[0061] According to the description attached Figures 1-11 It can be known that the above-mentioned high-pressure blowing and floating assembly 6 comprises a mounting plate 61, a plurality of nozzles 62, a dispersion gas pipe 63, a total gas pipe 64, a jet control valve 65, an air inlet hose 66 and a high-pressure gas cylinder, and their connection relationship and positional relationship are as follows:

[0062] The mounting plate 61 is arranged below the roller conveyor 42, the mounting plate 61 is provided with a plurality of nozzles 62, the bottom end of the plurality of nozzles 62 is connected with the dispersion gas pipe 63, the bottom end of the dispersion gas pipe 63 is provided with the total gas pipe 64, the end of the total gas pipe 64 is provided with the jet control valve 65, the end of the total gas pipe 64 is connected with the air inlet hose 66, the high-pressure gas cylinder is placed on one side of the main machine shell 2, and the air inlet hose 66 penetrates through the main machine shell 2 and is connected to the high-pressure gas cylinder;

[0063] In the specific implementation process, the dispersion air pipe 63 is fixed through the mounting plate 61 below the roller conveyor, the dispersion air pipe 63 is provided with a plurality of nozzles 62, the switch of the total air pipe 64 is controlled, high-pressure air in the high-pressure cylinder is introduced into the total air pipe 64 through the air inlet hose 66, and the high-pressure air is sprayed upward through the plurality of nozzles 62, thereby supporting the adsorbed bearing ring piece.

[0064] In summary, the bearing production conveying sorting machine adopts modular design, each mechanism works independently, adopts a compact structure space one-stage magnetic force flotation mechanism 4 design, uses the action of magnetic force to separate the bearing inner ring and the bearing outer ring at one time, uses the two-stage separation mechanism 5 to further separate the bearing inner and outer rings that are not completely separated in size, completes the high-efficiency sorting work, the assembly is simple, the working efficiency is high, and the control system is simple.

[0065] The above technical scheme only embodies the preferred technical scheme of the present application, and some changes made by those skilled in the art to some parts thereof also embody the principle of the present application and are within the protection scope of the present application.

Claims

1. A conveying sorting machine for bearing production, comprising a feeding hopper (1), a main casing (2) and two pairs of supporting legs (7), the main casing (2) being a rectangular cavity structure casing, the feeding hopper (1) being installed on one side of the main casing (2) and communicating with the inside of the main casing (2), the bottom surface of the main casing (2) being provided with two pairs of supporting legs (7), characterized in that, The host shell (2) is internally provided with a blanking and straightening mechanism (3), and a first magnetic force flotation mechanism (4) is connected with the blanking and straightening mechanism (3); a second separation mechanism (5) is connected with the first magnetic force flotation mechanism; The first magnetic force flotation mechanism (4) comprises a conveying slope channel (41), a roller shaft conveyor (42), a pair of transmission roller shafts (43), a pair of transmission roller belts (44), a plurality of conveying plates (45), a plurality of electromagnets (46) and a first blanking port (47); The top end of the conveying slope channel (41) is connected to the bottom end of the blanking and straightening mechanism (3), the bottom end of the conveying slope channel (41) is connected with the roller shaft conveyor (42), the host shell (2) is provided with a pair of symmetrical transmission roller shafts (43) at both ends, a pair of symmetrical transmission roller belts (44) are sleeved on the transmission roller shafts (43), a plurality of steel conveying plates (45) are sleeved on the transmission roller belts (44), a plurality of electromagnets (46) are arranged on the inner sides of the conveying plates (45), a first blanking port (47) is formed in one side of the host shell (2), and a separation blanking assembly (48) is arranged on the first blanking port (47); The lower part of the roller shaft conveyor (42) is provided with a high-pressure blowing and floating assembly (6); The blanking and straightening mechanism (3) comprises a feeding port, a pair of sliding sheets (31), a pair of sliding channels, an adjusting hopper (32), two pairs of fixed plates (33), a plurality of pairs of springs (35) and a pair of vibration motors (36); A feeding port is formed in the top of the conveying slope channel (41), a pair of parallel sliding sheets (31) are symmetrically arranged on the feeding port, a pair of sliding channels are arranged at the bottom end of the adjusting hopper (32) and matched with the sliding sheets (31), a feeding port is formed in the top of the side wall of the host shell (2) and connected with the feeding hopper (1), the inner side of the feeding port is provided with a structure same as the feeding port and communicated with one side of the top end of the adjusting hopper (32), the adjusting hopper (32) is a hollow shell, two pairs of fixed plates (33) are symmetrically arranged on the two sides of the adjusting hopper (32), a plurality of pairs of springs (35) are arranged on the fixed plates (33) and connected to the two sides of the adjusting hopper (32), and a pair of vibration motors (36) are connected to the bottom of the adjusting hopper (32); The second separation mechanism (5) comprises a separation channel (51), a second blanking port (52), a third blanking port (53), an inner ring receiving box (54) and an outer ring receiving box (55); The end of the roller conveyor (42) is connected with a separation channel (51), the separation channel (51) is of a slope type structure, one side end of the separation channel (51) penetrates to the side wall of the main shell (2), the second discharge port (52) is arranged on the side wall of the main shell (2), a third discharge port (53) is arranged on the end side of the separation channel (51) communicated with the second discharge port (52), the third discharge port (53) is symmetrically arranged on one side with the push discharge assembly (56), the second discharge port (52) is located on the same side with the first discharge port (47), the inner ring receiving box (54) is installed on one side of the main shell (2), and the outer ring receiving box (55) is arranged on one side of the third discharge port (53).

2. The conveying sorter for bearing production according to claim 1, characterized in that, The separation discharge assembly (48) comprises a supporting plate (481), a pair of sliding grooves (482), a sliding plate (483), a pair of sliding blocks (484), an oblong hole (485), an adjusting bolt (486) and an adjusting nut (487); The supporting plate (481) is arranged on the top outer side of the first discharge port (47), a pair of sliding grooves (482) are arranged on the bottom surface of the supporting plate (481), the sliding plate (483) is installed below the supporting plate (481) in parallel, a pair of sliding blocks (484) are arranged on the sliding plate (483) and are fitted into the pair of sliding grooves (482), the oblong hole (485) is arranged on the supporting plate (481) in parallel with the pair of sliding grooves (482), the adjusting bolt (486) is installed in the oblong hole (485), the bottom end of the adjusting bolt (486) is connected to the sliding plate (483), the adjusting nut (487) is threadedly connected to the adjusting bolt (486), and the discharge bevel is arranged on the side, opposite to the first discharge port (47), of the sliding plate (483).

3. The conveying sorter for bearing production according to claim 1, characterized in that, The high-pressure blowing floating assembly (6) comprises a mounting plate (61), a plurality of nozzles (62), a dispersion air pipe (63), a total air pipe (64), an air jet control valve (65), an air inlet hose (66) and a high-pressure gas cylinder; The mounting plate (61) is arranged below the roller conveyor (42), the plurality of nozzles (62) are arranged on the mounting plate (61), the dispersion air pipe (63) is connected to the bottom end of the plurality of nozzles (62), the total air pipe (64) is arranged at the bottom end of the dispersion air pipe (63), the air jet control valve (65) is arranged at the end of the total air pipe (64), the air inlet hose (66) is connected to the end of the total air pipe (64), the high-pressure gas cylinder is arranged on one side of the main shell (2), and the air inlet hose (66) penetrates the main shell (2) and is connected to the high-pressure gas cylinder.

4. The conveying sorter for bearing production according to claim 1, characterized in that, The push discharge assembly (56) comprises a push groove (561), a push plate (562) and a push rod (563). The separating channel (51) is provided with a pushing groove (561) on the wall surface opposite to the third discharging port (53), the pushing plate (562) is embedded in the pushing groove (561), the other wall surface of the pushing groove (561) is provided with a pushing push rod (563), the telescopic end of the pushing push rod (563) is connected with the pushing plate (562), and the size of the pushing plate (562) is smaller than that of the third discharging port (53).

5. The conveying sorter for bearing production according to claim 1, characterized in that, The adjusting hopper (32) is a cavity box with a trapezoidal cross section, and the two ends of the adjusting hopper (32) are respectively connected with the feeding port and the feeding port.

6. The conveying sorter for bearing production according to claim 1, characterized in that, The second discharging port (52) is provided with a trigger switch (57) above.

7. The conveying sorter for bearing production according to claim 1, characterized in that, The ends of the pair of transmission roller shafts (43) penetrate through the side wall surface of the main machine shell (2), a pair of transmission gears (9) are arranged on the ends of the pair of transmission roller shafts (43), a pair of transmission chains (10) are arranged on the pair of transmission gears (9), and the driving end of the transmission motor (11) is connected with the end of one of the pair of transmission roller shafts (43).

8. The conveying sorter for bearing production according to claim 1, characterized in that, The side wall surface of the main machine shell (2) is connected with the adjacent wall surface through a plurality of screws, and a plurality of heat dissipation grooves (8) are arranged on the outer side wall surface of the main machine shell (2).

Citation Information

Patent Citations

  • Bearing automatic production line

    CN110285148A

  • Medical instrument disinfection, supply and sorting device

    CN114985350A