A mold system for counterpunching a silicon graphene member
By using the limiting plate and steel bar connecting cylinder design in the mold system, the problem of unstable connection between the silicon graphene insulation board and the concrete wall is solved, achieving a stable connection and efficient production.
Patent Information
- Application Number
- CN202310037402.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-01-10
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2043-01-10
AI Technical Summary
In the existing technology, there is a lack of effective connection and fixing methods between the silicon graphene insulation board and the concrete wall, which makes the insulation board easy to fall off. In addition, the insertion of insulation nails can easily cause the board to crack and the connection to be unstable, which poses a safety hazard.
A mold system is adopted, including an upper mold platform, a lower mold platform, and a lifting and pouring unit. Through the design of limiting plates and steel bar connecting cylinders, a stable connection between the graphene board and the steel bar is ensured. Elastic step blocks are used to prevent the steel bar from cracking. The system is formed by mold closing and pouring to create a stable connection between the graphene insulation board and the concrete wall.
This improves the stability of the connection between the graphene insulation board and the wall, prevents the insulation board from falling off, and enhances production efficiency and product quality.
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Figure CN116038870B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of mold technology, and in particular relates to a mold system for reverse molding of silicon graphene components. Background Technology
[0002] Prefabricated building exterior walls are generally constructed using prefabricated wall components made of integrated insulation panels. These integrated insulation panel prefabricated wall components are manufactured using reverse molding technology, resulting in a prefabricated exterior wall integrating the exterior cladding, external insulation panels, and outer perimeter wall. Because integrated insulation panel prefabricated wall components are a new type of wall panel, the domestic prefabricated component manufacturing industry currently lacks a systematic manufacturing process for this type of integrated insulation panel prefabricated wall component. During the production and finished product testing of integrated graphene insulation panel prefabricated wall components, the following main problems were found in prefabricated wall components made using reverse molding technology:
[0003] There is no suitable way to connect and fix graphene insulation boards to concrete walls, making it easy for the graphene insulation boards on the exterior of finished components to detach. The graphene insulation boards are connected to the concrete walls using insulation nails. During construction, the insulation nails are first hammered into the designated positions on the graphene insulation boards, and then the boards with the nails are poured to form a precast wall with integrated graphene insulation. This process makes it difficult to control the accuracy of the nail placement on the integrated graphene insulation boards, and the nails are prone to cracking and damage when inserted. Furthermore, the nails are easily misaligned or twisted, affecting the connection strength between the integrated graphene insulation boards and the concrete walls. This leads to the graphene insulation boards on the exterior of finished components easily detaching, posing safety hazards and resulting in substandard products, causing significant problems for component manufacturers. Summary of the Invention
[0004] The purpose of this invention is to address the problem that existing graphene insulation boards and components are prone to cracking and breakage of insulation nails during manufacturing, which affects the stability of the connection between the graphene insulation board and the wall and causes the graphene insulation board to easily fall off. Therefore, this invention proposes a mold system for reverse-molding graphene components.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a mold system for reverse-molding silicon graphene components, comprising an upper mold platform, a lower mold platform, and a lifting and pouring unit. An upper mold is provided on the upper mold platform, and a placement groove is provided in the lower mold platform. A limiting plate is provided in the placement groove, and a silicon graphene plate abuts against the limiting plate. A plurality of steel bar connecting cylinders are provided on the silicon graphene plate, and a plurality of steel bars are inserted into the steel bar connecting cylinders. The upper mold platform is slidably connected to the lower mold platform, and a pouring hole is provided on the upper mold platform. The lifting and pouring unit includes a lifting plate, a connecting plate, and a pouring pipe. The connecting plate and the pouring pipe are respectively connected to the upper and lower ends of the lifting plate.
[0006] As a further description of the above technical solution:
[0007] The upper mold platform is provided with a movable groove, and the upper mold can be moved up and down and connected to the wall of the movable groove. The upper mold platform is provided with a slide rail, and the lower mold platform is provided with a slide groove. The upper mold platform is slidably connected to the slide rail through the slide groove.
[0008] As a further description of the above technical solution:
[0009] The upper mold is provided with a slot, and the lower mold is provided with a mounting plate, the slot and the mounting plate being matched.
[0010] As a further description of the above technical solution:
[0011] The upper mold is provided with a first fixing plate, and the first fixing plate is provided with a first fixing hole. The limiting plate is provided with a second fixing plate, and the second fixing plate is provided with a second fixing hole. The fixing member passes through the first fixing hole and the second fixing hole in sequence.
[0012] As a further description of the above technical solution:
[0013] A handle is provided on the upper mold platform.
[0014] As a further description of the above technical solution:
[0015] Several ejector pins are provided between the limiting plate and the placement groove.
[0016] As a further description of the above technical solution:
[0017] The limiting plate is provided with a handle on its periphery, and the lower mold platform is provided with a handle groove that matches the handle.
[0018] As a further description of the above technical solution:
[0019] The pouring pipe is equipped with a switch valve.
[0020] As a further description of the above technical solution:
[0021] The steel bar connecting cylinder is provided with a stepped circular groove. The steel bar component includes steel bars and elastic stepped blocks. The steel bars are connected to the elastic stepped blocks, and the elastic stepped blocks are connected to the stepped circular groove.
[0022] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:
[0023] 1. In this invention, a placement groove is set in the lower mold platform, a limiting plate is located in the placement groove, a silicon graphene plate is placed on the limiting plate, a rebar connecting cylinder is pasted on the surface of the silicon graphene plate, and rebars are inserted into the rebar connecting cylinder. Then, the upper mold platform is moved so that the upper mold platform and the lower mold platform are merged together. By pressing the upper mold, the upper mold moves down through the moving groove. The first fixing hole and the second fixing hole are connected in sequence by bolts, so that the upper mold and the lower mold platform are closed. The lifting drive component presses down the lifting plate so that the pouring pipe is facing the pouring hole. The switch valve is opened to pour the mold. After the graphene board and concrete wall are formed, the bolts are removed, the upper mold is pulled out by pulling the handle, and then the ejector pin automatically ejects the limiting plate to push out the formed component. The formed component is then taken out by the handle. In the process of making this structure, the bottom of the steel reinforcement uses elastic stepped blocks, which are inserted into the stepped circular grooves. The steel reinforcement connecting cylinder is directly pasted onto the graphene board, so that the steel reinforcement will not crack or break when the concrete is poured, which improves the stability of the connection between the graphene insulation board and the wall and prevents the graphene board from falling off.
[0024] 2. In this invention, by setting the upper mold platform and the lower mold platform as a drawer sliding structure, the entire structure is convenient for mold closing and improves production efficiency. Attached Figure Description
[0025] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.
[0026] Figure 1 This is a top view of the lower mold stage in a mold system for reverse-molding graphene components.
[0027] Figure 2 This is a bottom view of the upper mold table in a mold system for reverse molding of graphene components.
[0028] Figure 3 This is a top view of the upper mold table in a mold system for reverse molding of graphene components.
[0029] Figure 4 This is a front view of a mold system for reverse molding of graphene components.
[0030] Figure 5 This is a schematic diagram of the steel reinforcement in a mold system for reverse-molding graphene components.
[0031] Legend:
[0032] 1-Upper mold platform; 2-Lower mold platform; 3-Lifting and pouring unit; 31-Lifting plate; 32-Connecting plate; 33-Pouring pipe; 4-Placement groove; 5-Limiting plate; 6-Silicon graphene plate; 7-Rebar connecting cylinder; 8-Rebar component; 81-Rebar; 82-Elastic stepped block; 9-Pouring hole; 10-Slide rail; 11-Slide groove; 12-Card groove; 13-Card platform; 14-First fixing plate; 15-First fixing hole; 16-Second fixing plate; 17-Second fixing hole; 18-Handle; 19-Ejector pin component; 20-Handle; 21-Handle groove; 22-Switch valve; 23-Stepped circular groove; 24-Moving groove; 25-Upper mold. Detailed Implementation
[0033] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0034] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. The components of the embodiments of the present invention described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.
[0035] Therefore, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the invention without inventive effort are within the scope of protection of the invention.
[0036] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.
[0037] In the description of the embodiments of the present invention, it should be noted that the terms "upper" and "inner" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship in which the product of the invention is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting the present invention.
[0038] In the description of this invention, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0039] Please see Figure 1-5 This invention provides a technical solution: a mold system for reverse-molding silicon graphene components, including an upper mold platform 1, a lower mold platform 2, and a lifting and pouring unit 3. The upper mold platform 1 is provided with an upper mold 25, the lower mold platform 2 is provided with a placement groove 4, the placement groove 4 is provided with a limiting plate 5, a silicon graphene plate 6 abuts against the limiting plate 5, the silicon graphene plate 6 is provided with a plurality of steel bar connecting cylinders 7, and a plurality of steel bar pieces 8 are inserted into the steel bar connecting cylinders 7. The upper mold platform 1 is slidably connected to the lower mold platform 2, and the upper mold platform 1 is provided with a pouring hole 9. The lifting and pouring unit 3 includes a lifting plate 31, a connecting plate 32, and a pouring pipe 33, the connecting plate 32 and the pouring pipe 33 being respectively connected to the upper and lower ends of the lifting plate 31.
[0040] The upper mold platform 1 is provided with a movable groove 24, and the upper mold 25 is movable up and down and connected to the wall of the movable groove 24. The upper mold platform 1 is provided with a slide rail 10, and the lower mold platform 2 is provided with a slide groove 11. The upper mold platform 1 is slidably connected to the slide rail 10 through the slide groove 11.
[0041] The upper mold 25 is provided with a slot 12, and the lower mold stage 2 is provided with a mounting plate 13, wherein the slot 12 and the mounting plate 13 are matched.
[0042] The upper mold 25 is provided with a first fixing plate 14, the first fixing plate 14 is provided with a first fixing hole 15, the limiting plate 5 is provided with a second fixing plate 16, the second fixing plate 16 is provided with a second fixing hole 17, and the fixing member passes through the first fixing hole 15 and the second fixing hole 17 in sequence.
[0043] The upper mold platform 1 is equipped with a handle 18.
[0044] A plurality of ejector pins 19 are provided between the limiting plate 5 and the placement groove 4.
[0045] The limiting plate 5 is provided with a handle 20 around its perimeter, and the lower mold table 2 is provided with a handle groove 21 that matches the handle 20.
[0046] A switch valve 22 is installed on the pouring pipe 33.
[0047] The steel bar connecting cylinder 7 is provided with a stepped circular groove 23. The steel bar component 8 includes a steel bar 81 and an elastic stepped block 82. The steel bar 81 is connected to the elastic stepped block 82, and the elastic stepped block 82 is connected to the stepped circular groove 23.
[0048] Working principle: A placement groove is set in the lower mold platform, the limiting plate is located in the placement groove, the graphene plate is placed on the limiting plate, the rebar connecting cylinder is attached to the surface of the graphene plate, the rebar is inserted into the rebar connecting cylinder, and then the upper mold platform is moved so that the upper mold platform and the lower mold platform are merged together. By pressing the upper mold, the upper mold is moved down through the moving groove. The first fixing hole and the second fixing hole are connected in sequence by bolts, so that the upper mold and the lower mold platform are closed. The lifting drive component presses down the lifting plate so that the pouring pipe is aligned with the pouring hole. The switch valve is opened to pour the mold. After the graphene board and concrete wall are formed, the bolts are removed, the upper mold is pulled out by pulling the handle, and then the ejector pin automatically ejects the limiting plate to push out the formed component. The formed component is then taken out by the handle. During the production of this structure, the bottom of the steel reinforcement uses elastic stepped blocks, which are inserted into the stepped circular grooves. The steel reinforcement connecting cylinder is directly pasted onto the graphene board, so that the steel reinforcement will not crack or break when the concrete is poured, which improves the stability of the connection between the graphene insulation board and the wall and prevents the graphene board from falling off.
[0049] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.
Claims
1. A mold system for counterpunching a silicon graphene member, characterized by, The utility model provides a moulding device for silicon graphene plate, including upper mould platform (1), lower mould platform (2) and lift pouring unit (3), be provided with upper mould (25) on the upper mould platform (1), be provided with placing groove (4) in the lower mould platform (2), be provided with limiting plate (5) in the placing groove (4), and the silicon graphene plate (6) is butted on the limiting plate (5), be provided with a plurality of steel bar connecting cylinders (7) on the silicon graphene plate (6), a plurality of steel bar parts (8) are inserted in the steel bar connecting cylinder (7), the upper mould platform (1) is connected on the lower mould platform (2) slidingly, be provided with pouring hole (9) on the upper mould platform (1), the lift pouring unit (3) includes lift plate (31), connecting plate (32) and pouring pipe (33), and the connecting plate (32) and the pouring pipe (33) are connected respectively on the upper and lower ends of the lift plate (31), be provided with moving groove (24) on the upper mould platform (1), the upper mould (25) can be up and down mobile connection on the wall of moving groove (24), be provided with slide rail (10) on the upper mould platform (1), be provided with sliding slot (11) on the lower mould platform (2), the upper mould platform (1) is slidably connected on the slide rail (10) through the sliding slot (11), be provided with a plurality of ejector pins (19) between the limiting plate (5) and the placing groove (4), be provided with ladder round groove (23) in the steel bar connecting cylinder (7), the steel bar part (8) includes steel bar (81) and elastic ladder block (82), the steel bar (81) is connected in the elastic ladder block (82), and the elastic ladder block (82) is connected in the ladder round groove (23), the steel bar connecting cylinder (7) is pasted on the surface of the silicon graphene plate (6).
2. The mold system for counterpunching a silicon graphene member of claim 1, wherein, Be provided with clamping groove (12) on the upper mould (25), be provided with clamping platform (13) on the lower mould platform (2), and the clamping groove (12) and the clamping platform (13) are matched.
3. The mold system for counterpunching a silicon graphene structure of claim 1, wherein, Be provided with first fixed plate (14) on the upper mould (25), be provided with first fixed hole (15) on the first fixed plate (14), be provided with second fixed plate (16) on the limiting plate (5), be provided with second fixed hole (17) on the second fixed plate (16), and fixed part passes through the first fixed hole (15) and the second fixed hole (17) in sequence.
4. The mold system for counterpunching a silicon graphene structure of claim 2, wherein, Be provided with pull handle (18) on the upper mould platform (1).
5. The mold system for counterpunching a silicon graphene structure of claim 1, wherein, The limiting plate (5) is provided with lifting handle (20) on the circumference, and the lower mould platform (2) is provided with lifting handle groove (21) matched with the lifting handle (20).
6. The mold system for counterpunching a silicon graphene structure of claim 1, wherein, Be provided with switch valve (22) on the pouring pipe (33).
Citation Information
Patent Citations
Prefabricated concrete laminated slab pouring mold, pouring equipment and pouring method thereof
CN114131739A
Preparation process of silicon graphene insulation board prefabricated wall component
CN114789509A