Basket hoop automatic positioning kit

Abstract

A kind of basket basket automatic positioning set device relates to basket basket assembly processing technical field, including workbench, the positioning mechanism for positioning basket, basket being arranged at the top surface of workbench, feed mechanism for supplying basket is arranged in the front side of workbench, the material taking mechanism for forming material taking action to the basket in feed mechanism and conveying and discharging basket to the positioning mechanism on is arranged above workbench, and robot is arranged on both sides of workbench for putting in basket or taking out basket basket combination body.The present application effectively reduces the number of various types of equipment and the occupied area of production site by setting the above structure, reduces security risks, improves production efficiency.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of basket frame assembly processing, in particular to a kind of basket frame automatic positioning device. BACKGROUND

[0002] The cooperation structure of basket frame is as shown in Figure 1 The feeding, positioning, netting and detection of existing basket and basket frame are all manually operated, which has the problems of high labor intensity, low work efficiency, non-standard netting effect, safety hazards and other adverse factors. SUMMARY

[0003] The present application aims to provide a kind of basket frame automatic positioning device, to improve the equipment automation level of basket frame assembly, reduce labor intensity, improve assembly quality and reduce safety hazards.

[0004] To solve the above technical problems, the technical scheme adopted by the present application is as follows:

[0005] A kind of basket frame automatic positioning device, comprising a workbench, a positioning mechanism for positioning the basket and the basket on the top surface of the workbench, a feeding mechanism for supplying the basket in front of the workbench, a taking mechanism for taking the basket from the feeding mechanism and conveying and discharging the basket to the positioning mechanism above the workbench, and a robot for placing or taking out the basket and the basket combination on both sides of the workbench.

[0006] Further, the positioning mechanism comprises a basket positioning assembly for positioning the basket and a basket positioning assembly for positioning the basket.

[0007] Further, the basket positioning assembly comprises a left sliding plate and a right sliding plate slidingly arranged along the left-right direction of the workbench, and a positioning plate is fixedly arranged on the left and right sides of the left and right sliding plates, and the upper end of each positioning plate is provided with a positioning stud head matched with the inner top quadrilateral shape of the basket.

[0008] Further, the basket positioning assembly comprises a first positioning block symmetrically arranged on the top surface of the left and right sliding plates for positioning the front and rear positions of the basket, and a second positioning block symmetrically arranged on the left and right sliding plates for positioning the left and right positions of the basket.

[0009] Further, the right sliding plate is provided with an auxiliary sliding plate sliding in the left-right direction, the second positioning block on the right sliding plate is arranged on the auxiliary sliding plate, and the auxiliary sliding plate slides left and right through an auxiliary cylinder; wherein each first positioning block and second positioning block is arranged as a T-shaped groove structure with the inside open, and each first positioning block and second positioning block is provided with an inclined surface on the side wall for facilitating the placement of the basket and the basket.

[0010] Further, the feeding mechanism comprises a feeding table arranged on the front side of the workbench, a feeding trolley sliding forward and backward on the feeding table driven by a feeding cylinder, a material groove surrounded by a material rod arranged on the feeding trolley, and the baskets are stacked in the up-down direction on the material groove.

[0011] Further, the material taking mechanism comprises a material taking assembly, a forward-backward moving assembly driving the material taking assembly to move forward and backward, a left-right moving assembly driving the material taking assembly to move left and right, a lifting assembly driving the material taking assembly to move up and down, and a rotating assembly driving the material taking assembly to rotate.

[0012] Further, a truss is arranged above the workbench, the forward-backward moving assembly comprises a moving frame sliding in the forward-backward direction of the truss, a first rack is arranged on the inner side of the truss in the forward-backward direction, a first motor is arranged on the side of the moving frame close to the first rack, and a first gear meshing and driving the first rack is arranged at the output end of the first motor; the left-right moving assembly comprises a second rack arranged along the length direction of the moving frame, the material taking assembly comprises a base plate slidingly connected with the moving frame, a second motor is fixedly arranged on the base plate, and a second gear meshing and driving the second rack is arranged at the output end of the second motor; the lifting assembly comprises a lifting plate vertically slidingly arranged on the base plate, a third rack is vertically arranged on the lifting plate, a third motor is fixedly arranged on the base plate, and a third gear meshing and driving the third rack is arranged at the output end of the third motor; and the rotating assembly comprises a fourth motor vertically arranged at the bottom of the lifting plate, and the output end of the fourth motor is fixedly connected with the material taking base plate.

[0013] Further, the material taking assembly further comprises two pairs of left-right symmetrically arranged material taking units at the bottom of the material taking base plate, each material taking unit comprises a horizontal moving base plate sliding left and right driven by a second cylinder, a material taking plate is vertically arranged at the bottom of the horizontal moving base plate, a shock absorbing plate is vertically slidingly arranged in the inside of the material taking plate, one end of the shock absorbing plate is connected with a shock absorbing shaft, the other end of the shock absorbing shaft is slidingly and guidingly connected with the material taking plate, a shock absorbing spring is sleeved on the shock absorbing shaft, an upper clamping plate and a lower clamping plate are horizontally arranged at the bottom side of the shock absorbing plate in intervals, a clamping space for clamping the basket is formed between the upper clamping plate and the lower clamping plate, and a third inductor for sensing whether the basket is in place is arranged on the material taking plate.

[0014] Further, the basket is provided with a mounting groove matched with the lower side of the basket on one side of the basket upward, and the robot is a six-axis gripper robot.

[0015] Compared with the prior art, the present application has the following beneficial effects:

[0016] The present application provides a basket frame automatic positioning device, which is provided with a workbench, a positioning mechanism, a feeding mechanism, a material taking mechanism and a robot. In use, a workman pre-places a plurality of stacked baskets in the feeding mechanism, and then the material taking mechanism takes away the uppermost basket from the feeding mechanism and positions it in the positioning mechanism. Then, the robot on the left side clamps the basket blank prepared in the previous process to the positioning mechanism, and places the basket on the basket position. After the positioning mechanism positions and fixes the basket and the basket together, the robot on the right side clamps the basket and the basket together and places them in the next station for the next moving process. The present application effectively reduces the number of various devices and the occupied area of the production site, reduces the safety hazards and improves the production efficiency by the above-mentioned structure. BRIEF DESCRIPTION OF DRAWINGS

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or prior art description. Obviously, the drawings in the following description only constitute some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor based on these drawings.

[0018] Figure 1 It is a schematic diagram of the basket and the basket frame of the present application;

[0019] Figure 2 It is a schematic diagram of the overall structure of the present application;

[0020] Figure 3 It is a schematic diagram of the hidden mechanical hand structure of the present application;

[0021] Figure 4 It is a schematic diagram of the material taking mechanism structure of the present application;

[0022] Figure 5 It is a partial enlarged view of Figure 4

[0023] Figure 6 It is a schematic diagram of another view of the material taking mechanism structure of the present application;

[0024] Figure 7 It is a schematic diagram of another view of the material taking mechanism structure of the present application;

[0025] Figure 8 ​Structure schematic view of hidden mechanical hand and material taking mechanism of the present application;

[0026] Figure 9 Structure schematic view of hidden mechanical hand and material taking mechanism of the present application from another angle;

[0027] Figure 10 Structure schematic view of positioning mechanism of the present application;

[0028] Figure 11 Structure schematic view of positioning mechanism of the present application from another angle.

[0029] In the figure: 1. workbench, 2. material table, 21. feeding cylinder, 3. material trolley, 31. material rod, 4. positioning mechanism, 401. right sliding load plate, 402. first cylinder, 403. first positioning block, 404. second positioning block, 405. auxiliary sliding load plate, 406. auxiliary cylinder, 407. positioning plate, 408. positioning stud, 409. first sensor, 410. second sensor, 5. basket, 6. basket, 7. truss, 71. first rack, 8. moving frame, 81. first motor, 82. first gear, 83. second rack, 9. material taking mechanism, 91. base plate, 92. lifting plate, 93. second motor, 94. second gear, 95. third rack, 96. third motor, 97. fourth motor, 98. material taking base plate, 981. transverse moving base plate, 982. second cylinder, 99. material taking unit, 991. material taking plate, 992. shock absorbing plate, 993. shock absorbing shaft, 994. shock absorbing spring, 995. upper clamping plate, 996. lower clamping plate, 997. third sensor, 10. robot. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the present application will be described clearly and completely below. Obviously, the described embodiments are only a part of the embodiments of the present application, instead of all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative work belong to the protection scope of the present application.

[0031] In the description of the present application, it should be understood that the terms “upper”, “lower”, “front”, “back”, “vertical”, “horizontal” and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.

[0032] In the present application, unless otherwise expressly specified and limited, the terms "mounting", "connecting", "connecting", "fixing" and the like should be understood broadly, for example, it can be fixed connection, or detachable connection, or integrated; it can be mechanical connection, or welding connection; it can be direct connection, or indirect connection through intermediate medium, or internal communication of two elements or interaction relationship between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0033] In the present application, unless otherwise expressly specified and limited, the first feature is "on" or "under" the second feature. The first and second features can be in direct contact, or the first and second features can be in indirect contact through an intermediate medium. Moreover, the first feature "above", "above" and "above" the second feature can be directly above or obliquely above the first feature, or only indicate that the horizontal height of the first feature is higher than that of the second feature. The first feature "below", "below" and "below" the second feature can be directly below or obliquely below the first feature, or only indicate that the horizontal height of the first feature is less than that of the second feature.

[0034] Referring to 2-11, a basket frame automatic positioning device, comprising a workbench 1, a positioning mechanism 4 arranged on the top surface of the workbench 1 for positioning the basket and the basket, a feeding mechanism arranged on the front side of the workbench 1 for supplying the basket 6, a taking mechanism arranged above the workbench 1 for forming a taking action on the basket 6 in the feeding mechanism, and conveying and discharging the basket 6 to the positioning mechanism 4, and a robot 10 arranged on both sides of the workbench 1 for placing or taking out the basket and the basket combination.

[0035] The present application provides a basket frame automatic positioning device, which is provided with a workbench 1, a positioning mechanism 4, a feeding mechanism, a taking mechanism and a robot. In use, a worker pre-places a plurality of stacked baskets in the feeding mechanism. At this time, the taking mechanism takes away the uppermost basket in the feeding mechanism and positions it in the positioning mechanism 4. Then, the robot 10 on the left side clamps the basket blank prepared in the previous process to the positioning mechanism, and places the basket in the basket position. After the positioning mechanism 4 positions and fixes the basket and the basket together, the robot on the right side clamps the basket and the basket combination together and places it in the next station for the next moving process. The present application effectively reduces the number of various equipment and the occupied area of the production site, reduces the safety hidden danger, and improves the production efficiency by setting the above structure.

[0036] The above scheme is specific, referring to Figures 10-11 The positioning mechanism 4 comprises a basket positioning assembly for positioning the basket 6, and a basket positioning assembly for positioning the basket 5.

[0037] Preferably, referring to Figure 11 , the basket positioning assembly comprises left and right slide plates 401 slidingly arranged along the left-right direction of the workbench 1, and positioning plates 407 symmetrically arranged on the front and back of the left and right slide plates 401, wherein the upper end of each positioning plate 407 is formed with a positioning stud head 408 matching the inner top quadrilateral shape of the basket 5, and the left and right slide plates 401 are driven by a first cylinder 402 to move away from or towards each other to position the basket 5. In specific operation, when the basket is placed, the left and right slide plates 401 are driven by the first cylinder 402 to move away from each other, so that the positioning stud head 408 tightly abuts against the inner top quadrilateral of the basket, thereby achieving the positioning of the basket.

[0038] Preferably, referring to Figure 11 , the basket positioning assembly comprises first positioning blocks 403 symmetrically arranged on the front and back of the top surface of the left and right slide plates 401 to position the front and back of the basket 6, and second positioning blocks 404 symmetrically arranged on the left and right slide plates to position the left and right of the basket 6, wherein the second positioning blocks 404 on the right slide plate 401 are driven by a driving assembly to move left and right to position the basket 6 in the left and right directions, and the first and second positioning blocks 403, 404 are provided with first and second sensors 409, 410 for detecting whether the basket 6 and the basket 5 are positioned. In specific operation, the taking mechanism places the basket in the positioning space formed by the first and second positioning blocks, at this time, the left and right slide plates 401 are driven by the first cylinder 402 to move away from each other, i.e. the two second positioning blocks 404 move away from each other to pre-tighten the basket, and the second positioning blocks 404 are driven again by the driving device to fine-tune, thereby achieving the secondary positioning of the basket.

[0039] Preferably, referring to Figure 11 , the right slide plate 401 is provided with an auxiliary slide plate 405 sliding in the left-right direction, and the second positioning blocks 404 on the right slide plate 401 are arranged on the auxiliary slide plate 405, which is driven to slide left and right by an auxiliary cylinder 406, wherein each first and second positioning block 403, 404 is arranged as a T-shaped groove structure with the inside open, and the sidewall of each first and second positioning block 403, 404 is provided with an inclined surface for facilitating the placement of the basket 6 and the basket 5. In specific operation, the auxiliary cylinder drives the auxiliary slide plate 405 to move, thereby achieving the secondary positioning of the basket.

[0040] The above scheme is specifically described as follows Figures 8-9, the feeding mechanism includes a feeding table 2 arranged at the front side of the workbench 1, a feeding trolley 3 arranged on the feeding table 2 and driven by a feeding cylinder 21 to slide forward and backward, the feeding trolley 3 is provided with a material groove surrounded by a material rod 31, and the baskets 6 are stacked on the material groove in the up-down direction. In particular, when the baskets are missing in the material groove, the feeding cylinder 21 pushes the trolley out, thereby facilitating manual loading, and vice versa, after the trolley is fully loaded, the feeding cylinder 21 pushes it to the material taking position.

[0041] Specifically, the material taking mechanism 9 includes a material taking assembly, a front-back moving assembly for driving the material taking assembly to move forward and backward, a left-right moving assembly for driving the material taking assembly to move left and right, a lifting assembly for driving the material taking assembly to move up and down, and a rotating assembly for driving the material taking assembly to rotate.

[0042] Preferably, referring to Figures 3-6 , a truss 7 is arranged above the workbench, the front-back moving assembly includes a moving frame 8 arranged to slide along the front-back direction of the truss 7, the inner side of the truss 7 is provided with a first rack 71 in the front-back direction, the side of the moving frame 8 close to the first rack 71 is provided with a first motor 81, and the output end of the first motor 81 is provided with a first gear 82 engaged with the first rack 71 for transmission; the left-right moving assembly includes a second rack 83 arranged along the length direction of the moving frame 8, the material taking assembly includes a base plate 91 connected with the moving frame 8 to slide, the base plate 91 is fixedly provided with a second motor 93, and the output end of the second motor 93 is provided with a second gear 94 engaged with the second rack 83 for transmission; the lifting assembly includes a lifting plate 92 arranged vertically with the base plate 91 to slide, the lifting plate 92 is vertically provided with a third rack 95, the base plate 91 is fixedly provided with a third motor 96, and the output end of the third motor 96 is provided with a third gear engaged with the third rack 95 for transmission; the rotating assembly includes a fourth motor 97 arranged vertically at the bottom of the lifting plate 92, and the output end of the fourth motor 97 is fixedly connected with a material taking base plate 98. In use, the first motor 81 drives the first gear 82 to rotate, and cooperates with the first rack to drive the moving frame to move forward and backward, and similarly, the material taking assembly realizes left-right movement, lifting movement and rotation, thereby realizing six-axis movement of the material taking mechanism, and increasing the sensitivity and adaptability of the machine.

[0043] Specifically, the material taking mechanism 9 includes a material taking assembly, a front-back moving assembly for driving the material taking assembly to move forward and backward, a left-right moving assembly for driving the material taking assembly to move left and right, a lifting assembly for driving the material taking assembly to move up and down, and a rotating assembly for driving the material taking assembly to rotate. Figure 4 , 5The taking assembly further comprises two pairs of taking units 99 symmetrically arranged at the bottom of the taking base plate 98, each taking unit comprising a horizontal moving base plate 981 driven by a second air cylinder 982 to move horizontally, a taking plate 991 vertically arranged at the bottom of the horizontal moving base plate 981, a shock absorbing plate 992 vertically slidably arranged at the inner side of the taking plate 991, a shock absorbing shaft 993 connected at one end to the upper end of the shock absorbing plate 992 and slidably connected to the taking plate 991, a shock absorbing spring 994 sleeved on the shock absorbing shaft 993, and an upper clamping plate 995 and a lower clamping plate 996 horizontally arranged at the bottom side of the shock absorbing plate 992, so that a clamping space for clamping the basket 6 is formed between the upper clamping plate 995 and the lower clamping plate 996, and a third inductor 997 is arranged on the taking plate 991 to sense whether the basket 6 is in place. In the specific working process, when the taking mechanism moves to the position directly above the basket, the horizontal moving base plates 981 on both sides are driven by the second air cylinder 982 to move away from each other, and the taking mechanism continues to dive, when the clamping space corresponds to the basket, the horizontal moving base plates 981 on both sides are driven by the second air cylinder 982 to move towards each other, so as to grab the basket, and then the basket is transported to the position directly above the positioning mechanism, and the basket is placed on the positioning mechanism, by arranging the shock absorbing device, the basket is conveniently grabbed and placed, the shock absorbing function is increased, mechanical vibration is eliminated, the basket is protected from being deformed, and the device is protected from being damaged.

[0044] Specifically, one side of the basket 6 upwardly is provided with a mounting groove matched with the lower side of the basket 5, and the robot 10 is a six-axis gripper robot.

[0045] The above only describes the preferred embodiments of the present application and should not be used to limit the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application should be included in the protection scope of the present application.

Claims

1. An automatic positioning and assembly device for baskets and basket frames, characterized in that, The system includes a workbench (1), a positioning mechanism (4) located on the top surface of the workbench (1) for positioning baskets and hampers, a feeding mechanism located on the front side of the workbench (1) for supplying baskets (6), a picking mechanism (9) located above the workbench (1) for performing a picking action on the baskets (6) in the feeding mechanism and for conveying and discharging the baskets (6) to the positioning mechanism (4), and a robot (10) located on both sides of the workbench (1) for putting in baskets (5) or taking out basket-basket combination bodies. The positioning mechanism (4) includes a basket positioning component for positioning the basket (6) and a basket positioning component for positioning the basket (5); The basket positioning assembly includes a left slide plate and a right slide plate (401) that are slidably arranged along the left and right directions of the workbench (1). Positioning plates (407) are symmetrically erected and fixed on the left and right slide plates (401) in the front and back and left and right directions. The upper end of each positioning plate (407) is formed with a positioning pin (408) that matches the shape of the four corners of the top of the basket (5). The assembly also includes a first cylinder (402) for driving the left slide plate and the right slide plate (401) to move in opposite directions to position the basket (5). The basket positioning assembly includes a first positioning block (403) symmetrically arranged on the front and rear sides of the top of the left slide plate and the right slide plate (401) for positioning the front and rear positions of the basket (6), and a second positioning block (404) symmetrically arranged on the left slide plate and the right slide plate for positioning the left and right positions of the basket (6); wherein, the second positioning block (404) located on the right slide plate (401) is driven to move left and right by a driving assembly to achieve positioning of the basket (6) in the left and right directions, and the first positioning block (403) and the second positioning block (404) are provided with a first sensor (409) and a second sensor (410) for detecting whether the basket (6) and the basket (5) have been positioned.

2. The automatic positioning and assembly device for a basket frame according to claim 1, characterized in that, The right slide plate (401) is provided with an auxiliary slide plate (405) that slides in the left and right direction. The second positioning block (404) located on the right slide plate (401) is provided on the auxiliary slide plate (405). The auxiliary slide plate (405) is driven to slide left and right by an auxiliary cylinder (406). Each of the first positioning blocks (403) and the second positioning blocks (404) is provided with an inner open T-shaped groove structure. Each of the first positioning blocks (403) and the second positioning blocks (404) has a sloping surface on its side wall to facilitate the placement of the basket (6) and the basket (5).

3. The automatic positioning and assembly device for a basket frame according to claim 2, characterized in that, The feeding mechanism includes a feeding platform (2) located in front of the workbench (1) and a feeding cart (3) driven by a feeding cylinder (21) to slide back and forth on the feeding platform (2). The feeding cart (3) is provided with a material trough surrounded by a material rod (31), and the baskets (6) are stacked on the material trough in an up-down direction.

4. The automatic positioning and assembly device for baskets and frames according to claim 3, characterized in that, The material handling mechanism (9) includes a material handling component, a forward and backward moving component that drives the material handling component to move forward and backward, a left and right moving component that drives the material handling component to move left and right, a lifting component that drives the material handling component to move up and down, and a rotating component that drives the material handling component to rotate.

5. The automatic positioning and assembly device for a basket frame according to claim 4, characterized in that, A truss (7) is mounted above the workbench. The forward and backward moving assembly includes a movable frame (8) that slides along the forward and backward direction of the truss (7). A first rack (71) is arranged on the inner side of the truss (7) along the forward and backward direction. A first motor (81) is arranged on the side of the movable frame (8) near the first rack (71). A first gear (82) that meshes with the first rack (71) is arranged at the output end of the first motor (81). The left and right moving assembly includes a second rack (83) that is arranged along the length of the movable frame (8). The material picking assembly includes a base plate (91) that is slidably connected to the movable frame (8). The base plate (91) is fixed with... The system is equipped with a second motor (93), and the output end of the second motor (93) is provided with a second gear (94) that meshes with the second rack (83); the lifting assembly includes a lifting plate (92) that is vertically slidably disposed with the base plate (91), a third rack (95) that is vertically disposed on the lifting plate (92), a third motor (96) that is fixedly disposed on the base plate (91), and the output end of the third motor (96) that meshes with the third rack (95); the rotating assembly includes a fourth motor (97) that is vertically disposed at the bottom of the lifting plate (92), and the output end of the fourth motor (97) is fixedly connected to the material picking base plate (98).

6. The automatic positioning and assembly device for a basket frame according to claim 5, characterized in that, The material handling assembly also includes two pairs of material handling units (99) symmetrically arranged at the bottom of the material handling base plate (98). Each material handling unit includes a transverse base plate (981) driven to slide left and right by a second cylinder (982). A material handling plate (991) is vertically arranged at the bottom of the transverse base plate (981). A damping plate (992) is vertically slidably arranged on the inner side of the material handling plate (991). The upper end of the damping plate (992) is connected to one end of the damping shaft (993). 93) The other end is slidably connected to the material picking plate (991). A damping spring (994) is sleeved on the damping shaft (993). An upper clamping plate (995) and a lower clamping plate (996) are horizontally arranged at intervals on the bottom side of the damping plate (992). A clamping space for clamping the basket (6) is formed between the upper clamping plate (995) and the lower clamping plate (996). It also includes a third sensor (997) set on the material picking plate (991) for sensing whether the basket (6) is in place.

7. The automatic positioning and assembly device for a basket frame according to claim 6, characterized in that, The basket (6) has an mounting groove on the upward side that matches the lower side of the basket (5), and the robot (10) is a six-axis gripper robot.

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