A heat shrink device for automatically identifying product numbers
The heat shrink device addresses temperature and alignment issues by integrating a pipe support mechanism, wall thickness probe, and code scanner to automate temperature adjustment and product number recognition, improving efficiency and adaptability.
Patent Information
- Application Number
- CN202310190785.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-03-02
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2043-03-02
AI Technical Summary
Existing heat shrink equipment requires manual adjustment of heating temperature based on varying sleeve thickness and struggles with aligning product numbers for automatic recognition, leading to inefficiencies in the heat shrink process.
A heat shrink device with automatic product number identification, featuring a pipe support mechanism, sleeve support, wall thickness probe, heating lamp, and code scanner, which adjusts heating temperature and aligns product numbers through a motorized system, a pipe support mechanism, and a wall thickness probe mechanism to ensure accurate recognition and temperature adjustment.
The device automatically adjusts heating temperature and aligns product numbers, enhancing flexibility and versatility by ensuring accurate identification and efficient heat shrink processing across different sleeve thicknesses.
Smart Images

Figure CN116252472B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of heat shrinking equipment, and in particular relates to a heat shrinking equipment for automatic identification of product numbers. Background Art
[0002] The heat shrink sleeve is a heat shrink anti-corrosion material designed for the corrosion protection of buried and overhead steel pipeline welds and the insulation patching of insulation pipelines. It can also be used for sealing and corrosion protection of pipeline flange connection parts. It is composed of a radiation cross-linked polyolefin substrate and a special sealing hot melt adhesive. The special sealing hot melt adhesive can form a good bond with the polyolefin substrate, the steel pipe surface and the solid epoxy coating. When the heat shrink sleeve is heated and installed, the substrate shrinks radially while the internal composite adhesive layer melts and tightly wraps around the patching. Together with the substrate, it forms a firm anti-corrosion body outside the pipeline, which has excellent wear resistance, corrosion resistance, impact resistance, and good resistance to ultraviolet rays and light aging.
[0003] At present, the connection between the heat shrink sleeve and the pipe is completed in the heat shrink equipment. Due to the different thickness specifications of the heat shrink sleeve, the temperature of the heating device needs to be adjusted. In addition, when the heat shrink sleeve is installed in the heat shrink equipment, the product number on the heat shrink sleeve may not be directly aligned with the scanning device, resulting in failure of product number recognition. Summary of the invention
[0004] The purpose of the present invention is to solve the problem that the temperature of the heating device needs to be adjusted in order to solve the problem that the thickness specifications of the heat shrink sleeve are different. In addition, when the heat shrink sleeve is installed in the heat shrink equipment, the product number on the heat shrink sleeve is not necessarily directly aligned with the code scanning device, resulting in the heat shrink equipment being unable to automatically adjust the heating temperature and the product number being unable to be automatically identified. A heat shrink equipment with automatic product number identification is proposed.
[0005] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: a heat shrink device with automatic identification of product numbers, which includes a workbench, a pipe support mechanism, a sleeve support, a wall thickness probe mechanism, a heating lamp and a code scanner, wherein the pipe support mechanism, the sleeve support, the wall thickness probe mechanism, the heating lamp and the code scanner are all installed on the workbench, the code scanner and the wall thickness probe mechanism are respectively located on opposite sides of the sleeve support, the heating lamp is located above the sleeve support, the wall thickness probe mechanism is electrically connected to the heating lamp, and the pipe support mechanism is electrically connected to the code scanner.
[0006] As a further description of the above technical solution:
[0007] The pipeline support mechanism includes an active support, a driven support and a driving motor. The active support and the driven support are both hinged on the workbench, and the active support and the driven support are respectively located on opposite sides of the casing support. The driving motor is installed on the workbench and connected to the active support.
[0008] As a further description of the above technical solution:
[0009] The driving motor is internally connected with a servo controller, and the servo controller is electrically connected to the driving motor and the barcode scanner.
[0010] As a further description of the above technical solution:
[0011] The wall thickness probe mechanism includes a telescopic cylinder, a fixed sleeve, a probe body, a spring and a rangefinder. The telescopic cylinder is installed on the workbench, the fixed sleeve is installed on the telescopic cylinder, the probe body is slidably connected to the fixed sleeve, the spring is arranged in the fixed sleeve, and the spring connects the fixed sleeve and the probe body, the rangefinder is arranged in the fixed sleeve, and the rangefinder is aligned with the probe body, and the rangefinder is electrically connected to the heating lamp tube.
[0012] As a further description of the above technical solution:
[0013] One end of the probe body is a flat head, which is aligned with the sleeve support, and the other end of the probe body is a cylinder, which slides in the blind hole of the fixing sleeve.
[0014] As a further description of the above technical solution:
[0015] The distance meter is connected to the heating lamp tube via a light source controller.
[0016] As a further description of the above technical solution:
[0017] The rangefinder is a laser rangefinder.
[0018] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:
[0019] 1. In the present invention, the pipe support mechanism provides support for the pipe body, and the sleeve support member provides support for the heat shrink sleeve. When the barcode scanner cannot recognize the number on the heat shrink sleeve, the pipe support mechanism drives the pipe body and the heat shrink sleeve to rotate, so that the number on the heat shrink sleeve is aligned with the barcode scanner. According to the different wall thicknesses of the heat shrink sleeve detected by the wall thickness probe mechanism, the heating lamp generates different amounts of heat, so that the heating of the heat shrink device can be automatically adjusted, which greatly improves the flexibility and versatility of the equipment.
[0020] 2. In the present invention, when the barcode scanner does not scan the number on the heat shrink sleeve, the barcode scanner sends a signal to the servo controller, the servo controller controls the drive motor to rotate, the drive motor drives the active bracket to rotate, thereby driving the tube body installed on the active bracket and the driven bracket to rotate, and the heat shrink sleeve rotates with the rotation of the tube body until the number on the heat shrink sleeve is recognized by the barcode scanner, so that the barcode scanner sends a signal to the servo controller, and the servo controller controls the drive motor to stop rotating, thereby realizing automatic recognition of the product number.
[0021] 3. In the present invention, the light source controller obtains the distance data measured by the rangefinder and controls the power of the heating lamp according to the value in the distance data, thereby facilitating automatic adjustment of the heating temperature to adapt to the heat shrinkage treatment of heat shrink sleeves with different wall thicknesses. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 The figure is a schematic diagram of the overall structure of a heat shrink device for automatic identification of product numbers.
[0023] Figure 2 This is a reference diagram of the usage status of a heat shrink device that automatically identifies product numbers.
[0024] Figure 3 The present invention is a schematic diagram of the overall structure of a wall thickness probe mechanism in a heat shrink device for automatic identification of product numbers.
[0025] Figure 4 The present invention is a cross-sectional view of a mid-wall thickness probe mechanism of a heat shrink device for automatic identification of product numbers.
[0026] Figure 5 A frame for a heat shrink device with automatic identification of product numbers Figure 1 .
[0027] Figure 6 A frame for a heat shrink device with automatic identification of product numbers Figure 2 .
[0028] Legend:
[0029] 1. Workbench; 2. Pipe support mechanism; 21. Active support; 22. Driven support; 23. Drive motor; 3. Casing support; 4. Wall thickness probe mechanism; 41. Telescopic cylinder; 42. Fixed sleeve; 43. Probe body; 44. Spring; 45. Distance finder; 5. Heating lamp; 6. Barcode scanner; 7. Flat head; 8. Cylinder; 9. Blind hole. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0031] See also Figure 1-6 The present invention provides a technical solution: a heat shrink device for automatic identification of product numbers, comprising a workbench 1, a pipe support mechanism 2, a sleeve support member 3, a wall thickness probe mechanism 4, a heating lamp 5 and a code scanner 6, wherein the pipe support mechanism 2, the sleeve support member 3, the wall thickness probe mechanism 4, the heating lamp 5 and the code scanner 6 are all installed on the workbench 1, the code scanner 6 and the wall thickness probe mechanism 4 are respectively located on opposite sides of the sleeve support member 3, the heating lamp 5 is located above the sleeve support member 3, the wall thickness probe mechanism 4 is electrically connected to the heating lamp 5, and the pipe support mechanism 2 is electrically connected to the code scanner 6;
[0032] The pipeline support mechanism 2 includes an active support 21, a driven support 22 and a driving motor 23. The active support 21 and the driven support 22 are both hinged on the workbench 1, and the active support 21 and the driven support 22 are respectively located on opposite sides of the casing support 3. The driving motor 23 is installed on the workbench 1 and connected to the active support 21; a servo controller is connected to the driving motor 23, and the servo controller is electrically connected to the driving motor 23 and the barcode scanner 6. When the barcode scanner 6 does not scan the number on the heat shrink sleeve, the barcode scanner 6 sends a signal to the servo controller, and the servo controller controls the driving motor 23 to rotate. The driving motor 23 drives the active support 21 to rotate, thereby driving the pipe body installed on the active support 21 and the driven support 22 to rotate, and the heat shrink sleeve rotates with the rotation of the pipe body until the number on the heat shrink sleeve is recognized by the barcode scanner 6, so that the barcode scanner 6 sends a signal to the servo controller, and the servo controller controls the driving motor 23 to stop rotating;
[0033] The wall thickness probe mechanism 4 includes a telescopic cylinder 41, a fixed sleeve 42, a probe body 43, a spring 44 and a rangefinder 45. The telescopic cylinder 41 is installed on the workbench 1, the fixed sleeve 42 is installed on the telescopic cylinder 41, the probe body 43 is slidably connected to the fixed sleeve 42, the spring 44 is arranged in the fixed sleeve 42, and the spring 44 connects the fixed sleeve 42 and the probe body 43, the rangefinder 45 is arranged in the fixed sleeve 42, and the rangefinder 45 is aligned with the probe body 43, and the rangefinder 45 is electrically connected to the heating lamp 5. When the wall thickness of the heat shrink sleeve is tested, the telescopic cylinder 41 drives the fixed sleeve 42 to descend, and the probe body 43 retracts into the fixed sleeve 42 when it is squeezed into the heat shrink sleeve. At this time, the probe body 43 slides along the fixed sleeve 42, the spring 44 is squeezed and contracted, and the rangefinder 45 detects the distance between the probe body 43 and it, thereby completing the detection of the wall thickness of the heat shrink sleeve;
[0034] One end of the probe body 43 is a flat head 7, the flat head 7 is aligned with the casing support 3, and the other end of the probe body 43 is a cylinder 8, the cylinder 8 slides in the blind hole 9 of the fixing sleeve 42;
[0035] The distance meter 45 is connected to the heating lamp 5 through the light source controller. The light source controller obtains the distance data measured by the distance meter 45 and controls the power of the heating lamp 5 according to the value in the distance data, so as to automatically adjust the heating temperature to adapt to the heat shrinkage treatment of heat shrink sleeves with different wall thicknesses.
[0036] The rangefinder 45 is a laser rangefinder, which has the advantage of high detection accuracy.
[0037] Working principle: First, put the heat shrink sleeve on the tube body, one end of the tube body is inserted into the driven bracket 22, and the other end of the tube body is inserted into the active bracket 21. At this time, the sleeve support 3 holds the heat shrink sleeve to complete the loading of the heat shrink sleeve and the tube body. Secondly, the telescopic cylinder 41 drives the fixed sleeve 42 to descend, and the flat head 7 at one end of the probe body 43 retracts into the fixed sleeve 42 when it is squeezed into the heat shrink sleeve. At this time, the cylinder 8 slides along the blind hole 9 on the fixed sleeve 42, and the spring 44 is squeezed and contracted. The rangefinder 45 detects the distance between the probe body 43 and it. The light source controller obtains the distance data measured by the rangefinder 45, and controls the power of the heating lamp 5 according to the value in the distance data. The heating lamp 5 generates The heat of the heat shrink sleeve is used for heat shrink processing. Before this, it is necessary to complete the number recognition on the heat shrink sleeve. When the barcode scanner 6 does not scan the number on the heat shrink sleeve, the barcode scanner 6 sends a signal to the servo controller, and the servo controller controls the drive motor 23 to rotate. The drive motor 23 drives the active bracket 21 to rotate, thereby driving the tube body installed on the active bracket 21 and the driven bracket 22 to rotate, and the heat shrink sleeve rotates with the rotation of the tube body until the number on the heat shrink sleeve is recognized by the barcode scanner 6, so that the barcode scanner 6 sends a signal to the servo controller, and the servo controller controls the drive motor 23 to stop rotating. Finally, the tube body is driven from the active bracket 21 and the driven bracket 22, and the heat shrink processing can be completed after the heat shrink sleeve is cooled.
[0038] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A heat shrink device for automatic identification of product numbers, characterized in that: The invention comprises a workbench (1), a pipe support mechanism (2), a casing support member (3), a wall thickness probe mechanism (4), a heating lamp (5) and a code scanner (6), wherein the pipe support mechanism (2), the casing support member (3), the wall thickness probe mechanism (4), the heating lamp (5) and the code scanner (6) are all installed on the workbench (1), the code scanner (6) and the wall thickness probe mechanism (4) are respectively located on opposite sides of the casing support member (3), the heating lamp (5) is located above the casing support member (3), and the wall thickness probe mechanism (4) and the heating lamp (5) are located on opposite sides of the casing support member (3). The heat lamp (5) is electrically connected, and the pipeline support mechanism (2) is electrically connected to the code scanner (6); the pipeline support mechanism (2) comprises an active support (21), a passive support (22) and a drive motor (23); the active support (21) and the passive support (22) are both hinged on the workbench (1), and the active support (21) and the passive support (22) are respectively located on opposite sides of the sleeve support (3); the drive motor (23) is installed on the workbench (1) and connected to the active support (21); the drive motor (23) is internally connected to the A servo controller is connected, and the servo controller is electrically connected to the drive motor (23) and the code scanner (6); the wall thickness probe mechanism (4) comprises a telescopic cylinder (41), a fixing sleeve (42), a probe body (43), a spring (44) and a rangefinder (45), the telescopic cylinder (41) is mounted on the workbench (1), the fixing sleeve (42) is mounted on the telescopic cylinder (41), the probe body (43) is slidably connected to the fixing sleeve (42), the spring (44) is arranged in the fixing sleeve (42), and the spring (44) is connected to the fixing sleeve (42) and the probe body (43), the rangefinder (45) is arranged in the fixing sleeve (42), and the rangefinder (45) is aligned with the probe body (43), and the rangefinder (45) is electrically connected to the heating lamp tube (5); one end of the probe body (43) is a flat head (7), and the flat head (7) is aligned with the sleeve support (3), and the other end of the probe body (43) is a cylinder (8), and the cylinder (8) slides in the blind hole (9) of the fixing sleeve (42), and the rangefinder (45) is connected to the heating lamp tube (5) through a light source controller; First, the heat shrink sleeve is put on the tube body, one end of the tube body is inserted into the driven bracket (22), and the other end of the tube body is inserted into the active bracket (21). At this time, the tube support (3) holds the heat shrink sleeve, and the heat shrink sleeve and the tube body are loaded. Next, the telescopic cylinder (41) drives the fixed sleeve (42) to descend, and the flat head (7) at one end of the probe body (43) retracts into the fixed sleeve (42) when it is squeezed into the heat shrink sleeve. At this time, the cylinder (8) slides along the blind hole (9) on the fixed sleeve (42), and the spring (44) is squeezed and contracted. The rangefinder (45) detects the distance between the probe body (43) and it. The light source controller obtains the distance data measured by the rangefinder (45) and controls the power of the heating lamp (5) according to the value in the distance data. The heating lamp (5) The heat generated is used to perform a heat shrinking process on the heat shrink sleeve. Prior to this, it is necessary to complete the identification of the number on the heat shrink sleeve. When the barcode scanner (6) does not scan the number on the heat shrink sleeve, the barcode scanner (6) sends a signal to the servo controller, and the servo controller controls the drive motor (23) to rotate. The drive motor (23) drives the active bracket (21) to rotate, thereby driving the tube body installed on the active bracket (21) and the driven bracket (22) to rotate. The heat shrink sleeve rotates with the rotation of the tube body until the number on the heat shrink sleeve is identified by the barcode scanner (6), so that the barcode scanner (6) sends a signal to the servo controller, and the servo controller controls the drive motor (23) to stop rotating. Finally, the tube body is driven from the active bracket (21) and the driven bracket (22). After the heat shrink sleeve is cooled, the heat shrinking process can be completed.
2. The heat shrink device for automatic identification of product numbers according to claim 1, characterized in that: The rangefinder (45) is a laser rangefinder.
